CN216728627U - Coaxial pipe cleaning and leakage detection combined equipment - Google Patents
Coaxial pipe cleaning and leakage detection combined equipment Download PDFInfo
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- CN216728627U CN216728627U CN202122698862.4U CN202122698862U CN216728627U CN 216728627 U CN216728627 U CN 216728627U CN 202122698862 U CN202122698862 U CN 202122698862U CN 216728627 U CN216728627 U CN 216728627U
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Abstract
The utility model provides automatic coaxial pipe cleaning and leakage detecting combined equipment which comprises an operating platform and a workbench, wherein the operating platform comprises a connecting pipeline, one end of the connecting pipeline is connected with a water pump, the other end of the connecting pipeline is connected with the workbench, a water inlet valve and a one-way valve are sequentially arranged on the connecting pipeline from the water pump to the workbench, and a low-pressure valve, a high-pressure valve and an exhaust valve are also arranged between the one-way valve and the workbench; the gas-liquid flow testing device is characterized in that an operation table gas-liquid inflow pipeline and a gas-liquid outflow pipeline are arranged on the workbench, a plurality of testing pipelines are arranged between the operation table gas-liquid inflow pipeline and the operation table gas-liquid outflow pipeline, and the testing pipelines are provided with coaxial pipe mounting positions, manual valves, exhaust valves, pressure gauges and flow meters. The utility model realizes the automatic cleaning and detection of the coaxial tube. The inner cavity of the coaxial pipe can be comprehensively cleaned, the cleanness of the inner cavity of the coaxial pipe is guaranteed, whether the inner part of the coaxial pipe is blocked or not is judged, and the leakage rate of the coaxial pipe is rapidly and accurately judged.
Description
Technical Field
The utility model relates to the field of cleaning and detecting of a coaxial pipe in an automobile air conditioner pipe, in particular to a coaxial pipe cleaning and leakage detecting combined device.
Background
The automobile air-conditioning pipeline is an important component in automobile air-conditioning fittings, and the coaxial pipe is the core in the automobile air-conditioning pipeline. The coaxial pipe effectively utilizes the heat transferred by the low-pressure pipe to the high-pressure pipe, and transfers the heat of the high-pressure refrigerant with the temperature of 70-80 ℃ in the outer pipe to the low-pressure refrigerant with the temperature of 5-10 ℃ in the low-pressure pipe (inner pipe), so that the so-called secondary heat exchange in an air conditioning system is realized, the temperature of an air outlet of the air conditioner can be reduced by 3-4 ℃, and the air conditioning cooling efficiency is greatly improved.
The working condition of the automobile air conditioning system is relatively severe, the refrigerating system of the automobile air conditioning system continuously works under the working condition of vibration along with the automobile, if the coaxial pipe with the leakage rate not reaching the standard cannot be detected, the damage of parts or the loosening of joints are easily aggravated continuously in the normal use of the automobile, and the refrigerant is enabled to leak more greatly. Meanwhile, in autumn, due to dry weather and the fact that an air conditioner is frequently used in summer, if the inner cavity of the coaxial pipe cannot be cleaned, breeding and deposition of dirt, dust, bacteria and the like in the pipeline can be accelerated. In the past, the problems of poor refrigeration effect, small air output and the like of the air conditioner can be caused, and even the fault of an air conditioning system can occur.
The traditional blockage detection equipment is only connected with an air inlet device at one end of a coaxial pipe, and the other end of the coaxial pipe is blocked by a plug. Such operation not only the process is loaded down with trivial details, and inefficiency, higher to operating personnel's requirement, can't accurately judge the leakage condition of coaxial pipe moreover, has the risk of flowing out the defective products to the inner chamber of coaxial pipe can't be washd.
Disclosure of Invention
The utility model aims to provide a coaxial pipe cleaning and leakage detecting combined device, which can realize automatic cleaning and detection of a coaxial pipe, can comprehensively clean the inner cavity of the coaxial pipe, ensures the cleaning of the inner cavity of the coaxial pipe, and can quickly and accurately judge whether the inner part of the coaxial pipe is blocked and the leakage rate of the coaxial pipe.
In order to achieve the purpose, the technical scheme of the utility model is as follows: a coaxial pipe cleaning and leakage detecting combined device comprises an operation platform and a workbench, and is characterized in that the operation platform comprises a connecting pipeline, one end of the connecting pipeline is connected with a water pump, the other end of the connecting pipeline is connected with the workbench, a water inlet valve and a one-way valve are sequentially arranged on the connecting pipeline from the water pump to the workbench, and pipelines are arranged between the one-way valve and the workbench and are respectively connected to a low-pressure valve, a high-pressure valve and an exhaust valve; the automatic gas-liquid testing device is characterized in that an operation table gas-liquid inflow pipeline and a gas-liquid outflow pipeline are arranged on the workbench, a plurality of testing pipelines are arranged between the operation table gas-liquid inflow pipeline and the operation table gas-liquid outflow pipeline, coaxial pipe mounting positions are arranged on the testing pipelines, manual valves are arranged between the coaxial pipe mounting positions and the operation table gas-liquid inflow pipeline, exhaust valves are arranged between the coaxial pipe mounting positions and the gas-liquid outflow pipeline, and pressure gauges and flow meters are arranged between the coaxial pipe mounting positions and the exhaust valves.
The utility model discloses a to wash with the inner chamber of axle pipe, the inner chamber weathers, surveys stifled and leak hunting multichannel process integration together with the axle pipe, and the cleanness of axle pipe inner chamber is guaranteed to the inner chamber of axle pipe with the washing that can be comprehensive, and whether to have the jam with intraduct simultaneously to and carry out quick accurate judgement with the leakage rate of axle pipe, avoided the defective work to flow to the customer side.
Drawings
Fig. 1 is a schematic view of the console.
Fig. 2 is a schematic diagram of a workpiece table.
Detailed Description
The following description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will provide a better understanding of the function and features of the utility model.
As shown in the figure, the automatic coaxial pipe cleaning and leakage detecting combined equipment comprises an operation table and a workbench, and is characterized in that the operation table comprises a connecting pipeline, one end of the connecting pipeline is connected with a water pump 1, the other end of the connecting pipeline is connected with the workbench, a water inlet valve 2 and a one-way valve 3 are sequentially arranged on the connecting pipeline from the water pump 1 to the workbench, a pipeline is further arranged between the one-way valve 3 and the workbench and is respectively connected to a low-pressure valve 4, a high-pressure valve 5 and an exhaust valve 6, the low-pressure valve 4 is respectively connected with low-pressure gas, the high-pressure valve 5 is connected with high-pressure gas, and the exhaust valve 6 is connected with atmosphere; the testing device is characterized in that an operation table gas-liquid inflow pipeline and a gas-liquid outflow pipeline are arranged on the workbench, a plurality of testing pipelines are arranged between the operation table gas-liquid inflow pipeline and the operation table gas-liquid outflow pipeline, a coaxial pipe mounting position 9 is arranged on each testing pipeline and used for mounting a coaxial pipe, a manual valve 10 is arranged between the coaxial pipe mounting position and the operation table gas-liquid inflow pipeline, an exhaust valve is arranged between the coaxial pipe mounting position and the gas-liquid outflow pipeline, and a pressure gauge 11 and a flow meter 12 are arranged between the coaxial pipe mounting position and the exhaust valve. Wherein the pressure gauge 11 adopts a pressure transmitter CYYZII-H-I6-AI-I9-8-G, and the flow meter 12 adopts a flow sensor FD-Q20C. The low-pressure valve 4, the high-pressure valve 5 and the exhaust valve 6 are all pneumatic angle seat valves JL 2000-1.
The utility model is mainly divided into two parts. The first part is a control console, which is mainly used to control gas valves and liquid valves, so as to control the inlet and outlet of low-pressure gas, high-pressure gas and liquid. The console also has a display panel for displaying the pressure of the gas and liquid to be discharged and discharged, providing visual results for accurately judging whether the coaxial tube is a qualified member.
The second part is a workpiece table which is mainly used for connecting the coaxial pipe with the air inlet and the air outlet of the detection equipment, so that the coaxial pipe is cleaned and detected.
The method can simultaneously carry out the steps of cleaning, blow-drying, plugging detection and leakage detection on 6 coaxial tubes, and takes 90 seconds. The implementation method comprises the following steps:
firstly, 6 coaxial tubes to be detected are connected with a manual valve on one side and a flowmeter on the other side in a mode illustrated by a diagram 2. After the connection is finished, the manual valve of the workpiece table is opened, gas and liquid can flow into the workpiece table from the operation table, and then the utility model is started. The utility model can automatically open the water inlet valve of the operation platform and close the low-pressure valve, the high-pressure valve and the exhaust valve of the operation platform at the same time. The water for cleaning the coaxial pipe can flow from the water pump, sequentially pass through the water inlet valve and the single-phase valve, then flow into the workpiece table, pass through the manual valve of the workpiece table, then pass through the coaxial pipe, clean residual stains, scaling powder and the like in the inner cavity of the coaxial pipe, and finally be discharged from the exhaust valve. When the cleaning is finished, the water inlet valve is closed, and the low-pressure valve is opened. And the low-pressure gas with the air pressure of 0.5MPa enters the workpiece table, and the residual moisture in the coaxial pipe is dried. After the low-pressure gas is blown, the low-pressure valve of the operating platform is closed, the high-pressure valve is opened, and at the moment, the high-pressure gas with the pressure of 3.6MPa flows into the workpiece platform from the operating platform, flows into the coaxial pipe through the manual valve of the workpiece platform, and is used for detecting the sealing performance of the coaxial pipe. If the coaxial pipe has a problem of poor sealing performance, the pressure detected by the pressure gauge is lower than the pressure (3.6 MPa) during entering, and the workpiece stage alarms to indicate a poor workpiece. After the high-pressure gas detection is finished, the operating console closes the high-pressure valve and opens the exhaust valve to exhaust, so that the air pressure in the pipeline is consistent with the external air pressure.
And after the detection is finished, taking down the coaxial tube to finish the detection.
The utility model avoids misjudgment and detection errors of the manual detection tool in production, and reduces the outflow risk of defective products; the detection efficiency is improved. Simultaneously, this utility model discloses with original artifical manual process of blowing and washing, survey stifled process integration together, when raising the efficiency, practiced thrift the human cost for the company. Through preliminary calculation, if 500 ten thousand coaxial pipes are expected to be produced by using the utility model every year, 600 ten thousand yuan of labor cost is expected to be saved for the company every year.
Claims (3)
1. A coaxial pipe cleaning and leakage detecting combined device comprises an operation platform and a workbench, and is characterized in that the operation platform comprises a connecting pipeline, one end of the connecting pipeline is connected with a water pump, the other end of the connecting pipeline is connected with the workbench, a water inlet valve and a one-way valve are sequentially arranged on the connecting pipeline from the water pump to the workbench, and pipelines are arranged between the one-way valve and the workbench and are respectively connected to a low-pressure valve, a high-pressure valve and an exhaust valve; the testing device is characterized in that an operation table gas-liquid inflow pipeline and a gas-liquid outflow pipeline are arranged on the workbench, a plurality of testing pipelines are arranged between the operation table gas-liquid inflow pipeline and the operation table gas-liquid outflow pipeline, a coaxial pipe mounting position is arranged on each testing pipeline, a manual valve is arranged between the coaxial pipe mounting position and the operation table gas-liquid inflow pipeline, an exhaust valve is arranged between the coaxial pipe mounting position and the gas-liquid outflow pipeline, and a pressure gauge and a flow meter are arranged between the coaxial pipe mounting position and the exhaust valve.
2. The combined coaxial pipe cleaning and leak detection apparatus as claimed in claim 1, wherein said worktable is provided with 3 to 10 test lines, and said 3 to 10 test lines are disposed in parallel between a gas-liquid inflow line and a gas-liquid outflow line of the worktable.
3. The coaxial pipe cleaning and leak detection combination apparatus of claim 1, wherein the pressure gauge employs a pressure transducer CYYZII-H-I6-AI-I9-8-G and the flow meter employs a flow sensor FD-Q20C.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122698862.4U CN216728627U (en) | 2021-11-05 | 2021-11-05 | Coaxial pipe cleaning and leakage detection combined equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122698862.4U CN216728627U (en) | 2021-11-05 | 2021-11-05 | Coaxial pipe cleaning and leakage detection combined equipment |
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Publication Number | Publication Date |
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CN216728627U true CN216728627U (en) | 2022-06-14 |
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CN202122698862.4U Active CN216728627U (en) | 2021-11-05 | 2021-11-05 | Coaxial pipe cleaning and leakage detection combined equipment |
Country Status (1)
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CN (1) | CN216728627U (en) |
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2021
- 2021-11-05 CN CN202122698862.4U patent/CN216728627U/en active Active
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