CN216728452U

CN216728452U - Cleaning device after gear machining

Info

Publication number: CN216728452U
Application number: CN202122715820.7U
Authority: CN
Inventors: 覃宝
Original assignee: Quanzhou Yinyi Machinery Co ltd
Current assignee: Quanzhou Yinyi Machinery Co ltd
Priority date: 2021-11-08
Filing date: 2021-11-08
Publication date: 2022-06-14
Anticipated expiration: 2031-11-08

Abstract

The utility model discloses a cleaning device for a machined gear, which belongs to the technical field of gears and comprises a cleaning shell and a gear, wherein the gear is arranged in the cleaning shell, a fixed cleaning mechanism, an iron slag recovery mechanism and a drying mechanism are arranged in the cleaning shell, and the fixed cleaning mechanism comprises: the device comprises a screw rod slide rail, a slide block, a motor, a fixed shaft, a clamping rubber ring, a water pump, a telescopic shaping hose, a water pipe, a spray head, an eccentric wheel, a transmission rod and a limiting groove. According to the device, the transmission rod is driven by the eccentric wheel to swing the spray head to comprehensively clean the gear while the rotating gear is cleaned, so that mechanical accidents caused by iron slag remained in tooth gaps of the gear teeth and the gear in use in the future are avoided, the practicability of the device is improved, the cleaned iron slag is collected by the water leakage plate and the electromagnet, the iron slag is prevented from falling into a sewer to block the sewer, the iron slag is recycled, the waste of iron resources is reduced, and the cost is reduced.

Description

Cleaning device after gear machining

Technical Field

The utility model belongs to the technical field of gears, and particularly relates to a cleaning device for a machined gear.

Background

The gear refers to a mechanical element with a gear on a rim which is continuously meshed with the gear to transmit motion and power, the application of the gear in transmission has long appeared, and the gear needs to be polished and cleaned in the process of processing and using so as to be convenient to use.

The retrieval shows that a gear cleaning box with the patent number of CN201921291859.7 has the advantages that the supporting rod with the gear is driven to rotate and clean through simple gear meshing, the driving mode is a hand-operated wheel, the structure is simple, the cost is low, and the cleaning effect is good; wherein, the deficiency points are as follows:

the cleaning performance of this kind of device is still not ideal enough, only can be simple wash the gear through rotating, still can not clean the gear tooth seam in omnidirectional, the in-process of the use backward at the gear is easy because wash not clean enough and cause the scum to glue, and then lead to the gear dislocation to cause mechanical accident, and this kind of device does not have the mechanism that the scum was retrieved after finishing to the gear cleanness, resources are saved inadequately when the scum blockked up the flowing water passageway easily, last this kind of device can not effectually dry the gear after finishing to the gear cleanness, lead to the easy oxidation of gear to rust and production speed to descend.

SUMMERY OF THE UTILITY MODEL

The utility model aims to: in order to solve the above problems, a post-gear-machining cleaning apparatus is provided.

The technical scheme adopted by the utility model is as follows: the utility model provides a belt cleaning device behind gear machining, is including wasing shell, gear, it is provided with the gear to wash the inside of shell, it is provided with fixed wiper mechanism, scum recovery mechanism and stoving mechanism to wash inside the shell.

Wherein, fixed wiper mechanism includes: lead screw slide rail, slider, motor, fixed axle, joint rubber circle, water pump, flexible design hose, water pipe, shower nozzle, eccentric wheel, transfer line, spacing groove, wash shell inner wall one side fixed mounting and have the lead screw slide rail, it has the slider to wash shell inner wall slidable mounting, slider one side fixed mounting has the motor, motor one side has the fixed axle through output shaft connection, fixed axle one side fixed mounting has the joint rubber circle.

Wherein, it has the water pump to wash outer shell wall near gear top position fixed mounting, there is flexible design hose water pump bottom through pipeline installation, flexible design hose one side fixed mounting has the water pipe, water pipe bottom fixed mounting has the shower nozzle wash shell inner chamber near water pipe one side and rotate through the motor and install the eccentric wheel, it has the spacing groove near to through dead lever fixed mounting between water pipe and the eccentric wheel to wash the shell inner wall, eccentric wheel one side is rotated and is installed the transfer line.

Wherein, iron slag recovery mechanism includes: electric telescopic handle, water leakage board, electro-magnet, servo motor, it has electric telescopic handle to wash shell inner wall and be close to shower nozzle below position fixed mounting, electric telescopic handle one side fixed mounting has servo motor, servo motor one side has the water leakage board through output shaft connection, the inside fixed mounting of water leakage board has the electro-magnet.

Wherein, stoving mechanism includes: the fan heater comprises a fan heater body, a fixing rod and a wind gathering plate, wherein the fan heater body is fixedly arranged on the upper side and the lower side of the inside of a cleaning shell through grooves, the fixing rod is fixedly arranged on one side, close to the fan heater, of the inside of the cleaning shell through the grooves, and the wind gathering plate is fixedly arranged on one side of the fixing rod.

In summary, due to the adoption of the technical scheme, the utility model has the beneficial effects that:

1. according to the gear cleaning device, the eccentric wheel drives the transmission rod to swing the spray head to comprehensively clean the gear while the rotating gear is cleaned, so that mechanical accidents caused by iron slag remaining in tooth gaps of the gear teeth and the teeth in use in the future are avoided, and the practicability of the gear cleaning device is improved.

2. According to the utility model, the iron slag after cleaning is collected through the water leakage plate and the electromagnet, the iron slag is prevented from falling into a sewer to block the sewer, and meanwhile, the iron slag is recycled, so that the waste of iron resources is reduced, and the cost is reduced.

3. According to the utility model, the gear is dried by the fan heater and the wind collecting plate, so that the gear is prevented from being oxidized and rusted due to long-time soaking, the production speed of the gear is increased, and long-time waiting for natural air drying of the gear is avoided.

Drawings

FIG. 1 is a schematic diagram of the front structure of the present invention;

FIG. 2 is a schematic diagram of an enlarged structure at A in FIG. 1 according to the present invention;

FIG. 3 is a schematic diagram of the structure of the slider, the motor and the side surface of the present invention;

FIG. 4 is a schematic diagram of the side structure of the eccentric wheel, the transmission rod and the limiting groove in the utility model.

The labels in the figure are: 1. cleaning the shell; 101. a gear; 2. a screw slide rail; 201. a slider; 202. a motor; 203. a fixed shaft; 204. clamping a rubber ring; 3. a water pump; 301. a flexible shaping hose; 302. a water pipe; 303. a spray head; 4. an eccentric wheel; 401. a transmission rod; 402. a limiting groove; 5. an electric telescopic rod; 501. a water leakage plate; 502. an electromagnet; 503. a servo motor; 6. a warm air blower; 601. fixing the rod; 602. a wind-gathering plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the utility model:

referring to fig. 1-4, a gear processing post-cleaning device comprises a cleaning shell 1 and a gear 101, wherein the gear 101 is arranged inside the cleaning shell 1, and a fixed cleaning mechanism, an iron slag recovery mechanism and a drying mechanism are arranged inside the cleaning shell 1.

Referring to fig. 1 to 4, in the present embodiment, the stationary cleaning mechanism includes: the device comprises a screw rod slide rail 2, a slide block 201, a motor 202, a fixed shaft 203, a clamping rubber ring 204, a water pump 3, a telescopic shaping hose 301, a water pipe 302, a spray head 303, an eccentric wheel 4, a transmission rod 401 and a limiting groove 402;

wash 1 inner wall one side fixed mounting of shell and have lead screw slide rail 2, wash 1 inner wall slidable mounting of shell and have slider 201, wherein,

slider

201 and 2 threaded connection of lead screw slide rail, slider 201 one side fixed mounting has motor 202, there is fixed axle 203 on one side of motor 202 through output shaft connection, fixed axle 203 one side fixed mounting has joint rubber circle 204, wherein, joint rubber circle 204 agrees with the setting with gear 101 inner circle size, the staff fills in the gear 101 gear and fixes in the joint rubber circle 204 of fixed axle 203 top, then start 2 sliding slide blocks 201 of lead screw slide rail and remove clean stoving to gear 101.

Referring to fig. 1 and 4, in this embodiment, a water pump 3 is fixedly installed on the outer wall of the cleaning housing 1 near the upper portion of the gear 101, wherein the water pump 3 is connected with an external tap water pipeline, a telescopic shaping hose 301 is installed at the bottom of the water pump 3 through a pipeline, the telescopic shaping hose 301 is arranged inside the cleaning housing 1, a water pipe 302 is fixedly installed on one side of the telescopic shaping hose 301, and a spray head 303 is fixedly installed at the bottom of the water pipe 302;

one side of an inner cavity of the cleaning shell 1, which is close to the water pipe 302, is provided with an eccentric wheel 4 through rotation of a motor, a limiting groove 402 is fixedly arranged on the inner wall of the cleaning shell 1, which is close to the water pipe 302, through a fixing rod between the water pipe 302 and the eccentric wheel 4, one side of the eccentric wheel 4 is provided with a transmission rod 401 through rotation, the transmission rod 401 is of a two-section type, a second section of the transmission rod 401 is arranged to penetrate through the limiting groove 402, a worker starts the water pump 3 to pump outside tap water into the water pipe 302 through a telescopic shaping hose 301, water in the water pipe 302 flows into a spray head 303 to spray out to clean the gear 101, meanwhile, the worker starts the eccentric wheel 4 through the motor to rotate, the eccentric wheel 4 drives the second section of the transmission rod 401 to move in the limiting groove 402 when rotating, the second section of the transmission rod 401 drives the water pipe 302 to swing, and further enables the spray head 303 at the bottom of the water pipe 302 to perform comprehensive cleaning and washing on the gear 101.

Referring to fig. 1, in this embodiment, the iron slag recovery mechanism includes: the electric telescopic rod 5, the water leakage plate 501, the electromagnet 502 and the servo motor 503;

wash 1 inner wall of shell and be close to shower nozzle 303 below position fixed mounting have electric telescopic handle 5, 5 one side fixed mounting of electric telescopic handle has servo motor 503, there is water leakage board 501 servo motor 503 one side through output shaft connection, the inside fixed mounting of water leakage board 501 has electro-magnet 502, the staff starts electric telescopic handle 5 and stretches out water leakage board 501 and catch rivers after the washing when washing, the staff starts electro-magnet 502, useless iron slag is attracted by electro-magnet 502 when rivers pass through water leakage board, the staff starts 5 retractions of electric telescopic handle after finishing, then through the ninety degrees rotations of PLC programming controller control servo motor 503, the staff closes electro-magnet 502 and makes the iron slag fall into the collecting vat of bottom and collect.

Referring to fig. 1, in the present embodiment, the drying mechanism includes: the fan heater comprises a fan heater 6, a fixed rod 601 and a wind gathering plate 602;

wash 1 inside upper and lower both sides of shell and all have electric fan heater 6 through recess fixed mounting, wash 1 inside near electric fan heater 6 one side position of shell and have dead lever 601 through recess fixed mounting, dead lever 601 one side fixed mounting has wind-gathering plate 602, and the staff starts electric fan heater 6 and dries, and electric fan heater 6 top dead lever 601 one side wind-gathering plate 602 can make the warm braw gathering, and then makes the stoving effect better.

In this embodiment, the screw rod slide rail 2, the motor 202, the water pump 3, the motor on one side of the eccentric wheel 4, the electric telescopic rod 5, the electromagnet 502 and the fan heater 6 are all electrically connected with an external power switch, and the servo motor 503 is electrically connected with an external PLC programming controller.

The working principle is as follows: firstly, a worker plugs a gear 101 into a clamping rubber ring 204 above a fixed shaft 203 for fixing, then the worker starts a screw rod slide rail 2 to slide a slide block 201 to move the gear 101 to the bottom of a spray head 303, the worker starts a motor 202 to slowly rotate the gear 101 through the fixed shaft 203, then the worker starts a water pump 3 to pump outside tap water into a water pipe 302 through a telescopic shaping hose 301, the water in the water pipe 302 flows into the spray head 303 to spray out for cleaning the gear 101, meanwhile, the worker starts an eccentric wheel 4 to rotate through the motor, the eccentric wheel 4 drives a second section of a transmission rod 401 to perform piston motion in a limiting groove 402 when rotating, the second section of the transmission rod 401 drives the water pipe 302 to swing, so that the spray head 303 at the bottom of the water pipe 302 performs comprehensive cleaning and washing on the gear 101, and the worker starts an electric telescopic rod 5 to extend a water leakage plate 501 to receive the washed water flow, staff starts electro-magnet 502, useless scum is attracted by electro-magnet 502 when rivers pass through the weeping board, the clean back staff that finishes starts 5 retractions of electric telescopic handle, then through the ninety degrees rotations of PLC programming controller control servo motor 503, the staff closes electro-magnet 502 and makes the scum fall into the collecting vat of bottom and collect, at last staff passes through lead screw slide rail 2 and transports gear 101 to between two electric fan heaters 6, the staff starts electric fan heater 6 and dries gear 101, and the wind board 602 that gathers of electric fan heater 6 top dead lever 601 one side can make the warm braw gathering, and then it is better to make the warm braw to gear 101 stoving effect.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a belt cleaning device behind gear machining, is including wasing shell (1), gear (101), wash inside gear (101) that is provided with of shell (1), its characterized in that: a fixed cleaning mechanism, an iron slag recovery mechanism and a drying mechanism are arranged in the cleaning shell (1);

the fixed cleaning mechanism includes: the device comprises a screw rod slide rail (2), a slide block (201), a motor (202), a fixed shaft (203), a clamping rubber ring (204), a water pump (3), a telescopic shaping hose (301), a water pipe (302), a spray head (303), an eccentric wheel (4), a transmission rod (401) and a limiting groove (402);

a screw rod slide rail (2) is installed on one side of the inner wall of the cleaning shell (1), a slide block (201) is movably installed on the inner wall of the cleaning shell (1), a motor (202) is installed on one side of the slide block (201), a fixed shaft (203) is connected to one side of the motor (202) through an output shaft, and a clamping rubber ring (204) is installed on one side of the fixed shaft (203);

a water pump (3) is mounted on the outer wall of the cleaning shell (1) and is close to the upper portion of the gear (101), a telescopic shaping hose (301) is mounted at the bottom of the water pump (3) through a pipeline, a water pipe (302) is mounted on one side of the telescopic shaping hose (301), and a spray head (303) is mounted at the bottom of the water pipe (302);

an eccentric wheel (4) is movably mounted on one side, close to the water pipe (302), of the inner cavity of the cleaning shell (1) through a motor, a limiting groove (402) is mounted between the inner wall of the cleaning shell (1), close to the water pipe (302), and the eccentric wheel (4) through a fixing rod, and a transmission rod (401) is movably mounted on one side of the eccentric wheel (4);

the iron slag recovery mechanism comprises: the electric telescopic rod (5), the water leakage plate (501), the electromagnet (502) and the servo motor (503);

wash shell (1) inner wall and be close to shower nozzle (303) lower position and install electric telescopic handle (5), servo motor (503) are installed to electric telescopic handle (5) one side, there is water leakage board (501) servo motor (503) one side through output shaft, water leakage board (501) internally mounted has electro-magnet (502).

2. The post-gear-machining cleaning device according to claim 1, characterized in that: the drying mechanism includes: the fan heater comprises a fan heater (6), a fixed rod (601) and a wind gathering plate (602);

wash both sides about shell (1) inside and all install electric fan heater (6) through the recess, wash shell (1) inside and be close to electric fan heater (6) one side position and install dead lever (601) through the recess, it gathers aerofoil (602) to install on one side of dead lever (601).