CN216717436U - New forms of energy liquid cooling board brazing device with visual detection system - Google Patents
New forms of energy liquid cooling board brazing device with visual detection system Download PDFInfo
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- CN216717436U CN216717436U CN202220427286.1U CN202220427286U CN216717436U CN 216717436 U CN216717436 U CN 216717436U CN 202220427286 U CN202220427286 U CN 202220427286U CN 216717436 U CN216717436 U CN 216717436U
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- conveying belt
- liquid cooling
- portal frame
- industrial camera
- brazing device
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Abstract
The utility model discloses a new energy liquid cooling plate brazing device with a vision detection system, which comprises an automatic guide conveying belt, wherein a portal frame is erected above the tail end of the automatic guide conveying belt, an industrial camera is arranged on the portal frame, the industrial camera is electrically connected with a display screen and an alarm lamp on the side edge of the portal frame, an inductor is arranged on the side edge of the automatic guide conveying belt, and the inductor controls a power source of the automatic guide conveying belt through an intermittent switch. The utility model can automatically identify the missing installation of the welding ring and the inclined joint, greatly reduce the product scrap caused by human reasons and effectively improve the brazing yield.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a new energy liquid cooling plate brazing device with a visual detection system.
Background
The liquid cooling plate is a high-efficiency heat dissipation assembly and is commonly used for cooling electronic communication products and new energy automobile battery packs. According to the production and assembly requirements of products, two water inlet and outlet connectors are required to be welded on a liquid cooling plate, the water inlet and outlet connectors are usually welded in a brazing mode, and the welding flux is a welding ring.
After the water inlet and outlet connector is assembled on the liquid cooling plate, the welding ring is installed at the joint of the bottom of the water inlet and outlet and the liquid cooling plate. However, the water inlet and outlet connector and the welding ring are installed manually, the welding ring has the risk of neglected installation, and meanwhile, the water inlet and outlet connector is possibly installed in place due to the requirement of verticality, so that the outlet connector is inclined after the product is brazed. Products are scrapped no matter the welding ring is neglected to be installed or the water inlet and outlet joint is inclined, and the brazing yield of the products is reduced.
Therefore, the utility model is provided to detect whether the liquid cooling plate is neglected to be installed on the welding ring and whether the water inlet and outlet joint is inclined before passing through the brazing furnace, thereby achieving the purpose of not manufacturing defective products. The system is a typical optical-mechanical-electrical integrated detection system.
SUMMERY OF THE UTILITY MODEL
According to the technical problem that needs were solved, a new forms of energy liquid cooling board brazing device with visual inspection system is provided.
In order to achieve the purpose, the new energy liquid cooling plate brazing device with the vision detection system comprises an automatic guide conveying belt, a portal frame is erected above the tail end of the automatic guide conveying belt, an industrial camera is arranged on the portal frame and is electrically connected with a display screen and an alarm lamp on the side edge of the portal frame, an inductor is arranged on the side edge of the automatic guide conveying belt, the inductor controls a power source of the automatic guide conveying belt through an intermittent switch, the display screen is provided with a computer case, and the computer case is located in an electric control cabinet below the display screen.
Preferably, an adjusting sliding table is fixed on the portal frame, and a movable block in the adjusting sliding table is connected with the industrial camera.
Preferably, the adjusting sliding table is a screw rod sliding table, and a shaking hand wheel is arranged on the side edge of the adjusting sliding table.
Preferably, the industrial cameras are at least provided with two groups, a strip-shaped shading plate is arranged right below the industrial cameras to wrap the lens, and an opening is formed in the bottom surface of the strip-shaped shading plate and is perpendicular to the automatic guide conveying belt.
Preferably, a light source is arranged at an opening of the strip-shaped shading plate, and the brightness of the light source is controlled by a light intensity controller in the electric control cabinet.
Has the advantages that: the new energy liquid cooling plate brazing device with the visual detection system has the following advantages:
(1) the visual detection system can automatically identify missing welding rings and inclined joints, greatly reduce product scrap caused by human reasons and effectively improve the brazing yield;
(2) unqualified automatic alarm function;
(3) the system has strong delay function, is convenient for taking pictures in time and automatically compares sample pieces;
(4) the illumination intensity during photographing can be freely adjusted according to the light intensity of the working environment.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a side view of the present invention.
Fig. 2 is a schematic view of a gantry and an adjusting slide table according to the present invention.
In the figure: 1 is a portal frame; 2, adjusting the sliding table; 3 is an industrial camera; 4 is a shading plate; 5 is a sensor; 6 is an electric control cabinet; 7 is a display screen; and 8 is a warning lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the scope of the present invention.
As shown in figures 1 and 2, the new energy liquid cooling plate brazing device with the visual inspection system comprises an automatic guide conveying belt, a portal frame 1 is erected above the tail end of the automatic guide conveying belt, an industrial camera 3 is arranged on the portal frame 1, the industrial camera can take a picture during conveying, the picture is transmitted to a computer and then compared through existing comparison software, the taken picture is transmitted to comparison software, frame-by-frame analysis is carried out through the comparison software, the analyzed data is compared with the picture data prestored in the comparison software, if the similarity between the picture and the picture data prestored in the comparison software is lower than 80%, an alarm lamp lights the automatic guide conveying belt to pause conveying, software involved in the working of the utility model is commercially available general image identification comparison software, the industrial camera 3 is electrically connected with a display screen 7 and an alarm lamp 8 on the side of the portal frame 1, remind unusually through alarm lamp 8, and then further artifical liquid cooling plate inspection of taking off to reinstallate and weld the ring or place the inlet outlet, the side of automatic direction conveyer belt is provided with inductor 5, and inductor 5 controls the power supply of automatic direction conveyer belt through intermittent switch, controls the start-up and the stop of power supply through intermittent switch.
Be fixed with adjustment slip table 2 on portal frame 1, the movable block in the adjustment slip table 2 is connected with industrial camera 3, and adjustment slip table 2 is the lead screw slip table, is provided with at its side and shakes the hand wheel, and the effect is the position of adjustment industrial camera 3, and the accurate shooting of being convenient for welds ring and joint.
Industry camera 3 is provided with two sets ofly at least, and set up the bar light screen under industry camera 3 and wrap up the camera lens, the bottom surface of bar light screen is provided with the opening, its opening perpendicular to automatic guide conveyer belt, the effect is concentrated light and is connected and weld the ring peripheral region at the inlet outlet of being surveyed the work piece promptly at the product, except two sets of industry camera 3 in the use, still set up reserve camera, be convenient for in time change, the inside of bar light screen is provided with the bar light source, the light intensity controller control in the bar light source's bright strong and weak pass through automatically controlled cabinet 6, also can pass through the clear measurement of bar light source under the indoor darker condition.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The above examples are merely illustrative of the present invention and should not be construed as limiting the scope of the present invention, and all designs identical or similar to the present invention are within the scope of the present invention.
Claims (5)
1. The utility model provides a new forms of energy liquid cooling board brazing device with visual inspection system, includes the automatic direction conveyer belt, its characterized in that: the automatic guiding conveying belt is characterized in that a portal frame (1) is erected above the tail end of the automatic guiding conveying belt, an industrial camera (3) is arranged on the portal frame (1), the industrial camera (3) is electrically connected with a display screen (7) and an alarm lamp (8) on the side edge of the portal frame (1), an inductor (5) is arranged on the side edge of the automatic guiding conveying belt, the inductor (5) controls a power source of the automatic guiding conveying belt through an intermittent switch, and the display screen (7) is provided with a computer case.
2. The new energy resource liquid cooling plate brazing device with the visual inspection system according to claim 1, wherein: an adjusting sliding table (2) is fixed on the portal frame (1), and a movable block in the adjusting sliding table (2) is connected with an industrial camera (3).
3. The new energy resource liquid cooling plate brazing device with the visual inspection system according to claim 2, wherein: the adjusting sliding table (2) is a screw rod sliding table, and a shaking hand wheel is arranged on the side edge of the adjusting sliding table.
4. The new energy resource liquid cooling plate brazing device with the visual inspection system according to claim 1, wherein: the industrial camera (3) is at least provided with two groups, a strip-shaped shading plate is arranged right below the industrial camera (3) to wrap the lens, an opening is formed in the bottom surface of the strip-shaped shading plate, and the opening is perpendicular to the automatic guide conveying belt.
5. The new energy resource liquid cooling plate brazing device with the visual inspection system according to claim 4, wherein: the opening of the strip-shaped shading plate is provided with a light source, and the brightness of the light source is controlled by a light intensity controller in the electric control cabinet (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220427286.1U CN216717436U (en) | 2022-03-01 | 2022-03-01 | New forms of energy liquid cooling board brazing device with visual detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220427286.1U CN216717436U (en) | 2022-03-01 | 2022-03-01 | New forms of energy liquid cooling board brazing device with visual detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216717436U true CN216717436U (en) | 2022-06-10 |
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ID=81875541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220427286.1U Active CN216717436U (en) | 2022-03-01 | 2022-03-01 | New forms of energy liquid cooling board brazing device with visual detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216717436U (en) |
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2022
- 2022-03-01 CN CN202220427286.1U patent/CN216717436U/en active Active
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