CN216708391U - Automatic cylinder ultrasonic machine - Google Patents
Automatic cylinder ultrasonic machine Download PDFInfo
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- CN216708391U CN216708391U CN202220259828.9U CN202220259828U CN216708391U CN 216708391 U CN216708391 U CN 216708391U CN 202220259828 U CN202220259828 U CN 202220259828U CN 216708391 U CN216708391 U CN 216708391U
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Abstract
The utility model discloses an automatic cylinder ultrasonic machine which comprises a rack, wherein a feeding position and a production position are respectively arranged on two sides of the upper end of the rack, the production position is positioned at one end of the feeding position, a cylindrical production jig is arranged on the upper end of the production position, the feeding position comprises a plurality of feeding clamping pieces arranged on a support frame, a first stop block is arranged at the bottom ends of the feeding clamping pieces, a plurality of first suckers and second suckers are arranged on a sucker fixing plate, infrared sensors are arranged on the side edges of the first suckers, conveying belts are arranged on the upper end of the rack and on two sides of the sucker fixing plate, a matched connecting cylinder is arranged at one end of the sucker fixing plate, and an air blowing device is arranged on one side of the support frame and one end of the support frame, which is close to the feeding clamping pieces. Has the beneficial effects that: the operation of accomplishing automatic drum ultrasonic machine becomes full-automatic production, production efficiency greatly increased to many machines can be watched alone, the manual work has been saved greatly, work efficiency has been improved.
Description
Technical Field
The utility model relates to the technical field of PVC (polyvinyl chloride) molding, in particular to an automatic cylinder ultrasonic machine.
Background
The cylinder machine series comprises a full-automatic cylinder ultrasonic machine, a cylinder glue brushing machine and a cylinder gluing machine, wherein a cylinder curling machine is mainly used for manufacturing cylinder operations of PVC transparent cylinder curling, APET transparent cylinder curling, PETG cylinder curling and plastic cylinder curling, but the existing cylinder machine is complex in operation, and meanwhile, special workers are required to take and place plastic sheet materials, so that the efficiency is low, the labor is wasted, and therefore, the automatic cylinder machine is required to meet the operation of the plastic sheet materials.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
In view of the problems in the related art, the present invention provides an automatic cylinder ultrasonic machine to overcome the above technical problems in the related art.
Therefore, the utility model adopts the following specific technical scheme:
an automatic cylinder ultrasonic machine comprises a rack, wherein a feeding position and a production position are respectively arranged on two sides of the upper end of the rack, the production position is located at one end of the feeding position, a cylindrical production jig is arranged at the upper end of the production position, the feeding position comprises a plurality of feeding clamping pieces arranged on a support frame, a first stop block is arranged at the bottom ends of the feeding clamping pieces, a sucker fixing plate is arranged in the middle of one side of the upper end of the rack, a plurality of first suckers and second suckers are arranged on the sucker fixing plate, an infrared inductor is arranged on the side edge of the first suckers, conveying belts are arranged on the upper end of the rack and on two sides of the sucker fixing plate, a connecting cylinder matched with the sucker fixing plate is arranged at one end of the support frame, and an air blowing device is arranged at one end of the support frame, close to the feeding clamping pieces;
the production position comprises a fixed frame positioned in the middle of the upper end of the machine frame, a vertical plate in the middle of one side of the fixed frame is connected with the cylindrical production jig, two sides of the upper end of the machine frame are provided with a second stop block on the connecting frame, a motor is arranged in the middle of the upper end of the fixed frame, an extending frame is arranged at the upper end of one side of the machine frame, two sides of the middle of the upper end of the extending frame are provided with tracks, two sides of the middle of the upper end of the machine frame are provided with forming cylinders, the front ends of the forming cylinders are provided with forming strips, a rectangular top strip I and a rectangular top strip II are sequentially arranged between one end of the conveying belt and below the cylindrical production jig, the rectangular top strip II is positioned on two sides of the rectangular top strip I, the bottom end of the motor is provided with an ultrasonic welding jig, and the ultrasonic welding jig is connected with the motor through a vibrator, the utility model discloses a box of frame, including frame, regulation cylinder, discharge clamping bar fixing device, fixing frame, infrared inductor two, ultrasonic generator, be provided with ejection of compact clamping bar fixing device on the track, ejection of compact clamping bar fixing device's regulating plate upper end both sides all are provided with actuating cylinder, all be provided with ejection of compact clamping bar on the actuating cylinder front end slider, the mount is located ejection of compact clamping bar fixing device's one end middle part is provided with infrared inductor two.
Furthermore, a control box is arranged on one side of the front end of the rack, and a box door is arranged in the middle of the front end of the control box.
Furthermore, four edges of the lower end of the rack are provided with universal wheels, and the rack is located the lower end side of each universal wheel is provided with an adjusting supporting leg.
Further, rectangle top strip one with the bottom of rectangle top strip two all is connected through the jacking cylinder, the quantity of rectangle top strip one is one, the quantity of rectangle top strip two is two.
Furthermore, ejection of compact clamping rod fixing device through the sideslip cylinder with the track cooperatees and is connected, ejection of compact clamping rod fixing device include with the slide of track connection, the upper end both sides of slide all are provided with the slide bar that alternates regulating plate both sides, the upper end of slide bar is provided with accepts the board, the middle part of accepting the board be provided with regulating screw that regulating screw thread fit connects mutually.
Furthermore, the middle parts of the two ends of the fixing frame are respectively provided with a lifting screw rod which is matched and connected with the bearing frame of the forming cylinder, and the sliding holes at the two ends of the bearing frame of the forming cylinder are matched and connected with the supporting columns at the two ends of the fixing frame.
The utility model provides an automatic cylinder ultrasonic machine, which has the following beneficial effects: according to the utility model, the plastic sheet is positioned at the upper position through the material loading position, the plastic sheet is conveyed forwards through the conveyor belt, the ultrasonic generator is connected with the vibrator, the vibrator sends ultrasonic waves to the ultrasonic welding jig to weld the plastic cylinder to complete shaping, the end parts of the plastic sheet are adhered together to form a cylinder shape, the operation of the automatic cylinder ultrasonic machine is completed, full-automatic production is changed, the production efficiency is greatly increased, one person can watch a plurality of machines, the labor is greatly saved, and the working efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a first schematic diagram of an automatic barrel ultrasound machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of an ultrasonic welding jig of an automatic cylinder ultrasonic machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram II of an automatic ultrasonic cylinder machine according to an embodiment of the present invention;
FIG. 4 is a schematic fill level diagram of an automatic barrel ultrasound machine according to an embodiment of the present invention;
fig. 5 is a third schematic structural diagram of an automatic cylinder ultrasonic machine according to an embodiment of the present invention.
In the figure:
1. loading the material; 2. a production site; 3. a cylindrical production jig; 4. feeding clamping pieces; 5. a first stop block; 6. A sucker fixing plate; 7. a first sucker; 8. a second sucking disc; 9. an infrared sensor; 10. a conveyor belt; 11. connecting the cylinder; 12. a blowing device; 13. a vibrator; 14. a second stop block; 15. a motor; 16. a track; 17. a forming cylinder; 18. forming a strip; 19. a rectangular top strip I; 20. a second rectangular top strip; 21. ultrasonic welding jig; 22. a discharging clamping rod fixing device; 23. an adjusting cylinder; 24. and (5) discharging the clamping rod.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to an embodiment of the present invention, an automatic barrel ultrasonic machine is provided.
The first embodiment is as follows:
as shown in fig. 1 to 5, an automatic cylinder ultrasonic machine according to an embodiment of the present invention includes a frame, a feeding position 1 and a production position 2 are respectively arranged on two sides of the upper end of the machine frame, the production position 2 is positioned at one end of the feeding position 1, the upper end of the production position 2 is provided with a cylindrical production jig 3, the feeding position 1 comprises a plurality of feeding clips 4 arranged on a supporting frame, a first stop block 5 is arranged at the bottom end of the feeding clamping sheet 4, a sucker fixing plate 6 is arranged in the middle of one side of the upper end of the frame, a plurality of first suckers 7 and second suckers 8 are arranged on the sucker fixing plate 6, an infrared sensor 9 is arranged on the side edge of the first suckers 7, a conveyer belt 10 is arranged at the upper end of the frame and at the two sides of the sucker fixing plate 6, a connecting cylinder 11 matched with the sucker fixing plate 6 is arranged at one end of the sucker fixing plate 6, one end of one side of the supporting frame, which is close to the feeding clamping piece 4, is provided with a blowing device 12;
the production position 2 comprises a fixed frame positioned in the middle of the upper end of the rack, a vertical plate in the middle of one side of the fixed frame is connected with the cylindrical production jig 3, two sides of the upper end of the rack are provided with a second stop block 14 on the connecting frame, a motor 15 is arranged in the middle of the upper end of the fixed frame, an extension frame is arranged at the upper end of one side of the rack, two sides of the middle of the upper end of the extension frame are provided with tracks 16, two sides of the middle of the upper end of the rack are provided with forming cylinders 17, the front ends of the forming cylinders 17 are provided with forming strips 18, a rectangular top strip 19 and a rectangular top strip 20 are sequentially arranged between one end of the conveyer belt 10 and below the cylindrical production jig 3, the rectangular top strip two 20 are positioned on two sides of the rectangular top strip 19, and the bottom end of the motor 15 is provided with an ultrasonic welding jig 21, the ultrasonic welding jig is connected with the motor 15 through the vibrator 13, an ultrasonic generator is arranged inside the box body of the rack, a discharging clamping bar fixing device 22 is arranged on the rail 16, adjusting cylinders 23 are arranged on two sides of the upper end of an adjusting plate of the discharging clamping bar fixing device 22, and discharging clamping bars 24 are arranged on sliders at the front ends of the adjusting cylinders 23.
Example two:
as shown in fig. 1-5, a control box is arranged on one side of the front end of the rack, and a box door is arranged in the middle of the front end of the control box. Four edges of the lower end of the rack are provided with universal wheels, and the rack is located the lower end side of each universal wheel is provided with an adjusting supporting leg. Rectangle top strip 19 with the bottom of rectangle top strip two 20 all is connected through the jacking cylinder, the quantity of rectangle top strip 19 is one, the quantity of rectangle top strip two 20 is two.
As shown in fig. 1-5, the discharging clamping rod fixing device 22 is connected with the rail in a matching manner through a transverse moving cylinder, the discharging clamping rod fixing device 22 includes a sliding plate connected with the rail, sliding rods inserted into two sides of an adjusting plate are arranged on two sides of the upper end of the sliding plate, a receiving plate is arranged on the upper ends of the sliding rods, and an adjusting screw rod in threaded matching connection with the adjusting plate is arranged in the middle of the receiving plate. The middle parts of the two ends of the fixing frame are respectively provided with a lifting screw rod which is matched and connected with the bearing frame of the forming air cylinder 17, and the sliding holes at the two ends of the bearing frame of the forming air cylinder 17 are respectively matched and connected with the supporting columns at the two ends of the fixing frame.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, a stack of a plurality of plastic sheet materials (the plastic sheet materials are generally PVC materials or PET materials) are manually placed on a feeding position 1, a plurality of feeding clamping sheets 4 are arranged on the feeding position 1, and a first stop block 5 is arranged at the bottom of each feeding clamping sheet 4 to limit the plastic sheet materials at the position;
a sucker fixing plate 6 is arranged below the feeding position 1, more than 3 suckers and feeding infrared sensors 9 are arranged on the sucker fixing plate 6, the feeding infrared sensors 9 sense that plastic sheet materials are arranged above, the connecting cylinder 11 drives the sucker fixing plate 6 to ascend, the sucker 7 at the front end of the sucker fixing plate 6 sucks the plastic sheet materials, the position of the plastic sheet materials at the bottom and the position of the front end of the sheet materials at the top are pulled apart a little, then the air blowing device 12 blows the position of the sucker 7 which pulls apart a little plastic sheet materials, and when the plastic sheet materials are put together, the adhesive force is a little, so that the sucker can be conveniently pulled apart to pull apart the sheet materials;
then all the first suckers 7 and the second suckers 8 suck the whole plastic sheet together, the connecting cylinder 11 drives the sucker fixing plate 6 to bring the plastic sheet to descend, the plastic sheet is placed on the feeding conveyer belt 10, the infrared sensor 9 is arranged on one side of the conveyer belt, and the machine can stop when the plastic sheet cannot be sensed;
the conveying belt 10 continuously forwards the plastic sheet material, the plastic sheet material is conveyed to the production position 2, two sides of the production position 2 are provided with a second stop block 14 for limiting the plastic sheet material from continuously advancing, 3 transversely-placed first rectangular top strips 19 and second rectangular top strips 20 are arranged below the production position 2, and a cylindrical production jig 3 is arranged above the production position;
firstly, a jacking cylinder drives a middle rectangular top strip I19 to jack up, and plastic sheet materials are pressed on a cylindrical production jig 3;
b, the jacking cylinder is brought to the left and right 2 rectangular top strips II 20 to jack up, and the plastic sheet materials are surrounded along the cylindrical production jig 3;
then c, the left and right forming cylinders 17 on the two sides of the cylindrical production jig 3 drive the forming strip 18 to press the cylindrical production jig 3, so that the end parts of the plastic sheet materials on the cylindrical production jig 3 are combined along the cylindrical production jig 3.
D, the motor 15 is brought to the ultrasonic welding jig 21 to be pressed downwards, the ultrasonic generator is connected with the vibrator 13, the vibrator 13 sends ultrasonic waves to the ultrasonic welding jig 21, the plastic cylinder is welded, shaping is completed, the end parts of the plastic sheet materials are adhered together to form a cylinder, and the machine for welding the plastic cylinder by adopting the ultrasonic waves mainly aims at cylindrical outer packaging of food plastics (compared with the machine which adopts a glue mode for connection, the glue has stronger taste, the production efficiency is improved by saving the glue and no taste, the machine is more environment-friendly and more suitable for positioning of the cylindrical outer packaging of the food plastics);
then the lower 3 rectangular top strips are loosened firstly, then the forming blocks on the two sides are loosened and returned, then the ultrasonic welding jig 21 is loosened and returned, then the discharging clamping rod fixing device 22 drives the discharging rod handle to move forward along the track 16 towards the direction of the cylindrical PVC sheet, the cylinder drives the discharging clamping rod 24 to be closed and clamped, then the discharging clamping rod fixing device 22 drives the discharging rod handle to pull back along the track 16, and the discharging is finished after the discharging rod handle drops in a hollow place of the track 16;
the middle part of one end of the fixing frame, which is positioned on the discharging clamping rod fixing device 22, is provided with a second infrared sensor 25 for detecting discharging, and when a finished product is not detected, the machine can be automatically stopped.
In conclusion, according to the technical scheme of the utility model, the plastic sheet is placed at the upper position through the material loading position 1, the plastic sheet is conveyed forwards through the conveying belt 10, the ultrasonic generator is connected with the vibrator 13, the vibrator 13 sends ultrasonic waves to the ultrasonic welding jig 21 to weld the plastic cylinder, shaping is completed, the end parts of the plastic sheet are adhered together to form a cylinder, the operation of the automatic cylinder ultrasonic machine is completed, full-automatic production is realized, the production efficiency is greatly increased, one person can watch a plurality of machines, the labor is greatly saved, and the working efficiency is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. The automatic cylinder ultrasonic machine is characterized by comprising a rack, wherein a feeding position (1) and a production position (2) are respectively arranged on two sides of the upper end of the rack, the production position (2) is located at one end of the feeding position (1), a cylindrical production jig (3) is arranged on the upper end of the production position (2), the feeding position (1) comprises a plurality of feeding clamping pieces (4) arranged on a support frame, a first stop block (5) is arranged at the bottom end of each feeding clamping piece (4), a sucker fixing plate (6) is arranged in the middle of one side of the upper end of the rack, a plurality of first suckers (7) and second suckers (8) are arranged on the sucker fixing plate (6), infrared inductors (9) are arranged on the side edges of the first suckers (7), and conveying belts (10) are arranged on the upper end of the rack and on two sides of the sucker fixing plate (6), one end of the sucker fixing plate (6) is provided with a connecting cylinder (11) which is matched with the sucker fixing plate, and one end of one side of the supporting frame, which is close to the feeding clamping piece (4), is provided with an air blowing device (12);
the production position (2) comprises a fixed frame positioned in the middle of the upper end of the rack, a vertical plate in the middle of one side of the fixed frame is connected with the cylindrical production jig (3), two sides of the upper end of the rack are provided with a second stop block (14) on the connecting frame, a motor (15) is arranged in the middle of the upper end of the fixed frame, an extending frame is arranged at the upper end of one side of the rack, rails (16) are arranged on two sides of the middle of the upper end of the extending frame, forming cylinders (17) are arranged on two sides of the middle of the upper end of the rack, forming strips (18) are arranged at the front ends of the forming cylinders (17), a rectangular top strip I (19) and a rectangular top strip II (20) are sequentially arranged between one end of the conveying belt (10) and below the cylindrical production jig (3), and the rectangular top strip II (20) is positioned on two sides of the rectangular top strip I (19), the bottom of motor (15) is provided with ultrasonic bonding tool (21), ultrasonic bonding tool pass through oscillator (13) with connect between motor (15), the inside supersonic generator that is provided with of box of frame, be provided with ejection of compact press from both sides stick fixing device (22) on track (16), the regulating plate upper end both sides of ejection of compact press from both sides stick fixing device (22) all are provided with adjust cylinder (23), all be provided with ejection of compact press from both sides stick (24) on adjust cylinder (23) front end slider.
2. The automatic ultrasonic cylinder machine of claim 1, wherein a control box is disposed at one side of the front end of the frame, and a box door is disposed at the middle of the front end of the control box.
3. The automatic ultrasonic cylinder machine of claim 1, wherein universal wheels are disposed at four corners of the lower end of the frame, and the frame is provided with adjusting support feet at the lower end sides of the universal wheels.
4. The automatic barrel ultrasonic machine according to claim 1, wherein the bottom ends of the first rectangular top bar (19) and the second rectangular top bar (20) are connected by a jacking cylinder, the number of the first rectangular top bar (19) is one, and the number of the second rectangular top bar (20) is two.
5. The automatic barrel ultrasonic machine according to claim 1, wherein the discharging clamping bar fixing device (22) is cooperatively connected with the rail through a traversing cylinder, the discharging clamping bar fixing device (22) comprises a sliding plate connected with the rail, both sides of the upper end of the sliding plate are provided with sliding rods inserted through both sides of the adjusting plate, the upper end of the sliding rod is provided with a receiving plate, and the middle part of the receiving plate is provided with an adjusting screw rod in threaded fit connection with the adjusting plate.
6. The automatic cylinder ultrasonic machine according to claim 1, wherein the middle parts of the two ends of the fixing frame are respectively provided with a lifting screw rod which is matched and connected with the bearing frame of the forming cylinder (17), and the sliding holes at the two ends of the bearing frame of the forming cylinder (17) are respectively matched and connected with the supporting columns at the two ends of the fixing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220259828.9U CN216708391U (en) | 2022-02-08 | 2022-02-08 | Automatic cylinder ultrasonic machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220259828.9U CN216708391U (en) | 2022-02-08 | 2022-02-08 | Automatic cylinder ultrasonic machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216708391U true CN216708391U (en) | 2022-06-10 |
Family
ID=81874000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220259828.9U Active CN216708391U (en) | 2022-02-08 | 2022-02-08 | Automatic cylinder ultrasonic machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216708391U (en) |
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2022
- 2022-02-08 CN CN202220259828.9U patent/CN216708391U/en active Active
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