CN216706601U - Automatic magnet assembling machine - Google Patents

Automatic magnet assembling machine Download PDF

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Publication number
CN216706601U
CN216706601U CN202123121797.5U CN202123121797U CN216706601U CN 216706601 U CN216706601 U CN 216706601U CN 202123121797 U CN202123121797 U CN 202123121797U CN 216706601 U CN216706601 U CN 216706601U
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China
Prior art keywords
magnet
equipment frame
finished product
placing groove
control system
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CN202123121797.5U
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Chinese (zh)
Inventor
张景宏
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Shenzhen Innovation Automation Equipment Co ltd
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Shenzhen Innovation Automation Equipment Co ltd
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Priority to CN202123121797.5U priority Critical patent/CN216706601U/en
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Abstract

The utility model relates to an automatic magnet assembling machine which comprises an equipment frame, wherein an electric control system is arranged inside the equipment frame, a magnet placing groove is arranged at the top of the equipment frame, a magnetism blocking barrier strip is arranged at the middle position inside the magnet placing groove, a finished product blanking push-out device is arranged at one end of the top of the equipment frame, an assembling and positioning device is arranged on the side wall of the equipment frame, a magnet through hole is formed in the assembling and positioning device, a magnet jacking device is arranged at the bottom of the assembling and positioning device, a jacking through hole is also formed in the assembling and positioning device, and a sensor system is arranged on the assembling and positioning device; the utility model discloses a possess the reliable economy of simple structure, reduce staff's intensity of labour by a wide margin, be applicable to scale and mass production, reduce customer's administrative cost's characteristics by a wide margin.

Description

Automatic magnet assembling machine
Technical Field
The utility model relates to automatic production equipment, in particular to an automatic magnet assembling machine.
Background
At present, when the magnet is assembled, the magnet is purely manually assembled, the magnet needs to be manually subjected to polarity identification, and due to the characteristics of the magnet, adjacent magnets are easily adsorbed and adhered to each other, so that the manual assembly efficiency is extremely low, and the requirement of mass large-scale production cannot be met.
SUMMERY OF THE UTILITY MODEL
Aiming at the existing defects, the utility model provides an automatic magnet assembling machine.
The technical scheme adopted by the utility model for solving the technical problems is as follows: an automatic magnet assembling machine comprises an equipment frame, wherein an electric control system is arranged inside the equipment frame, a magnet placing groove is arranged at the top of the equipment frame, a magnet blocking barrier strip with the top protruding out of the surface of the equipment frame and the length equal to that of the magnet placing groove is arranged at the middle position inside the magnet placing groove, a finished product blanking push-out device electrically connected with the electric control system is arranged at one end of the top of the equipment frame, an assembly positioning device with the same side as the finished product blanking push-out device is arranged on the side wall of the equipment frame, a magnet through hole opposite to the magnet placing groove is arranged on the assembly positioning device, a magnet jacking device electrically connected with the electric control system is arranged at the bottom of the assembly positioning device, a jacking through hole opposite to the magnet jacking device is further arranged on the assembly positioning device, and a pneumatic system in telecommunication connection with the electric control system is arranged on the equipment frame, and the assembly positioning device is provided with a sensor system which is electrically connected with the electric control system and corresponds to the position of the magnet placing groove.
Preferably, the equipment frame includes the base, correspond the support column that sets up at four angles in the top of base, correspond the shock attenuation cushion that sets up at four angles in the bottom of base, set up the deck plate at the support column top, the magnet standing groove sets up on the deck plate, finished product unloading ejecting device sets up the one side at the deck plate top, positioning device sets up on the deck plate lateral wall with finished product unloading ejecting device with one side.
Preferably, the periphery of the equipment frame is provided with a shell which can be disassembled and assembled on the equipment frame, the shell is provided with a through hole, and a cooling fan electrically connected with the electric control system circuit board is embedded in the through hole.
Preferably, the electric control system is any one of a PLC control system and a relay circuit system.
Preferably, one or more magnet placing grooves are formed in each magnet placing groove, each magnet placing groove is parallel to the adjacent magnet placing groove, the magnetic blocking strips are arranged in the middle of the inside of each magnet placing groove, and the magnet through holes with the same number as the magnet placing grooves are formed in the positioning and assembling device.
Preferably, the finished product blanking push-out device comprises a finished product pushing cylinder and two finished product pushing push rods which are correspondingly arranged on the two finished product pushing cylinders and linked with the finished product pushing cylinders, and the two finished product pushing push rods are correspondingly arranged above the magnet placing groove.
Preferably, the magnet jacking and pushing device comprises two magnet distributing cylinders and a distributing push rod which is correspondingly linked with the two magnet distributing cylinders and can penetrate through the jacking through holes.
Preferably, the sensing system is a plurality of correlation sensors, and each of the correlation sensors is arranged at intervals.
Preferably, a pneumatic system in telecommunication connection with the electric control system is arranged on the equipment frame, and the pneumatic system comprises an air source processing triple piece, an electromagnetic valve arranged on the base, a bus bar arranged on the electric control system, a pipeline and a throttling device.
The utility model has the beneficial effects that:
through the magnet standing groove that sets up on the equipment frame, the inside magnet blend stop that blocks that sets up of magnet standing groove to and finished product unloading ejecting device, the positioning device of setting on the equipment frame, set up the magnet jacking device in the positioning device bottom, mutually support between the electrical system who also sets up on the equipment frame, make this utility model have following advantage:
1. the desktop type semi-automatic equipment has a simple, reliable and economical structure, and greatly reduces the labor intensity of staff;
2. the assembly speed is high and is 4-5 times of the manual assembly speed, and the method is suitable for large-scale and batch production;
3. the adjustment and maintenance are easy, and the labor and the strength of maintenance are greatly reduced;
4. the labor is reduced, 3-4 persons can be saved by one device, the calculation is carried out according to the annual salary of 6 ten thousand yuan per person, about 20 ten thousand/year can be saved for the client, and the management cost of the client is greatly reduced.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic top view of an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a mounting housing and a fan according to an embodiment of the utility model;
part names and serial numbers in the figure: 1-equipment frame 10-base 11-support column 12-shock absorption rubber mat 13-deck plate 14-magnet placement groove 15-magnetism blocking strip 2-electric control system 3-finished product blanking push-out device 30-finished product push-out cylinder 31-finished product push-out push rod 4-assembly positioning device 40-magnet through hole 41-jacking through hole 5-magnet jacking device 50-magnet distribution cylinder 51-distribution push rod 6-pneumatic system 60-air source triplet 61-electromagnetic valve 62-junction pipe 63-pipeline 64-throttling device 7-sensing system 8-shell 80-through hole 9-cooling fan.
Detailed Description
To more clearly illustrate the objects, technical solutions and advantages of the embodiments of the present invention, the present invention will be further described in the following for clear and complete description by referring to the accompanying drawings and embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention. In addition, directional terms used in the present invention, such as "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., refer to directions only as shown in the attached drawings, and are used for better and clearer explanation and understanding of the present invention, and do not indicate or imply orientation which the present invention must have, and thus, should not be construed as limiting the present invention.
Embodiment of the utility model as shown in fig. 1 to 3, an automatic magnet assembling machine comprises an equipment frame 1, wherein the equipment frame 1 provides an installation place for the whole structure of the utility model; an electric control system 2 is arranged in the equipment frame 1, and the electric control system 2 actually controls a neural center system of the whole machine through various I/O instructions through a programmable logic language to finish intelligent control on the whole machine; the equipment frame 1 is also provided with a pneumatic system 6 which is in telecommunication connection with the electric control system 2, and the pneumatic system 6 can provide power for the execution power required by the pneumatic execution element; the top of the equipment frame 1 is provided with a magnet placing groove 14, the middle positions in the magnet placing groove 14 are respectively provided with a magnetic blocking barrier strip 15, the top of the magnetic blocking barrier strip protrudes out of the surface of the equipment frame 1, the length of the magnetic blocking barrier strip is equal to that of the magnet placing groove 14, the whole magnet is placed in the magnet placing groove 14 according to a determined polarity, the whole magnet is automatically adsorbed onto the assembly positioning device 4 by utilizing the magnetic force of the magnet, when the magnet jacking and pushing device 5 acts, 2 magnets are pushed out, the whole magnet automatically advances by the length of one magnet under the action of attraction, and similar magnets can be supplemented at any time; a finished product blanking push-out device 3 driven by a pneumatic system 6 is arranged at one end of the top of the equipment frame 1, an assembly positioning device 4 which is arranged on the same side of the finished product blanking push-out device 3 is arranged on the side wall of the equipment frame 1, a magnet through hole 40 opposite to the magnet placing groove 14 is arranged on the assembly positioning device 4, a magnet jacking device 5 driven by the pneumatic system 6 is arranged at the bottom of the assembly positioning device 4, a jacking through hole 41 opposite to the magnet jacking device 5 is also arranged on the assembly positioning device 4, the whole magnet is placed in the magnet placing groove 14 according to a determined polarity, the whole magnet is automatically adsorbed onto the assembly positioning device by utilizing the magnetic force of the magnet, after the magnet jacking and pushing device 5 acts to push out 2 magnets, the whole magnet automatically advances by the length of one magnet under the action of suction force, and the similar magnets can be supplemented at any time; the assembly positioning device 4 is provided with a sensor system 7 which is electrically connected with the electric control system 2 and corresponds to the position of the magnet placing groove 14, and corresponding signals are collected and transmitted to the electric control system 2, so that intelligent control is realized.
The working principle is as follows: the magnet is placed in the magnet placing groove 14 according to the polarity in advance, the component for assembling the magnet is placed on the assembling and positioning device 4, the sensing system 7 mounted on the assembling and positioning device 4 detects the component for assembling the magnet, the sensing system 7 transmits the information to the electric control system 2, the electric control system 2 controls the magnet jacking device 5 to work, the magnetic force of the magnet is automatically adsorbed on the tool positioning surface, after the magnet is pushed out by the magnet jacking and pushing device, the whole magnet automatically advances by the length of one magnet under the action of the attraction force, the finished product blanking pushing device 3 starts to work at the moment, the magnet is pushed into the plastic shell, and the effects of quick assembly, substantial reduction of labor intensity of workers, substantial reduction of management cost of customers and the like are achieved.
In further improvement, as shown in fig. 1 to 3, the apparatus frame of the present invention comprises a base 10, support columns 11 correspondingly disposed at the four corners of the top of the base, cushion rubber 12 correspondingly disposed at the four corners of the bottom of the base 10, a table board 13 disposed at the top of the support columns 11, the magnet placing groove 14 is arranged on the table board 13, the finished product blanking push-out device 3 is arranged on one side of the top of the table board 13, the assembly positioning device 4 is arranged on the side wall of a table board 13 on the same side as the finished product blanking push-out device 3, the base 10 is matched with the supporting column 11 and the table board 13, so that the interior of the equipment frame 1 is provided with a holding cavity which is used for installing the necessary structure of the utility model, meanwhile, the structure arranged inside the equipment frame 1 can be protected, and the shock absorption rubber cushion 12 can enable the bearing capacity of the equipment frame 1 to be stronger.
In a further improvement, as shown in fig. 3, in the embodiment of the present invention, a casing 8 capable of being disassembled and assembled on the equipment frame is arranged around the equipment frame 1, a through hole 80 is arranged on the casing 8, a heat dissipation fan 9 electrically connected with the electronic control system 2 is embedded in the through hole 80, the casing 8 can prevent the inside of the equipment frame 1 from being exposed outside, and the overall protection degree of the utility model is further enhanced; the cooling fan 9 can keep the temperature inside the equipment frame 1 in a relatively low state all the time, thereby ensuring the long-term stable use of the utility model.
In a further improvement, as shown in fig. 1, the electronic control system 2 is any one of a PLC control system or a relay circuit system, and a user can select different control systems according to his own situation, so that the product competitiveness of the utility model is increased.
In a further improvement, as shown in fig. 1 to 3, in the embodiment of the present invention, one or more magnet placement grooves 13 are provided, each magnet placement groove 13 is parallel to the adjacent magnet placement groove 13, the magnetic blocking bar 14 is provided at an inner middle position of each magnet placement groove 13, so as to further enhance the assembly speed of the utility model, the assembly positioning device 4 is provided with magnet through holes 41 having the same number as that of the magnet placement grooves 14, the assembly positioning device 4 is provided with the jacking through holes 40 having the same number as that of the magnet placement grooves 14, and in order to realize more production values of the utility model, the jacking through holes 40 and the through hole magnets 41 having the same number as that of the magnet placement grooves 14 need to be provided.
Further improvement, as shown in fig. 1 to 2, the device for discharging and pushing out 3 the finished products comprises two finished product pushing cylinders 30 and two finished product pushing push rods 31 correspondingly installed on the two finished product pushing cylinders 30 and linked with the finished product pushing cylinders 30, wherein the two finished product pushing push rods 31 are correspondingly arranged above the magnet placing groove 14, so as to ensure that the magnet can be pushed into the plastic shell for effective assembly when being pushed to the assembly positioning device 4 by the magnet jacking device 5, thereby increasing the feasibility of the utility model.
In a further improvement, as shown in fig. 1 to 2, the magnet jacking and pushing device 5 includes two magnet distributing cylinders 50 and a distributing push rod 51 correspondingly linked with the two magnet distributing cylinders 50 and capable of passing through the jacking through hole 41, so that the feasibility of the utility model is further increased.
In a further improvement, as shown in fig. 1 to 2, the sensing system 7 is a plurality of correlation sensors, and each of the correlation sensors is arranged at intervals
In a further improvement, as shown in fig. 1, the equipment frame, 1 is provided with a pneumatic system 6 in telecommunication connection with the electronic control system 2, the pneumatic system 6 comprises an air source processing triplet 60 mounted on the housing, a solenoid valve 61 mounted on the base 10, a bus bar 62 mounted on the electronic control system 2, a pipeline 63 and a throttling device 64, and the air source triplet 60 is an air filter, a pressure reducing valve and an oil atomizer, so that the arrangement can make the utility model more environment-friendly and can work for a long time; the solenoid valve 61 is arranged to enable the practical option of opening either the full or only part of the structure; the bus bar 62 is arranged to record the number of the assembled magnets; the arrangement of the pipeline 63 can ensure that various cylinders can work normally; the throttle device 64 can be arranged, so that the utility model does not waste resources.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the utility model as defined in the appended claims.

Claims (9)

1. The automatic magnet assembling machine is characterized in that: comprises an equipment frame, an electric control system is arranged in the equipment frame, a magnet placing groove is arranged at the top of the equipment frame, a magnetic blocking barrier strip with the top protruding out of the surface of the equipment frame and the length equal to that of the magnet placing groove is arranged in the middle of the inside of the magnet placing groove, a finished product blanking push-out device electrically connected with an electric control system is arranged at one end of the top of the equipment frame, the side wall of the equipment frame is provided with an assembling and positioning device which is at the same side as the finished product blanking push-out device, the assembly positioning device is provided with a magnet through hole opposite to the magnet placing groove, the bottom of the assembly positioning device is provided with a magnet jacking device electrically connected with the electric control system, the assembly positioning device is also provided with a jacking through hole opposite to the magnet jacking device, and the assembly positioning device is provided with a sensor system which is electrically connected with the electric control system and corresponds to the position of the magnet placing groove.
2. The automatic magnet assembling machine according to claim 1, wherein the equipment frame comprises a base, support columns correspondingly arranged at four corners of the top of the base, shock-absorbing rubber pads correspondingly arranged at four corners of the bottom of the base, and a table top arranged at the tops of the support columns, the magnet placing groove is arranged on the table top, the finished product blanking push-out device is arranged on one side of the top of the table top, and the assembling and positioning device is arranged on the side wall of the table top on the same side as the finished product blanking push-out device.
3. The automatic magnet assembling machine according to claim 1, wherein a casing capable of being disassembled and assembled on the equipment frame is arranged around the equipment frame, a through hole is formed in the casing, and a cooling fan electrically connected with the electric control system is embedded in the through hole.
4. The automatic magnet assembling machine according to claim 1, wherein said electric control system is any one of a PLC control system or a relay circuit system.
5. The automatic magnet assembling machine according to claim 1, wherein one or more magnet placing grooves are provided, each magnet placing groove is parallel to the adjacent magnet placing groove, the magnetic blocking barrier strip is provided at the middle position inside each magnet placing groove, and the assembling and positioning device is provided with magnet through holes with the same number as the magnet placing grooves.
6. The automatic magnet assembling machine according to claim 1, wherein the finished product blanking push-out device comprises a finished product pushing cylinder and two finished product pushing push rods which are correspondingly arranged on the two finished product pushing cylinders and linked with the finished product pushing cylinders, and the two finished product pushing push rods are correspondingly arranged above the magnet placing grooves.
7. The automatic magnet assembling machine according to claim 1, wherein the magnet jacking and pushing device comprises two magnet distributing cylinders and a distributing push rod correspondingly linked with the two magnet distributing cylinders and capable of penetrating through the jacking through holes.
8. The automatic magnet assembling machine according to claim 1, wherein said sensor system is a plurality of correlation sensors, each of said correlation sensors being spaced apart from each other.
9. The automatic magnet assembling machine according to claim 1, wherein a pneumatic system in telecommunication connection with an electric control system is arranged on the equipment frame, and the pneumatic system comprises an air source processing triple piece, an electromagnetic valve arranged on a base, a bus bar arranged on the electric control system, a pipeline and a throttling device.
CN202123121797.5U 2021-12-13 2021-12-13 Automatic magnet assembling machine Active CN216706601U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123121797.5U CN216706601U (en) 2021-12-13 2021-12-13 Automatic magnet assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123121797.5U CN216706601U (en) 2021-12-13 2021-12-13 Automatic magnet assembling machine

Publications (1)

Publication Number Publication Date
CN216706601U true CN216706601U (en) 2022-06-10

Family

ID=81882329

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123121797.5U Active CN216706601U (en) 2021-12-13 2021-12-13 Automatic magnet assembling machine

Country Status (1)

Country Link
CN (1) CN216706601U (en)

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