CN216697559U - Simulation experiment platform device for logistics three-dimensional warehouse electric control system - Google Patents

Abstract

The utility model provides a be used for three-dimensional storehouse electrical system of commodity circulation to use simulation experiment platform device, automatically controlled experiment system includes the controller, touch display screen, converter and bar code scanner, the controller carries out the both way communication of data through DP bus and touch display screen, a plurality of converters of connecting in parallel on the 485 bus pass through on communication module inserts the DP bus, realize the both way communication of converter and controller, the bar code scanner passes through on the bar code scanner sub-station inserts the DP bus, realize the both way communication of bar code scanner and controller, be connected with the communication interface that is used for being connected with experiment electrical components on the DP bus. According to the utility model, a training platform of the electric control element is set up for logistics maintenance personnel, the times of performing the logistics maintenance personnel on troubleshooting and equipment repair skills are increased, the skill level of the logistics maintenance personnel is improved, the field experiment of the electric control element can be realized, the accuracy of the set parameter and the reliability of the built-in program of the electric control element during field installation are ensured, and the maintenance accuracy and the maintenance efficiency are improved.

Description

Simulation experiment platform device for logistics three-dimensional warehouse electric control system

Technical Field

The utility model belongs to the technical field of experiment platforms, and particularly relates to a simulation experiment platform device for an electric control system of a logistics three-dimensional warehouse.

Background

In the tobacco industry, a logistics three-dimensional warehouse is an intelligent warehouse integrating automation and informatization of a current collector, and particularly an electrical appliance control system is the most main component in an assembly line intelligent warehousing-in-and-out system, which relates to the stability of moisture and quality in the process of batch feeding of a production line, and the relation of the supply of auxiliary materials generated by rolling and the normal warehousing of finished cigarettes, the logistics transportation in the same city and the orderly completion of the warehousing of finished products. Whether the existing logistics repairman can quickly remove electric appliance faults or not and guarantee that production is orderly completed is a key unknown factor, and due to the fact that the mobility of logistics repairman personnel is large, the skill levels are uneven, the maintenance time for replacing main electric appliance components is long, meanwhile, the overhead three-dimensional warehouse is the same as the mode of a production line, the production task is nervous, places and hardware equipment for training an electric control system are not available, moreover, the logistics electric control upgrading is fast, and the skill level of the logistics repairman is in urgent need to be improved, and therefore improvement is needed for the problems.

SUMMERY OF THE UTILITY MODEL

The technical problems solved by the utility model are as follows: the utility model provides a simulation experiment platform device for three-dimensional storehouse electrical system of commodity circulation, through setting up the control cabinet and installing the automatically controlled experiment system on the control cabinet, the training platform of automatically controlled component has been built for the commodity circulation maintenance personal, it carries out the operation number to troubleshooting and equipment repair skill to increase the commodity circulation maintenance personal, improve the commodity circulation maintenance personal's skill level, can realize the field experiment of automatically controlled component simultaneously, guarantee the accuracy of automatically controlled component setting parameter and the reliability of built-in procedure when field installation, the maintenance accuracy nature and efficiency improve greatly.

The technical scheme adopted by the utility model is as follows: a simulation experiment platform device for three-dimensional storehouse electrical system of commodity circulation, include the control cabinet and install the automatically controlled experiment system on the control cabinet, automatically controlled experiment system includes controller, touch display screen, converter and bar code scanner, the controller carries out the both way communication of data through DP bus and touch display screen, and a plurality of converters that connect in parallel on the 485 bus pass through communication module on inserting the DP bus, realize the both way communication of converter and controller, the bar code scanner passes through on the bar code scanner sub-station inserts the DP bus, realizes the both way communication of bar code scanner and controller, be connected with the communication interface that is used for being connected with experiment electrical components on the DP bus.

Wherein the controller comprises S7-400CPU and S7-300CPU connected in parallel on the DP bus.

Further, an ET200 substation for connecting with a remote communication device is connected to the DP bus.

Further, the electric control experiment system also comprises a power supply part for providing a 380V alternating current power supply for the motor connected with the frequency converter and a 24V direct current power supply for electrical elements in the electric control experiment system.

Further, the touch display screen adopts a PRFACE touch screen.

Further, the communication module adopts an AB7000 communication module.

Furthermore, the experimental electrical element comprises an experimental touch display screen, an experimental frequency converter and an experimental code scanner.

Further, the control cabinet includes experiment table and control frame, the control frame is fixed in experiment table desktop back edge department, and controller, touch display screen, converter, communication module, bar code collector sub-station and bar code collector all install on the control frame.

Further, the control frame includes long stand, middle standing pillar, short stand, crossbeam and posterior lateral plate, all be fixed with long stand and lie in two crossbeams between two long stands and be fixed in long stand upper end and well hypomere respectively along both ends behind the experiment table desktop middle standing pillar and two crossbeams between the long stand link firmly, be fixed with a plurality of short crossbeams between the long stand of experiment table desktop left end and the middle standing pillar, the posterior lateral plate is fixed in on the back wall of long stand, middle standing pillar, short stand, crossbeam and short crossbeam, all make a plurality of through-holes that are used for the installation and cross the line on long stand, middle standing pillar, short stand, crossbeam, short crossbeam and the posterior lateral plate.

Compared with the prior art, the utility model has the advantages that:

1. according to the technical scheme, the control console and the electric control experiment system installed on the control console are arranged, a training platform of the electric control element is set up for logistics maintenance personnel, and the maintenance personnel can perform experiment simulation, programming, improvement, expansion and training through the experiment simulation platform, so that the skill level of the maintenance personnel is improved;

2. according to the technical scheme, the electric control element can be subjected to field experiments, the accuracy of the set parameters and the reliability of the built-in program of the electric control element during field installation are ensured, and the maintenance accuracy and the maintenance efficiency are greatly improved;

3. according to the technical scheme, through training of an experiment platform, the inspection difficulty and fault response time of maintenance personnel are reduced, the speed of replacing the electric control element is obviously improved, an emergency plan is prevented from being started, and workshop waiting waste caused by shutdown of an electric control system is eliminated;

4. the arrangement of the S7-400CPU and the S7-300CPU in the technical scheme platform can select different controllers for experimental tests according to the use places and the precision requirements of the electric control elements, so that the level requirements of the test training of the experimental electric appliance elements with different experimental precision requirements are met.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic diagram of the connection of the electric control experimental system.

Detailed Description

In the following, an embodiment of the present invention will be described with reference to fig. 1-2, so as to clearly and completely describe the technical solution, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, but not all of the embodiment.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

A simulation experiment platform device for an electric control system of a logistics three-dimensional warehouse is shown in figures 1-2 and comprises a control console 1 and an electric control experiment system 2 arranged on the control console 1, the electric control experiment system 2 comprises a controller, a touch display screen 2-2, a frequency converter 2-3 and a code scanner 2-4, the controller carries out data bidirectional communication with the touch display screen 2-2 through a DP bus 2-9, a plurality of frequency converters 2-3 connected in parallel with a 485 bus 2-5 are connected to the DP bus 2-9 through a communication module 2-6 to realize bidirectional communication between the frequency converters 2-3 and the controller, the code scanner 2-4 is connected to the DP bus 2-9 through the code scanner substation 2-7 to realize the bidirectional communication between the code scanner 2-4 and the controller, the DP buses 2-9 are connected with a communication interface used for being connected with an experimental electrical appliance element; specifically, the touch display screen 2-2 adopts a PRFACE touch screen; specifically, the communication modules 2 to 6 adopt an AB7000 communication module; specifically, the experimental electrical appliance element comprises an experimental touch display screen, an experimental frequency converter and an experimental code scanner, wherein a built-in program required by the experimental touch display screen and parameters required in the experimental code scanner can be implanted or set through a notebook computer, experiments are carried out in the structure and can be compared with the working states of the touch display screen 2-2 and the code scanner 2-4 in the structure, and the parameters of the experimental frequency converter can be adjusted through a panel of the experimental frequency converter and compared with the frequency converter 2-3 in the experimental process; in the structure, the control console 1 and the electric control experiment system 2 arranged on the control console 1 are arranged, a training platform of an electric control element is built for logistics maintenance personnel, and the maintenance personnel perform experiment simulation, programming, improvement, expansion and training through the experiment simulation platform, so that the skill level of the maintenance personnel is improved;

in order to meet the level requirements of the test training of the experimental electrical components with different experimental precision requirements, the controller comprises S7-400CPU2-1 and S7-300CPU2-8 which are connected in parallel on the DP bus 2-9, and corresponding controllers are selected according to different level requirements

In order to facilitate the input and output of remote signals, the ET200 substation 2-10 for connecting with remote communication equipment is particularly connected to the DP bus 2-9, wherein the input and output states of the remote signals can be displayed and inquired through the touch display screen 2-2.

Wherein, the electric control experiment system 2 further comprises a power supply part for providing a 380V alternating current power supply for the motor connected with the frequency converter 2-3 and for providing a 24V direct current power supply for electrical elements in the electric control experiment system 2.

The specific structure of the console 1 is as follows: as shown in fig. 1, the control console 1 includes an experiment table 1-1 and a control frame 1-2, the experiment table 1-1 provides operating conditions for training and testing of electrical components, the control frame 1-2 is fixed at the rear edge of the table top of the experiment table 1-1, and the controller, the touch display screen 2-2, the frequency converter 2-3, the communication module 2-6, the code scanner substation 2-7 and the code scanner 2-4 are all installed on the control frame 1-2.

The specific structure of the control frame 1-2 is as follows: the control frame 1-2 comprises long upright posts 1-3, middle upright posts 1-4, short upright posts 1-5, cross beams 1-7 and a rear side plate 1-6, wherein the long upright posts 1-3 are fixed at the two ends of the rear edge of a desktop of the experiment table 1-1, the two cross beams 1-7 positioned between the two long upright posts 1-3 are respectively fixed at the upper end and the middle lower section of the long upright posts 1-3, the middle upright posts 1-4 between the two long upright posts 1-3 are fixedly connected with the two cross beams 1-7, a plurality of short cross beams 1-8 are fixed between the long upright posts 1-3 and the middle upright posts 1-4 at the left end of the desktop of the experiment table 1-1, the rear side plate 1-6 is fixed on the long upright posts 1-3, the middle upright posts 1-4 and the short upright posts 1-5, The rear walls of the cross beams 1-7 and the short cross beams 1-8 are provided with a plurality of through holes for installation and wire passing on the long upright columns 1-3, the middle upright columns 1-4, the short upright columns 1-5, the cross beams 1-7, the short cross beams 1-8 and the rear side plates 1-6.

According to the technical scheme, the electric control element can be subjected to field experiments, the accuracy of the set parameters and the reliability of the built-in program of the electric control element during field installation are ensured, and the maintenance accuracy and the maintenance efficiency are greatly improved; through the training of experiment platform, reduced the maintenance personal and examined the degree of difficulty and trouble response time, the speed of changing electrical control element obviously promotes, avoids starting emergent plan, eliminates the workshop that electrical control system shut down and cause and waits extravagantly.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (9)

1. A simulation experiment platform device for three-dimensional storehouse electrical system of commodity circulation, its characterized in that: the device comprises a control console (1) and an electric control experiment system (2) arranged on the control console (1), wherein the electric control experiment system (2) comprises a controller, a touch display screen (2-2), a frequency converter (2-3) and a code scanner (2-4), the controller is in data bidirectional communication with the touch display screen (2-2) through a DP bus (2-9), a plurality of frequency converters (2-3) connected in parallel on a 485 bus (2-5) are connected onto the DP bus (2-9) through communication modules (2-6) to realize bidirectional communication between the frequency converter (2-3) and the controller, the code scanner (2-4) is connected onto the DP bus (2-9) through a code scanner substation (2-7) to realize bidirectional communication between the code scanner (2-4) and the controller, and a communication interface used for being connected with an experimental electrical appliance element is connected to the DP bus (2-9).

2. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 1, wherein: the controller comprises S7-400CPU (2-1) and S7-300CPU (2-8) which are connected in parallel on DP bus (2-9).

3. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 2, wherein: and an ET200 substation (2-10) for connecting with remote communication equipment is connected to the DP bus (2-9).

4. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 3, wherein: the electric control experiment system (2) also comprises a power supply part for providing 380V alternating current power supply for the motor connected with the frequency converter (2-3) and 24V direct current power supply for electrical elements in the electric control experiment system (2).

5. The simulation experiment platform device for the logistics stereo garage electric control system according to claim 4, wherein: the touch display screen (2-2) adopts a PRFACE touch screen.

6. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 5, wherein: the communication modules (2-6) adopt AB7000 communication modules.

7. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 6, wherein: the experimental electrical appliance element comprises an experimental touch display screen, an experimental frequency converter and an experimental code scanner.

8. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to any one of claims 1 to 7, wherein: the control console (1) comprises an experiment table (1-1) and a control frame (1-2), the control frame (1-2) is fixed at the rear edge of the table top of the experiment table (1-1), and the controller, the touch display screen (2-2), the frequency converter (2-3), the communication module (2-6), the code scanning device substation (2-7) and the code scanning device (2-4) are all installed on the control frame (1-2).

9. The simulation experiment platform device for the logistics three-dimensional warehouse electric control system according to claim 8, wherein: the control frame (1-2) comprises long upright columns (1-3), middle upright columns (1-4), short upright columns (1-5), cross beams (1-7) and a rear side plate (1-6), the long upright columns (1-3) are fixed at two ends of the rear edge of a desktop of the experiment table (1-1), the two cross beams (1-7) located between the two long upright columns (1-3) are fixed at the upper end and the middle lower section of the long upright columns (1-3) respectively, the middle upright columns (1-4) between the two long upright columns (1-3) are fixedly connected with the two cross beams (1-7), a plurality of short cross beams (1-8) are fixed between the long upright columns (1-3) and the middle upright columns (1-4) at the left end of the desktop of the experiment table (1-1), and the rear side plate (1-6) is fixed on the long upright columns (1-3), The rear wall of the middle upright post (1-4), the short upright post (1-5), the cross beam (1-7) and the short cross beam (1-8) is provided with a plurality of through holes for installation and wire passing, and the long upright post (1-3), the middle upright post (1-4), the short upright post (1-5), the cross beam (1-7), the short cross beam (1-8) and the rear side plate (1-6) are all provided with a plurality of through holes for installation and wire passing.

Images