CN216695779U - Automatic film making device - Google Patents

Automatic film making device Download PDF

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Publication number
CN216695779U
CN216695779U CN202123247010.XU CN202123247010U CN216695779U CN 216695779 U CN216695779 U CN 216695779U CN 202123247010 U CN202123247010 U CN 202123247010U CN 216695779 U CN216695779 U CN 216695779U
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China
Prior art keywords
axis
slide
unit
sheet
film
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CN202123247010.XU
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Chinese (zh)
Inventor
赵鹏
尹付伟
边军阳
张合书
张鹏
王超
刘聪
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Autobio Labtec Instruments Zhengzhou Co Ltd
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Autobio Labtec Instruments Zhengzhou Co Ltd
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Abstract

The utility model discloses an automatic sheet making device, which comprises a rack; the sheet taking unit is provided with an X-axis movement mechanism, a Z-axis movement mechanism and a sheet sucking mechanism; a sheet supply unit; a flaking unit; the film taking unit, the film supplying unit and the film making unit are respectively arranged in the rack, the film supplying unit is used for bearing glass slides and cover slips, the film sucking mechanism is used for sucking and placing the glass slides and the cover slips, and the X-axis movement mechanism and the Z-axis movement mechanism are used for completing the transfer of the glass slides and the cover slips from the film supplying unit to the film making unit. The utility model has the advantages that the mode of manually covering the glass slide is simulated in the process of covering the glass slide, so that the sample dripped on the glass slide is more uniform, and bubbles are reduced; the first suction head and the second suction head with high elasticity are adopted, so that the glass slide and the cover glass can not be damaged while the glass slide and the cover glass are sucked; the automatic sheet making machine has a reset function, can reduce the shutdown maintenance frequency, and improves the sheet making efficiency; can be used for automatically preparing viscous samples.

Description

Automatic film making device
Technical Field
The utility model relates to an automatic film making device.
Background
Microscopic examination is to sample and slice a specimen to be detected, and observe, analyze and judge under a microscope; human excreta, secretions, exfoliated cells or human tissues, animal tissues, and even plant cells can be used as objects for microscopic examination, and are often used in medicine to assist in the diagnosis of diseases. When a sample (such as blood, body fluid, urine, excrement and the like) or a specimen (such as cells, tissue sections and the like) is observed by a microscope, a slide is used as a carrier, and the slide is generally divided into a slide glass and a cover glass.
The wet film microscopic method is to smear the sample (such as blood, urine, excrement, sputum, cerebrospinal fluid, serosal cavity hydrops, vaginal secretion, etc.) directly or after adding physiological saline and mixing them, and then smear it, and cover it with glass slide and lightly press it under microscope. The manual wet film microscopic examination has the defects of high requirements on experience and technology of operators, strong subjectivity, biosafety, occupational exposure risk and the like, so that an automatic microscopic examination instrument is used for replacing the manual examination at present. However, since the sheath flow technique (e.g., urine formed component analyzer) is limited by the size of the formed component in the sample, the application range is limited; in the planar laminar flow technology (such as a stool formed component analyzer), since the detection pool is shared, the risk that cross contamination affects the detection accuracy exists. Therefore, the design of the disposable automatic microscopic slide specially aiming at the wet film microscopic method has important significance for improving the detection accuracy and the application universality of the automatic microscopic examination instrument.
At present, two automatic slide preparation methods are available for the preparation of special slides for automatic microscopic examination: capillary action and automatic tabletting. The capillary action method is that a cover glass is combined on a glass slide, a ventilated detection chamber is formed between the cover glass and the glass slide, then a sample liquid is dripped to the opening of the detection chamber, the sample liquid is sucked into the detection chamber under the capillary action, and a liquid layer with a certain thickness is formed, so that automatic slide making is completed; however, the liquid layer is too thick, and the detection accuracy is affected by the accumulation of the visible components, so that the space of a common detection chamber is very narrow and easy to block holes. The conventional automatic tabletting method is to mount a cover glass on a glass slide through a rotating shaft, automatically rotate the cover glass after dripping a sample, and press the cover glass on liquid drops, so that tabletting is finished; however, bubbles are easily generated during the process of rotating the tablet, and therefore, the accuracy of the detection result is affected during microscopic examination.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic sheet making device.
In order to achieve the purpose, the utility model can adopt the following technical scheme:
the automatic film making device comprises a rack, wherein a film taking unit, a film supplying unit and a film making unit are arranged in the rack;
the slide supplying unit is used for bearing the glass slide and the cover glass, the sucking mechanism is used for sucking and placing the glass slide and the cover glass, and the taking unit is used for completing the transfer of the glass slide and the cover glass from the slide supplying unit to the slide preparing unit.
Preferably, the sheet taking unit is provided with an X-axis movement mechanism, a Z-axis movement mechanism and a sheet sucking mechanism;
the X-axis movement mechanism and the Z-axis movement mechanism are used for completing the transfer of the slide glass and the cover glass from the film supply unit to the film production unit, and the film suction mechanism is used for sucking the slide glass and the cover glass.
Preferably, the X-axis movement mechanism is an X-axis linear sliding table, and an X-axis base of the X-axis linear sliding table is arranged on the frame;
the Z-axis movement mechanism is a Z-axis linear sliding table, and a Z-axis base of the Z-axis linear sliding table is connected with an X-axis sliding table of the X-axis linear sliding table.
Preferably, the piece sucking mechanism consists of a piece sucking base, a first sucker and a second sucker;
the suction piece base is arranged on a Z-axis sliding table of the Z-axis linear sliding table, suction ports of the first suction head and the second suction head are downward, and the suction ports are arranged on the suction piece base at intervals.
Preferably, the suction opening of the first cleaner head is higher than the suction opening of the second cleaner head.
Preferably, also comprises
The gas circuit unit is provided with a vacuum pump, a gas storage tank and a transmission part;
the vacuum pump and the air storage tank are respectively arranged in the rack, an air outlet of the vacuum pump is communicated with an air inlet of the air storage tank through a pipeline, an air outlet of the air storage tank is communicated with a multi-way joint, and a first air outlet of the multi-way joint is communicated with an air inlet of the first suction head through a first pipeline; a second air outlet of the multi-way joint is communicated with an air inlet of the second suction head through a second pipeline; a first valve and a first filter are arranged on the first pipeline in a communication way; and a second valve and a second filter are communicated with the second pipeline.
Preferably, also comprises
A pressure detection unit having a first pressure sensor, a second pressure sensor, a third pressure sensor, a first three-way joint, and a second three-way joint;
the first three-way joint is communicated with the first pipeline, and a second air outlet of the first three-way joint is communicated with the first pressure sensor through a first detection pipeline; the second three-way joint is communicated with the second pipeline, and a second air outlet of the second three-way joint is communicated with the second pressure sensor through a second detection pipeline; and a third air outlet of the multi-way joint is communicated with the third pressure sensor through a third detection pipeline.
Preferably, the slide preparation unit is a support frame arranged in the rack, and a slide preparation platform is arranged on the top of the support frame and used for placing the slide and the cover glass on the slide taking unit.
Preferably, the sheet supply unit has
The film supply left supporting plate and the film supply right supporting plate are arranged in the rack, and are arranged at the bottom of the rack at intervals;
the X-axis moving platform is of a frame structure consisting of a bottom plate, a left wall, a right wall and a top wall, and the left wall and the right wall are respectively connected with the film supply left supporting plate and the film supply right supporting plate in a sliding mode through sliding units;
the film supply X-axis driving motor is arranged at the bottom of the rack between the film supply left supporting plate and the film supply right supporting plate, a motor shaft of the film supply X-axis driving motor is in driving connection with the friction wheel, and the upper surface of the friction wheel is in contact with the lower surface of the bottom plate;
the Z-direction moving part is provided with a Z-axis linear sliding table and a jacking unit, the Z-axis linear sliding table is arranged on the left wall of the X-axis moving platform, and the jacking unit is connected with a sliding table on a Z-axis linear sliding table belt;
wherein the top wall is provided with a slide box lifting hole; the jacking unit comprises a sheet supply Z-axis supporting arm connected with the sliding table, a left jacking rod and a right jacking rod are arranged on the sheet supply Z-axis supporting arm at intervals, the left jacking rod and the right jacking rod are located below the lifting hole of the slide box, and jacking sheets are arranged at the tops of the left jacking rod and the right jacking rod respectively.
Preferably, the sliding unit comprises a left sliding block and a right sliding block which are respectively and fixedly arranged on opposite surfaces of the left supporting plate and the right supporting plate of the sheet supply, and a left sliding strip and a right sliding strip which are respectively and fixedly arranged on the outer sides of the left wall and the right wall, the left sliding block and the left sliding strip form a sliding mechanism, and the right sliding block and the right sliding strip form a sliding mechanism.
Preferably, a guide groove is formed on the top wall, and the guide groove extends to the position of the slide box lifting hole; be provided with the slide box on the slide box lifting hole the slide box has the slide and places the chamber and the chamber is placed to the cover slip, the slide is placed the chamber and is used for placing the slide, the cover slip is placed the chamber and is used for placing the cover slip, slide box lifting hole sets up and places the chamber at the slide.
The utility model has the advantages that the mode of manually covering the glass slide is simulated in the process of covering the glass slide, so that the sample dripped on the glass slide is more uniform, the generation of bubbles is reduced, and the slide preparation effect is better; the first suction head and the second suction head with high elasticity are adopted, so that the glass slide and the cover glass can not be damaged while the glass slide and the cover glass are sucked; the automatic sheet making machine has a reset function, can reduce the shutdown maintenance frequency, and improves the sheet making efficiency; can be used for automatically preparing viscous samples; the utility model has simple structure and convenient operation room, and can reduce the pollution caused by human intervention.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic structural view of an X-axis linear slide table of the present invention.
FIG. 3 is a schematic view of the X-axis linear slide of the present invention.
Fig. 4 is a schematic structural view of the Z-axis linear slide table and the transfer section of the present invention.
Fig. 5 is a schematic axial view of the Z-axis linear slide and the transmission section of the present invention.
FIG. 6 is a schematic view of the suction sheet mechanism of the present invention.
FIG. 7 is an axial schematic view of the suction piece mechanism of the present invention.
Fig. 8 is a schematic view showing the structure of the air container of the present invention.
FIG. 9 is a schematic view of the structure of the tableting unit of the present invention.
Fig. 10 is a schematic view of the connection of the first pipe and the second pipe of the air passage unit of the present invention.
FIG. 11 is a schematic view of a sheet supply unit according to the present invention.
FIG. 12 is an axial view of the sheet supply unit of the present invention.
Fig. 13 is a schematic view of a cassette for a sheet supply unit according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature.
As shown in FIG. 1, the automatic tableting device of the present invention comprises
A frame 10;
the sheet taking unit comprises an X-axis linear sliding table 1, a Z-axis linear sliding table 2 and a sheet sucking mechanism 3;
the X-axis linear sliding table 1 is fixed on the frame 10;
as shown in fig. 2-3, the X-axis linear sliding table 1 includes an X-axis base 11, an X-axis driving motor 12, an X-axis belt 13, an X-axis driven wheel 14, an X-axis slide rail 15, an X-axis sliding table 16, an X-axis limiting block 17, an X-axis sensor 18, and an X-axis belt tensioning unit;
the X-axis belt tensioning unit is provided with an X-axis fixing block 19, an X-axis spring 110, an X-axis adjusting block 111 and an X-axis adjusting plate 112;
two oblong holes are formed on the X-axis adjusting plate 112;
the X-axis base 11 is provided with a left end and a right end, and the right end is provided with a groove;
wherein, the X-axis adjusting plate 112 is fixed in the groove of the X-axis base 11 through bolts in two oblong holes; the X-axis adjusting block 111 and the X-axis driven wheel 14 are respectively fixed on two sides of the X-axis adjusting plate 112 through a bolt; the X-axis fixing block 19 is fixed on the X-axis base 11; the X-axis spring 110 is arranged between the X-axis fixing block 19 and the X-axis adjusting block 111, and the X-axis spring 110 is in a compressed state and tightly props against the X-axis adjusting block 111 to provide elasticity for tensioning the X-axis belt 13; the X-axis driving motor 12 is fixed at the left end of the X-axis base 11, and the X-axis driving motor 12 is in driving connection with the X-axis driven wheel 14 through an X-axis belt 13; the X-axis sliding rail 15 is positioned below the X-axis belt 13 and fixed on the X-axis base 11, and the X-axis sliding table 16 is arranged on the X-axis sliding rail 15; the X-axis limiting block 17 is fixed at two ends of the X-axis slide rail 15; the X-axis sensor 18 is arranged on the X-axis base 11 below the X-axis driven wheel 14;
further, the X-axis belt tensioning unit and the X-axis driven wheel 14 form an X-axis belt tensioning mechanism; when the X-axis belt 13 needs to be tensioned, firstly, the bolt for fixing the X-axis adjusting plate 112 is unscrewed, the X-axis driven wheel 14 moves rightwards under the action of the X-axis spring 110, the X-axis belt 13 is self-tensioned, and then the bolt for fixing the X-axis adjusting plate 112 is screwed, so that the X-axis belt 13 is tensioned; the X-axis slide rail 15 and the X-axis sliding table 16 form an X-axis moving pair mechanism, so that the X-axis sliding table 16 has the freedom degree of moving in the X-axis direction;
the Z-axis linear sliding table 2 is fixed on the X-axis sliding table 16 and is fixedly connected with the X-axis belt 13, so that the Z-axis linear sliding table 2 has the freedom degree of movement in the X-axis direction;
as shown in fig. 4-5, the Z-axis linear sliding table 2 includes a Z-axis base 21, a Z-axis driving motor 22, a Z-axis belt 23, a Z-axis driven wheel 24, a Z-axis slide rail 25, a Z-axis sliding table 26, an X-axis sensing piece 27, a Z-axis limiting block 28, a Z-axis sensor 29, and a Z-axis belt tensioning unit;
the Z-axis belt tensioning unit is provided with a Z-axis fixing block 210, a Z-axis spring 211 and a Z-axis adjusting block 212;
two oblong holes are formed in the Z-axis adjusting block 212;
the Z-axis base 21 is provided with an upper end and a lower end, and the lower end is provided with a groove;
wherein, the Z-axis adjusting block 212 is fixed in the groove of the Z-axis base 21 through bolts in two oblong holes; the Z-axis fixing block 210 is fixed in a groove of the Z-axis base 21 above the Z-axis adjusting block 212; the Z-axis spring 211 is arranged between the Z-axis fixing block 210 and the Z-axis adjusting block 212, and the Z-axis spring 211 is in a compressed state and tightly pushes against the Z-axis adjusting block 212 to provide elasticity for tensioning the Z-axis belt 23; the Z-axis driven wheel 24 is fixed on a Z-axis adjusting block 212 through a bolt; the Z-axis driving motor 22 is fixed at the upper end of the Z-axis base 21, and the Z-axis driving motor 22 is in driving connection with the Z-axis driven wheel 24 through a Z-axis belt 23; a Z-axis slide rail 25 is fixed on the Z-axis base 21 at one side of the Z-axis belt 23, and a Z-axis sliding table 26 is arranged on the Z-axis slide rail 25; the X-axis sensing piece 27 is fixed at the upper end of the Z-axis base 21 and is matched with the X-axis sensor 18 to form a detection mechanism; the Z-axis limiting blocks 28 are arranged at two ends of the Z-axis slide rail 25 and fixed on the Z-axis base 21; the Z-axis sensor 29 is fixed on the Z-axis base 21;
further, the Z-axis slide rail 25 and the Z-axis slide table 26 form a Z-axis moving pair mechanism, so that the Z-axis slide table 26 has a degree of freedom of movement in the Z-axis direction; the Z-axis belt tensioning unit and the Z-axis driven wheel 24 form a Z-axis belt tensioning mechanism; when the Z-axis belt 23 needs to be tensioned, firstly, the bolt for fixing the Z-axis adjusting block 212 is unscrewed, the Z-axis driven wheel 24 moves rightwards under the action of the Z-axis spring 211, so that the Z-axis belt 23 is self-tensioned, and then the bolt for fixing the Z-axis adjusting block 212 is screwed, so that the Z-axis belt 23 is tensioned;
the sheet suction mechanism 3 is fixed on the Z-axis base 21 and is fixedly connected with a Z-axis belt 23, so that the sheet suction mechanism 3 has the freedom degree of moving in the Z-axis direction; further, under the action of the X-axis linear sliding table 1, the sheet suction mechanism 3 has the freedom degree of moving in the X-axis and Z-axis directions;
as shown in fig. 6-7, the suction sheet mechanism 3 has a suction sheet base 31, a Z-axis sensing sheet 32, a first suction head 33 and a second suction head 34;
the suction piece base 31 is composed of a longitudinal section and a transverse section;
the first cleaner head 33 and the second cleaner head 34 each have an air inlet and a suction opening, the suction opening of the first cleaner head 33 being higher than the suction opening of the second cleaner head 34,
and, the lower ends of the first suction head 33 and the second suction head 34 have high elasticity;
wherein, the longitudinal section of the suction piece base 31 is fixed on the Z-axis sliding table 26 and is fixedly connected with the Z-axis belt 23; the suction openings of the first suction head 33 and the second suction head 34 are downward, and the first suction head 33 and the second suction head 34 are arranged on the transverse section of the suction piece base 31 at intervals; the Z-axis sensing piece 32 is fixed on the longitudinal section of the suction piece base 31 and is matched with the Z-axis sensor 29 to form a detection mechanism;
as shown in fig. 1, 8 and 10, the air path unit includes a vacuum pump 41, an air storage tank 42 and a transmission part, which form two negative pressure pipelines to provide suction for the sheet suction mechanism 3;
the transmission part is provided with a transmission connecting plate 43, a transmission right-angle joint 44, a three-way joint 45, a filter 46, a valve 47 and a drag chain 48;
the air storage tank 42 is provided with a multi-way joint 49 at an air outlet, and the multi-way joint 49 is provided with four air outlets which are respectively a first air outlet, a second air outlet, a third air outlet and a fourth air outlet;
a transmission connection board 43 having a circuit board 410, the circuit board 410 being provided with a first pressure sensor, a second pressure sensor and a third pressure sensor;
the transmission right angle connector 44 has a first transmission right angle connector and a second transmission right angle connector;
the three-way joint 45 has a first three-way joint and a second three-way joint;
the filter 46 has a first filter and a second filter;
the valve 47 has a first valve and a second valve;
wherein, the transmission connecting plate 43 is fixedly connected with the Z-axis base 21; the filter 46 and the valve 47 are fixed on the transmission connecting plate 43; the inlet and the outlet of the valve 47 are provided with transmission right-angle joints 44 for controlling the opening and the closing of each pipeline; the three-way joint 45 is fixed on the Z-axis base 21; the vacuum pump 41 is fixed on the frame 10 and used for pumping air in the air path unit away to generate negative pressure for the air path unit; the air storage tank 42 is fixed on the frame 10 and is used for storing the negative pressure generated by the vacuum pump 41; one end of the drag chain 48 is fixed on the transmission connecting plate 43, and the other end is fixedly connected with the rack 10, and is used for protecting the pipelines and the cables arranged in the drag chain, so that the pipelines and the cables are within a normal bending radius;
further, an air outlet of the vacuum pump 41 is communicated with an air inlet of the air storage tank 42 through a pipeline, and a first air outlet of the multi-way joint 49 is communicated with an air inlet of the first suction head 33 through a first pipeline; a second air outlet of the multi-way joint 49 is communicated with an air inlet of the second suction head 34 through a second pipeline; the first pipeline is also communicated with a first valve, a first filter and a first three-way joint; the second pipeline is also communicated with a second valve, a second filter and a second three-way joint;
the first pressure sensor, the second pressure sensor, the third pressure sensor, the first three-way joint and the second three-way joint form a pressure detection unit, and a second air outlet of the first three-way joint is communicated with the first pressure sensor through a first detection pipeline; the second three-way joint is communicated with the second pipeline, and a second air outlet of the second three-way joint is communicated with the second pressure sensor through a second detection pipeline; a third air outlet of the multi-way joint 49 is communicated with a third pressure sensor through a third detection pipeline so as to detect the pressure in the first pipeline and the second pipeline;
the slide making unit 4 is fixed on the frame 10 and is used for placing the glass slide and the cover glass;
as shown in fig. 9, the tableting unit 4 is a support frame having a tableting left support plate 51, a tableting right support plate 52, a tableting lower support plate 53, a tableting top plate 54, and a tableting platform 55;
wherein, the slice making lower support plate 53 is fixed on the frame 10 and is fixedly connected with the slice making left support plate 51 and the slice making right support plate 52; the slice making top plate 54 is fixedly connected with the slice making left support plate 51 and the slice making right support plate 52; the sheet making platform 55 is arranged on the sheet making top plate 54;
as shown in fig. 11-13, the film supply unit 5 has a frame 10 bottom, a film supply left support plate 6.11 and a film supply right support plate 6.12;
the film supply left supporting plate 6.11 and the film supply right supporting plate 6.12 are respectively arranged at the bottom of the frame 10, and the film supply left supporting plate 6.11 and the film supply right supporting plate 6.12 are parallel to each other;
a sliding unit having a left slider 6.13, a right slider 6.14, a left slider 6.15 and a right slider 6.16;
the left slider 6.13 and the right slider 6.14 are respectively arranged at the front end of the upper part of the opposite side of the left sheet supply support plate 6.11 and the right sheet supply support plate 6.12, the left slider 6.13 and the right slider 6.14 are both provided with a sliding groove, a left sliding strip 6.15 and a right sliding strip 6.16 are arranged in the sliding grooves of the left slider 6.13 and the right slider 6.14, the left slider 6.13 and the left sliding strip 6.15 are mutually matched to form a moving pair mechanism in the X-axis direction, and the right slider 6.14 and the right sliding strip 6.16 are mutually matched to form a moving pair mechanism in the X-axis direction; a limiting sliding groove 6.17 parallel to the bottom of the rack 10 is further arranged on the sheet supply left supporting plate 6.11, a limiting sliding block 6.18 is arranged in the sliding groove, the limiting sliding groove 6.17 and the limiting sliding block 6.18 form a moving pair mechanism in the X-axis direction, and the moving distance of the limiting sliding block 6.18 is limited by the limiting sliding groove 6.17;
the X-axis moving platform is of a frame structure consisting of a bottom plate, a left wall, a right wall and a top wall;
the X-axis moving platform is in sliding connection with the sheet supply left supporting plate 6.11 and the sheet supply right supporting plate 6.12 through the sliding unit, the outer side of the left wall of the X-axis moving platform is fixedly connected with the left sliding strip 6.15 and the limiting sliding block 6.18, and the outer side of the right wall of the X-axis moving platform is fixedly connected with the right sliding strip 6.16, so that the X-axis moving platform has freedom degree of moving along the X-axis direction, the moving distance of the X-axis moving platform is limited by the limiting sliding groove 6.17, and the X-axis moving platform is prevented from sliding off;
the power unit is provided with a sheet supply X-axis driving motor 6.21 and a sheet supply driving strip 6.22;
the film supply driving strip 6.22 is arranged at the bottom of the X-axis moving platform and is parallel to the film supply right supporting plate 6.12; the X-axis drive motor 6.21 of supplying film is set up on the bottom of the framework 10 below the X-axis moving platform, and the motor shaft of the X-axis drive motor 6.21 of supplying film is perpendicular to supplying the piece driving strip 6.22, the motor shaft of supplying film X-axis drive motor 6.21 is fitted with a friction wheel 6.23, the peripheral surface of the friction wheel 6.23 contacts with lower surface of supplying the piece driving strip 6.22 and forms a pair of heights, when supplying the X-axis drive motor 6.21 to rotate, supply the piece on the motor shaft of X-axis drive motor 6.21 of film the friction wheel 6.23 to rotate, drive the piece driving strip 6.22 through the friction, make supplying the piece driving strip 6.22 to move in X-axis direction, realize the X-axis moving platform moves in X-axis direction;
a first position limiting unit for supplying sheet, which has a left sensor 6.24 for supplying sheet, a right sensor 6.25 for supplying sheet and a X-axis baffle 6.26 for supplying sheet, the left sensor 6.24 for supplying sheet is arranged on one end of the left support plate 6.11 for supplying sheet under the X-axis moving platform, the right sensor 6.25 for supplying sheet is arranged on the other end of the left support plate 6.11 for supplying sheet under the X-axis moving platform, and the left sensor 6.24 for supplying sheet and the right sensor 6.25 for supplying sheet are in the same straight line parallel to the bottom plane of the frame 10, an X-axis baffle 6.26 for supplying sheet is arranged between the left sensor 6.24 for supplying sheet and the right sensor 6.25 for supplying sheet, one end of the X-axis baffle 6.26 for supplying sheet is fixed at the bottom of the X-axis moving platform, when the X-axis moving platform moves along the X-axis, the X-axis baffle 6.26 for supplying sheet moves along with the X-axis, when the X-axis baffle 6.26 moves to the left sensor 6.24/right sensor 6.25 for supplying sheet, the left sensor 6.24/25 for supplying sheet sends out signal to the outside sensor, the external control unit receives the signal and sends an action signal to the X-axis drive motor 6.21 for the X-axis drive motor 6.21 to make corresponding action, so that the X-axis moving platform stops/moves right/moves left to reach a corresponding position;
a Z-direction moving part which is provided with a Z-axis linear sliding table and a jacking unit, wherein the jacking unit is provided with a support arm 6.33 for supporting a Z shaft of the wafer;
the Z-axis linear sliding table comprises a sheet supply Z-axis sliding rail 6.31 and a sheet supply Z-axis sliding table 6.32;
a sheet supply Z-axis slide rail 6.31 is arranged in the middle of the inner side surface of the left wall of the X-axis moving platform, a sheet supply Z-axis sliding table 6.32 is arranged on the sheet supply Z-axis slide rail 6.31, and the sheet supply Z-axis slide rail 6.31 and the sheet supply Z-axis sliding table 6.32 form a moving pair mechanism in the Z-axis direction; a sheet supply Z-axis support arm 6.33 parallel to the bottom surface of the X-axis moving platform is arranged on the sheet supply Z-axis sliding table 6.32, a left lifting rod 6.34 and a right lifting rod 6.35 are vertically arranged on the sheet supply Z-axis support arm 6.33, and the left lifting rod 6.34 and the right lifting rod 6.35 can penetrate out of a slide box lifting hole on the top wall of the X-axis moving platform;
the Z-axis linear sliding table further comprises a sheet supply belt 6.36, a sheet supply Z-axis driving motor 6.37 and a sheet supply belt tensioning unit, a fixed plate is arranged on the sheet supply Z-axis sliding table 6.32 between the sheet supply Z-axis sliding table 6.32 and the front wall of the X-axis moving platform, the vertically arranged sheet supply belt 6.36 is fixed on the fixed plate, the lower end of the sheet supply belt 6.36 is sleeved on a rotating shaft of the sheet supply Z-axis driving motor 6.37, the other end of the sheet supply belt 6.36 is sleeved on the sheet supply belt tensioning unit, the sheet supply Z-axis driving motor 6.37 is fixed on a bottom plate of the X-axis moving platform, and the sheet supply Z-axis driving motor 6.32 fixed on the sheet supply belt 6.36 is driven to move along the Z-axis direction through the rotation of the sheet supply Z-axis driving motor 6.37, so that the sheet supply Z-axis sliding table 6.32 has the freedom degree of movement along the Z-axis direction;
the second limiting unit is provided with a lower film supply sensor 6.38, a film supply Z-axis baffle 6.39 and a film supply Z-axis baffle 6.310;
a film supply Z-axis stop block 6.310 is fixed on the inner side of the left side wall of the X-axis moving platform at the bottom end of the lower part of the film supply Z-axis slide rail 6.31, the stroke of a film supply Z-axis sliding table 6.32 is limited, and the film supply Z-axis sliding table 6.32 is prevented from slipping; a film supply Z-axis baffle 6.39 is fixed on the left side surface of a film supply Z-axis support arm 6.33;
a film supply lower sensor 6.38 is fixed on the inner side of the left side wall of the X-axis moving platform on the left side of the film supply Z-axis stop block 6.310, and a film supply Z-axis support arm 6.33 is detected whether to be in place or not through a film supply Z-axis stop 6.39;
a film supply belt tensioning unit having a film supply driven wheel 6.311, a film supply supporting shaft 6.312, a film supply positioning block 6.313, a film supply fixing block 6.314 and a film supply positioning spring 6.315;
a U-shaped groove is formed in the top of the left side wall of the X-axis moving platform;
a groove is formed in the outer side of the left side wall of the X-axis moving platform, the groove is provided with an upper section groove and a lower section groove, and the lower part of the upper section groove is communicated with the upper part of the lower section groove;
the U-shaped groove is positioned in the upper section groove, and two oblong holes are formed in the middle of the upper section groove and on two sides of the U-shaped groove;
a film supply driven wheel 6.311 is fixed at one end of a film supply supporting shaft 6.312, a film supply supporting shaft 6.312 is arranged in a U-shaped groove in a penetrating way, the other end of the film supply supporting shaft 6.312 is fixedly connected with a film supply positioning block 6.313, a film supply positioning block 6.313 is fixed in an upper section groove through bolts arranged in two long circular holes in a penetrating way, a film supply fixing block 6.314 is fixed in a lower section groove, and a film supply positioning spring 6.315 is arranged between a film supply fixing block 6.314 and the film supply positioning block 6.313 to provide jacking force;
when the film supply belt 6.36 needs to be adjusted, the bolt for fixing the film supply positioning block 6.313 is loosened, the film supply positioning block 6.313 is lifted under the action of the jacking force of the film supply positioning spring 6.315, the film supply belt 6.36 is automatically tensioned, and finally the bolt for fixing the film supply positioning block 6.313 is screwed, so that the adjusting mode of the film supply belt 6.36 is simple and the operation is convenient;
a placing section having two lift-up sheets 6.316 and a slide cassette 6.317; the jacking piece 6.316 is used for jacking the glass slide, is used for increasing the contact area with the glass slide and prevents the glass slide from falling laterally in the jacking process;
and, there are guide slots above the roof of the moving platform of the X-axis, the guide slot is disposed horizontally and extends to the position of lift hole of the slide box from the opening on the right side of roof of the moving platform of the X-axis all the way, used for limiting the slide box 6.317;
a slide cassette 6.317 having a positioning magnet 6.318, a slide placement cavity for placing slides, and a cover slip placement cavity for placing covers, wherein slide cassette lifting holes are provided in the slide placement cavity, which is provided at the rear of the slide placement cavity;
the glass box 6.317 is inserted into the guide groove from the opening on the right side of the top wall of the X-axis moving platform, and the two jacking sheets 6.316 are fixedly connected with the left jacking rod 6.34 and the right jacking rod 6.35 and move together in the Z-axis direction in the glass box 6.317, so that the purpose of jacking the glass slide is achieved; the positioning magnet 6.318 is arranged at the bottom of the cover glass placing cavity and is attracted with the magnet arranged below the top wall of the X-axis moving platform, so that the positioning accuracy of the glass box 6.317 in the guide groove is ensured, and the stability of the glass box 6.317 in the working process is ensured;
a left film supply sensor 6.24, a right film supply sensor 6.25 and a lower film supply sensor 6.38 in the film supply unit 5.6 are all photoelectric sensors of ohm dragon brand with the model of EE-SX 6.951-W6.1M and are used for detecting whether the film supply unit is in place or not;
the control unit of the sheet supply unit 5 is provided outside;
the sheet supply unit 5 has an automatic reset function, and can avoid mechanism failure caused by misoperation; the reset function has left reset, right reset and lower reset, and the left reset and the right reset can be triggered and automatically triggered by an external control unit.
The sheet supply unit 5 has two states: working state and slide replacement state.
The sheet supply unit 5 is in an operating state at the time of left-side reset and in a slide replacement state at the time of right-side reset.
And when the X-axis block 6.26 moves to a specified position, the X-axis block 6.26 is detected by the X-axis block 6.24, the left sensor 6.24 is in a trigger state, the left sensor 6.24 sends a signal to the control unit, the control unit receives the signal and sends an action signal to the X-axis block 6.21, and the X-axis block 6.21 is braked to complete left reset. And when the device enters a working state, normal work can be carried out.
If the X-axis moving platform is manually pulled out to the right at this time, the film supply left sensor 6.24 does not detect the film supply X-axis blocking piece 6.26, the state of the film supply left sensor 6.24 changes, the control unit receives the signal and sends an action signal to the film supply X-axis driving motor 6.21, and the film supply X-axis driving motor 6.21 acts to perform left reset.
And resetting right, wherein the control unit sends an action signal to the X-axis driving motor 6.21 for the X-axis driving motor 6.21 to act, the X-axis moving platform and the X-axis blocking piece 6.26 fixed at the bottom of the X-axis moving platform move rightwards under the action of the X-axis driving motor 6.21 for the X-axis, when the X-axis blocking piece 6.26 for the X-axis moves to a specified position, the X-axis blocking piece 6.26 for the X-axis is detected by the right sensor 6.25 for the X-axis, the right sensor 6.25 for the right sensor is in a trigger state, the right sensor 6.25 for the right sensor sends a signal to the control unit, the control unit receives the signal and sends an action signal to the X-axis driving motor 6.21 for the X-axis driving motor 6.21 to brake, and the right resetting is completed.
Then, the control unit sends an action signal to the sheet feeding Z-axis driving motor 6.37, the sheet feeding Z-axis driving motor 6.37 acts, the sheet feeding Z-axis supporting arm 6.33 and the sheet feeding Z-axis blocking piece 6.39 fixed on the sheet feeding Z-axis supporting arm 6.33 move downwards under the action of the sheet feeding Z-axis driving motor 6.37, and the jacking piece 6.316 descends to a specified position along with the movement, so that the movement of the glass sheet box 6.317 along the guide groove is not influenced; when the Z-axis sheet blocking piece 6.39 is moved to the designated position, the Z-axis sheet blocking piece 6.39 is detected by the sheet feeding sensor 6.38, the sheet feeding sensor 6.38 is in a trigger state, the sheet feeding sensor 6.38 sends a signal to the control unit, the control unit receives the signal and sends an action signal to the Z-axis sheet driving motor 6.37, the Z-axis sheet driving motor 6.37 is braked, and the lower reset is completed. The slide replacement is performed by entering the slide replacement state, withdrawing the slide cassette 6.317 along the guide slot and removing it, and inserting a new slide cassette 6.317 loaded with slides along the guide slot to quickly complete the slide replacement.
If the X-axis moving platform is manually pushed into the left at the moment, the film supply right sensor 6.25 does not detect the film supply X-axis blocking piece 6.26, the state of the film supply right sensor 6.25 is changed, the control unit receives a signal and sends an action signal to the film supply X-axis driving motor 6.21, and the film supply X-axis driving motor 6.21 acts to perform left resetting.
Operating state of the sheet supply unit 5: the control unit sends an action signal to the slide feeding Z-axis driving motor 6.37, the slide feeding Z-axis driving motor 6.37 acts, the slide feeding Z-axis supporting arm 6.33 moves upwards along the Z axis, the jacking piece 6.316 is lifted by the thickness of one slide each time, the position for sucking the slide each time is ensured to be at the same height,
the working process of the utility model is as follows:
step 1, switching on a power supply, opening a gas circuit unit to enable the pressure to reach a certain negative pressure value, and keeping the pressure; a new slide cassette 6.317 containing slides is inserted along the guide channel.
And 2, resetting. The control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the X-axis induction sheet 27 to move to the X-axis sensor 18, and the sheet suction mechanism 3 completes X-axis resetting; the Z-axis sensing piece 32 is moved to the Z-axis sensor 29, so that the piece sucking mechanism 3 completes Z-axis reset; the sheet supply unit 5 is left reset to be brought into an operating state.
And 3, debugging and determining the control parameters. Parameters such as the height of the slide glass released by the slide sucking mechanism 3, the height of the slide sucking mechanism 3 when the cover glass is in contact with the slide glass and the like, and the height of the cover glass and the slide pressing and sucking mechanism 3 which needs to be lowered are determined through debugging; the sheet supply unit 5 lifts the slide glass up by a height of one slide thickness.
And 4, sucking the glass slide. The control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, and the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the sheet absorbing mechanism 3 to complete X-axis reset and Z-axis reset; then, the sheet sucking mechanism 3 is moved to the position above the glass slide by the action of the X-axis driving motor 12, an action signal is sent to the valve 47 by the control unit, and the valve 47 acts; the Z-axis driving motor 22 acts to enable the sheet sucking mechanism 3 to descend to detect the glass slide through pressure change, when the sheet sucking mechanism 3 descends to the pressure change of the second suction head 34, the second suction head 34 sucks the glass slide, the sheet sucking mechanism 3 continues to descend, the first suction head 33 sucks the glass slide, and the glass slide is sucked; finally, the control unit sends an action signal to the Z-axis driving motor 22, so that the sheet sucking mechanism 3 completes Z-axis reset.
And 5, placing the glass slide. The control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, and the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the suction mechanism 3 to move to the height of releasing the glass slide; then, an action signal is sent to the valve 47 through the control unit, the valve 47 is actuated, the first suction head 33 and the second suction head 34 are closed simultaneously, and the slide glass is released to the slide making platform 55; finally, the control unit sends an action signal to the Z-axis driving motor 22 to enable the sheet suction mechanism 3 to complete Z-axis reset; the moving slide is completed.
And 6, loading the sample by an external sample loading device.
Step 7, sucking the cover glass. The control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, and the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the sheet sucking mechanism 3 to move above the cover glass; then, an action signal is sent to the valve 47 through the control unit, the valve 47 is actuated, and the first suction head 33 and the second suction head 34 are opened; sending an action signal to a Z-axis driving motor 22 through a control unit, enabling the Z-axis driving motor 22 to act, enabling the sheet sucking mechanism 3 to detect the cover glass through pressure change, when the sheet sucking mechanism 3 descends to a second suction head 34, enabling the second suction head 34 to suck the cover glass, enabling the sheet sucking mechanism 3 to continuously descend, and enabling a first suction head 33 to suck the cover glass; finally, the control unit sends an action signal to the Z-axis driving motor 22, so that the sheet sucking mechanism 3 completes Z-axis reset.
And 8, covering a cover glass. The control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, and the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the sheet sucking mechanism 3 to move to the height when the cover glass is in contact with the glass slide; then, an action signal is sent to the valve 47 through the control unit, the valve 47 is actuated, and the second suction head 34 is closed; then, sending an action signal to a Z-axis driving motor 22 through a control unit, enabling the Z-axis driving motor 22 to act, enabling the sheet sucking mechanism 3 to continuously descend for a certain height at a certain speed, enabling the cover glass to be in complete contact with the glass slide, and flattening one end of the cover glass through a second suction head 34 and flattening the other end of the cover glass through a first suction head 33 in the descending process of the sheet sucking mechanism 3; then, sending an action signal to a valve 47 through a control unit, wherein the valve 47 acts, the first suction head 33 is closed, and the cover glass is released to finish the cover glass covering; finally, the control unit sends action signals to the X-axis driving motor 12 and the Z-axis driving motor 22, and the X-axis driving motor 12 and the Z-axis driving motor 22 act to enable the sheet suction mechanism 3 to complete X-axis reset and Z-axis reset.
Step 9, the slide glass is jacked up by the height of the thickness of the slide glass by the slide supply unit 5; and repeating the steps 4-8, and performing the next round of tabletting.
The utility model has the advantages that the mode of manually covering the glass slide is simulated in the process of covering the glass slide, so that the sample dripped on the glass slide is more uniform, the generation of bubbles is reduced, and the slide preparation effect is better; the first suction head 33 and the second suction head 34 with high elasticity are adopted, so that the glass slide and the cover glass can not be damaged while being sucked; the automatic sheet making machine has a reset function, can reduce the shutdown maintenance frequency, and improves the sheet making efficiency; can be used for automatically preparing viscous samples; the utility model has simple structure and convenient operation, and can reduce the pollution caused by human intervention.

Claims (11)

1. An automatic film making device is characterized by comprising a rack, wherein a film taking unit, a film supplying unit and a film making unit are arranged in the rack;
the slide supplying unit is used for bearing the glass slide and the cover glass, the sucking mechanism is used for sucking and placing the glass slide and the cover glass, and the taking unit is used for transferring the glass slide and the cover glass from the slide supplying unit to the slide preparing unit.
2. The automatic sheet making apparatus according to claim 1, wherein said sheet taking unit has an X-axis moving mechanism, a Z-axis moving mechanism, and a sheet sucking mechanism;
the X-axis movement mechanism and the Z-axis movement mechanism are used for completing the transfer of the slide glass and the cover glass from the film supply unit to the film production unit, and the film suction mechanism is used for sucking the slide glass and the cover glass.
3. The automatic sheet-making device according to claim 2, wherein the X-axis movement mechanism is an X-axis linear slide table, and an X-axis base of the X-axis linear slide table is provided on the rack;
the Z-axis movement mechanism is a Z-axis linear sliding table, and a Z-axis base of the Z-axis linear sliding table is connected with an X-axis sliding table of the X-axis linear sliding table.
4. The automatic tableting apparatus of claim 3, wherein the tablet suction mechanism is comprised of a tablet suction base, a first suction head and a second suction head;
the suction piece base is arranged on a Z-axis sliding table of the Z-axis linear sliding table, suction ports of the first suction head and the second suction head are downward, and the suction ports are arranged on the suction piece base at intervals.
5. The automatic tableting apparatus of claim 4, wherein the suction port of the first suction head is higher than the suction port of the second suction head.
6. An automatic tableting apparatus as claimed in claim 4 or 5, further comprising
The gas circuit unit is provided with a vacuum pump, a gas storage tank and a transmission part;
the vacuum pump and the air storage tank are respectively arranged in the rack, an air outlet of the vacuum pump is communicated with an air inlet of the air storage tank through a pipeline, an air outlet of the air storage tank is communicated with a multi-way joint, and a first air outlet of the multi-way joint is communicated with an air inlet of the first suction head through a first pipeline; a second air outlet of the multi-way joint is communicated with an air inlet of the second suction head through a second pipeline; a first valve and a first filter are arranged on the first pipeline in a communication way; and a second valve and a second filter are communicated with the second pipeline.
7. The automated tableting apparatus of claim 6, further comprising
A pressure detection unit having a first pressure sensor, a second pressure sensor, a third pressure sensor, a first three-way joint, and a second three-way joint;
the first three-way joint is communicated with the first pipeline, and a second air outlet of the first three-way joint is communicated with the first pressure sensor through a first detection pipeline; the second three-way joint is communicated with the second pipeline, and a second air outlet of the second three-way joint is communicated with the second pressure sensor through a second detection pipeline; and a third air outlet of the multi-way joint is communicated with the third pressure sensor through a third detection pipeline.
8. An automatic sheet making device according to claim 1, wherein said sheet making unit is a support frame provided in a rack, and a sheet making platform for placing a slide and a cover glass by said sheet taking unit is provided on top of said support frame.
9. The automatic sheet making apparatus according to claim 1, wherein said sheet supply unit has
The film supply left supporting plate and the film supply right supporting plate are arranged in the rack, and are arranged at the bottom of the rack at intervals;
the X-axis moving platform is of a frame structure consisting of a bottom plate, a left wall, a right wall and a top wall, and the left wall and the right wall are respectively connected with the film supply left supporting plate and the film supply right supporting plate in a sliding mode through sliding units;
the film supply X-axis driving motor is arranged at the bottom of the rack between the film supply left supporting plate and the film supply right supporting plate, a motor shaft of the film supply X-axis driving motor is in driving connection with the friction wheel, and the upper surface of the friction wheel is in contact with the lower surface of the bottom plate;
the Z-direction moving part is provided with a Z-axis linear sliding table and a jacking unit, the Z-axis linear sliding table is arranged on the left wall of the X-axis moving platform, and the jacking unit is connected with a sliding table on a Z-axis linear sliding table belt;
wherein the top wall is provided with a slide box lifting hole; the jacking unit includes with the support arm of supplying piece Z axle that the slip table is connected supply piece Z axle support arm go up the interval and be provided with left lifting rod and right lifting rod, left side lifting rod and right lifting rod are located slide box lifting hole below position department left side lifting rod and right lifting rod top are provided with the jacking piece respectively.
10. The automatic sheet making apparatus according to claim 9, wherein said slide unit comprises a left slider and a right slider fixedly provided on opposite surfaces of the left support plate and the right support plate, respectively, and a left slider and a right slider fixedly provided on outer sides of said left wall and said right wall, respectively, said left slider and said left slider constituting a slide mechanism, and said right slider constituting a slide mechanism.
11. The automated sheet manufacturing apparatus of claim 10, wherein a guide slot is provided in said top wall, said guide slot extending to a location of a lift aperture of said cassette; be provided with the slide box on the slide box lifting hole the slide box has the slide and places the chamber and the chamber is placed to the cover slip, the slide is placed the chamber and is used for placing the slide, the cover slip is placed the chamber and is used for placing the cover slip, slide box lifting hole sets up and places the chamber at the slide.
CN202123247010.XU 2021-12-22 2021-12-22 Automatic film making device Active CN216695779U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123247010.XU CN216695779U (en) 2021-12-22 2021-12-22 Automatic film making device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123247010.XU CN216695779U (en) 2021-12-22 2021-12-22 Automatic film making device

Publications (1)

Publication Number Publication Date
CN216695779U true CN216695779U (en) 2022-06-07

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123247010.XU Active CN216695779U (en) 2021-12-22 2021-12-22 Automatic film making device

Country Status (1)

Country Link
CN (1) CN216695779U (en)

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