CN216686188U - Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS - Google Patents

Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS Download PDF

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Publication number
CN216686188U
CN216686188U CN202220200130.XU CN202220200130U CN216686188U CN 216686188 U CN216686188 U CN 216686188U CN 202220200130 U CN202220200130 U CN 202220200130U CN 216686188 U CN216686188 U CN 216686188U
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mems
transmission belt
belt
base
fixed mounting
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刘梦晨
时磊
苗佳钰
张怀唐
陆爽
李娜
梁婧
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Abstract

The utility model relates to the technical field of conveyors, in particular to a mining belt type self-adaptive flange telescopic folding conveyor based on an MEMS (micro-electromechanical system), which comprises a base, wherein a first rotating piece is fixedly arranged on the top surface of one end of the base, a third rotating piece is fixedly arranged on the top surface of the other end of the base, a lower supporting frame is rotatably arranged on the top of the first rotating piece, and two first electric hydraulic rods are rotatably arranged on the top of the third rotating piece. According to the utility model, the inclination angle adjustment of the transmission belt is realized by controlling the length of the first electric hydraulic rod, the transmission belt is convenient to adapt to transportation at different heights, the storage can be shortened when the transmission belt is not used, the pressure of the transmission belt is monitored in real time by the pressure sensor on the adjusting roller when the adjustment of the first electric hydraulic rod is changed, so that whether the transmission belt is in rolling connection with the adjusting roller or not is judged, the connection force can be controlled by adjusting the second electric hydraulic rod, the adjustment is convenient and fast, and the transmission belt is suitable for various complex environments.

Description

Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS
Technical Field
The utility model relates to the technical field of conveyors, in particular to a mining belt type self-adaptive flange telescopic folding conveyor based on an MEMS.
Background
The belt conveyor has many advantages in use, such as long transportation distance, high loading capacity, strong adaptability and the like, and is widely applied in many industries. In coal production, a belt conveyor is a very major equipment device. The mining belt conveyor comprises four main components, namely a bearing part, a conveying part, an unloading part and a driving part. The basic working principle is that under the action of the driving force of the motor, the conveying belt rotates endlessly and circularly to convey coal mine materials from one place to another. Compared with the common transport tool, the transport equipment has high efficiency and low cost, and can obviously improve the economic benefit of transportation.
The existing conveyor is used in coal mine production, the coal mine quantity needing to be carried every day is relatively large, the whole transport distance is very long, overload and long-time operation of the mining belt conveyor are caused in daily work, the coal mine production environment is severe, the daily maintenance force of mechanical equipment is not enough, the problem that the belt conveyor frequently breaks down in the working process is caused, the most common problem is slipping and deviation, once similar failure occurs, the production efficiency of the equipment is influenced for a small time, and coal mine production safety accidents can be caused seriously.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a mining belt type self-adaptive flange telescopic folding conveyor based on MEMS (micro-electromechanical systems) to solve the problems in the background technology. In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a scalable folding conveyer of mining belt self-adaptation flange based on MEMS, includes the base, the one end top surface fixed mounting of base has first rotation piece, the remaining one end top surface fixed mounting of base has the third to rotate, the top of first rotation piece is rotated and is installed the under bracing frame, the top that the third rotated the piece is rotated and is installed two first electronic hydraulic stem, two the common fixed mounting of flexible end terminal surface of first electronic hydraulic stem has the second to rotate the piece, the top that the second rotated the piece is rotated and is installed upper bracket, the last live-rollers of installing of rotating of under bracing frame, the live-rollers is installed in the last rotation of upper bracket, the live-rollers is installed in the last roll connection of live-rollers and last live-rollers, roll connection has transmission belt.
Preferably, a side supporting frame is fixedly installed between the lower supporting frame and the upper supporting frame, a plurality of auxiliary rollers are rotatably installed on the side supporting frame, and the transmission belt is in rolling connection with the plurality of auxiliary rollers.
Preferably, the middle part of the top surface of the base is vertically and fixedly provided with two second electric hydraulic rods, the end faces of the top telescopic ends of the two second electric hydraulic rods are jointly and fixedly provided with an adjusting frame, and the adjusting frame is rotatably provided with an adjusting roller.
Preferably, the adjusting roller is connected with the transmission belt in a rolling mode, and a plurality of pressure sensors are embedded in the outer surface of the adjusting roller at equal intervals.
Preferably, the motor is installed in the curb plate embedding of upper bracket, the fixed second sprocket that has cup jointed of output of motor, the axis of rotation that goes up the transmission roller runs through the curb plate of upper bracket and fixed cup joints by first sprocket, the chain is installed in the area transmission between first sprocket and the second sprocket.
Preferably, the bottom surface of the base is fixedly provided with a plurality of supporting legs, and the bottom surfaces of the supporting legs are fixedly provided with non-slip mats.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the height of the upper support frame is changed by controlling the length of the first electric hydraulic rod, so that the inclination angle of the transmission belt is adjusted, the transmission belt is convenient to adapt to transportation at different heights, the motor is started, the second chain wheel drives the first chain wheel to rotate through the motor, so that the upper transmission roller drives the transmission belt to move, and the storage can be shortened when the transmission belt is not used.
According to the utility model, the pressure sensor on the adjusting roller monitors and transmits the pressure of the belt in real time when the first electric hydraulic rod is adjusted and changed, so that whether the transmission belt is in rolling connection with the adjusting roller is judged, the connection force can be controlled by adjusting the second electric hydraulic rod, the adjustment is convenient, the device can adapt to various complex environments, the improvement can be carried out according to the existing device, the improvement is convenient, the deviation prevention effect is better, and the device can automatically adapt to the transmission belt to adjust the force.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 1A;
fig. 4 is a schematic view of the enlarged structure of the portion B in fig. 1 according to the present invention.
In the figure: 1. a base; 2. supporting legs; 3. a non-slip mat; 4. a first rotating member; 5. a lower support frame; 6. a lower driving roller; 7. a transfer belt; 8. an auxiliary roller; 9. a side support frame; 10. a second rotating member; 11. a first electro-hydraulic lever; 12. a third rotating member; 13. a second electro-hydraulic ram; 14. an adjusting bracket; 15. an upper support frame; 16. an upper driving roller; 17. a leveling roller; 18. a first sprocket; 19. a motor; 20. a chain; 21. a second sprocket; 22. a pressure sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a technical solution: the utility model provides a scalable folding conveyer of mining belt self-adaptation flange based on MEMS, which comprises a base 1, the one end top surface fixed mounting of base 1 has first rotation piece 4, the remaining one end top surface fixed mounting of base 1 has the third to rotate piece 12, the top of first rotation piece 4 is rotated and is installed bottom suspension strut 5, the top of third rotation piece 12 is rotated and is installed two first electronic hydraulic stem 11, the common fixed mounting of the flexible end terminal surface of two first electronic hydraulic stem 11 has the second to rotate piece 10, the top that the second rotated piece 10 is rotated and is installed upper bracket 15, rotate on the bottom suspension strut 5 and install bottom drive roller 6, rotate on upper bracket 15 and install transmission roller 16, roll connection has transmission belt 7 on bottom drive roller 6 and the last transmission roller 16.
In this embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, a side support frame 9 is fixedly installed between the lower support frame 5 and the upper support frame 15, a plurality of auxiliary rollers 8 are rotatably installed on the side support frame 9, and the transmission belt 7 is in rolling connection with the plurality of auxiliary rollers 8.
In this embodiment, as shown in fig. 1, fig. 2 and fig. 4, two second electric hydraulic rods 13 are vertically and fixedly mounted in the middle of the top surface of the base 1, an adjusting frame 14 is fixedly mounted on the end surfaces of the top telescopic ends of the two second electric hydraulic rods 13 together, and an adjusting roller 17 is rotatably mounted on the adjusting frame 14.
In this embodiment, as shown in fig. 1, 2 and 4, the steering roller 17 is connected to the conveying belt 7 in a rolling manner, and a plurality of pressure sensors 22 are embedded in the outer surface of the steering roller 17 at equal intervals.
In this embodiment, as shown in fig. 1, fig. 2 and fig. 3, a motor 19 is embedded in one side plate of the upper support frame 15, a second sprocket 21 is fixedly sleeved on an output end of the motor 19, a rotating shaft of the upper driving roller 16 penetrates through one side plate of the upper support frame 15 and is fixedly sleeved by the first sprocket 18, and a chain 20 is installed between the first sprocket 18 and the second sprocket 21 in a belt driving manner.
In this embodiment, as shown in fig. 1 and 2, the bottom end surface of the base 1 is fixedly provided with a plurality of supporting legs 2, and the bottom end surfaces of the plurality of supporting legs 2 are fixedly provided with the non-slip mat 3.
The use method and the advantages of the utility model are as follows: when the mining belt type self-adaptive flange telescopic folding conveyor based on the MEMS is used, the working process is as follows:
as shown in fig. 1, fig. 2, fig. 3 and fig. 4, electrical components appearing in the present invention are all externally connected with a power supply and controlled by an intelligent control system based on MEMS, and include an intelligent monitoring system and a belt conveyor system, the belt conveyor system is mainly configured by a control layer, a sensing execution layer, a monitoring information layer, and a network transmission layer, the ground layer of the control system is the monitoring information layer, the network transmission layer is the downhole part, the sensing execution layer mainly functions to collect relevant data and execution commands of the conveyor, and the execution function and the collection function are realized by sensor devices on the belt conveyor, such as a load sensing device, a speed sensing device, a temperature sensing device, and the like.
The sensors indicate real-time and dynamic detection and transmission of the running state of the belt conveyor and related parameter data, and once an emergency condition or a deviation problem of the rubber belt is found, the emergency stop switch can fall down immediately, and the belt conveyor can be locked emergently. The ground control system mainly comprises a server, monitoring software, a monitoring host, a standby machine and the like, software used by an upper computer is SCADA software, the software comprises a client side and a server, the server can process and collect data of corresponding monitoring points in time, the client side can acquire data by utilizing the communication function of the server layer to realize man-machine interaction, the state of a sensor is monitored in real time, and the delay time parameter of starting and stopping the belt conveyor can be set.
The client layer is provided with a high-definition camera device which can monitor the underground operation state in real time, and the system software can share and call related data and historical data in real time and dynamically present the running state of each device in real time. The underground control system mainly comprises IP broadcasting, a temperature sensor, a PLC control box, a deviation switch, a coal piling sensor, a speed protection device, a speed sensor, a locking switch, a load device, a smoke sensor and the like.
The core of the control layer is a PLC system, and the PLC system can upload equipment operation information and conveyor control information in time and execute control instructions in time. Under the general condition, the machine heads of the belt conveyors are respectively provided with a control box to effectively control access equipment and process related information, and then, the intelligent control function of the belt conveyors is realized by utilizing an advanced PLC system to monitor the running state of the belt conveyors in real time. The network transmission layer is an industrial ring network formed by ground and underground ring network switches, the transmission layer forms a closed ring, the transmission of underground and aboveground information data and the issuing of instructions can be realized by utilizing the ring network, and the monitoring layer is mainly used for uniformly scheduling, controlling and monitoring system equipment in real time.
When the device is used, the height of the upper support frame 15 is changed by controlling the length of the first electro-hydraulic rod 11, so that the inclination angle of the transmission belt 7 is adjusted, the device is convenient to adapt to transportation with different heights, the motor 19 is started, the second chain wheel 21 drives the first chain wheel 18 to rotate through the motor 19, so that the upper transmission roller 16 drives the transmission belt 7 to move, the device can shorten and store when not used, the pressure sensor 22 on the adjusting roller 17 monitors the pressure of the transmission belt 7 in real time when the first electro-hydraulic rod 11 is adjusted and changed, whether the transmission belt 7 is in rolling connection with the adjusting roller 17 is judged, the connection strength can be controlled by adjusting the second electro-hydraulic rod 13, the adjustment is convenient and fast, the device can adapt to various complex environments, the improvement can be carried out according to the existing device, the improvement is convenient and fast, and the device has a better anti-deviation effect by controlling the length of the second electro-hydraulic rod 13, can automatically adapt to the transmission belt 7 to adjust the force.
The present invention relates to circuits, electronic components and control modules all of which are well within the skill of those in the art and, needless to say, the present invention is not directed to software and process improvements.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a mining belt self-adaptation flange scalable folding conveyer based on MEMS, includes base (1), its characterized in that: the utility model discloses a hydraulic drive device, including base (1), first rotation piece (4) of one end top surface fixed mounting of base (1), the rest one end top surface fixed mounting of base (1) has the third to rotate piece (12), the top of first rotation piece (4) is rotated and is installed bottom suspension strut (5), the top that the third rotated piece (12) is rotated and is installed two first electronic hydraulic stem (11), two the common fixed mounting of the flexible end terminal surface of first electronic hydraulic stem (11) has the second to rotate piece (10), the top that the second rotated piece (10) is rotated and is installed top support frame (15), rotate on bottom suspension strut (5) and install down driving roller (6), rotate on top support frame (15) and install up driving roller (16), roll connection has transmission belt (7) down on driving roller (6) and last driving roller (16).
2. The MEMS-based mining belt-type adaptive flange telescopic folding conveyor according to claim 1, characterized in that: fixed mounting has collateral branch support frame (9) between lower carriage (5) and upper bracket (15), rotate on collateral branch support frame (9) and install a plurality of auxiliary roller (8), transmission belt (7) and a plurality of auxiliary roller (8) roll connection.
3. The MEMS-based mining belt-type adaptive flange telescopic folding conveyor according to claim 1, characterized in that: the top surface middle part of base (1) is perpendicular fixed mounting to have two electronic hydraulic stem of second (13), two the common fixed mounting in top flexible end terminal surface of electronic hydraulic stem of second (13) has alignment jig (14), rotate on alignment jig (14) and install adjusting roller (17).
4. The MEMS-based mining belt-type adaptive flange telescopic folding conveyor according to claim 3, characterized in that: adjusting roller (17) and transmission belt (7) roll connection, a plurality of pressure sensor (22) are installed to the surface equidistance embedding of adjusting roller (17).
5. The MEMS-based mining belt-type adaptive flange telescopic folding conveyor according to claim 1, characterized in that: motor (19) are installed in the curb plate embedding of upper bracket (15), the fixed cover of output of motor (19) has connect second sprocket (21), first sprocket (18) have been cup jointed to the axis of rotation that goes up transmission roller (16) runs through the curb plate of upper bracket (15) fixed, take the transmission to install chain (20) between first sprocket (18) and second sprocket (21).
6. The MEMS-based mining belt-type adaptive flange telescopic folding conveyor according to claim 1, characterized in that: the bottom surface fixed mounting of base (1) has a plurality of supporting leg (2), a plurality of the equal fixed mounting in bottom surface of supporting leg (2) has slipmat (3).
CN202220200130.XU 2022-01-25 2022-01-25 Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS Active CN216686188U (en)

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Application Number Priority Date Filing Date Title
CN202220200130.XU CN216686188U (en) 2022-01-25 2022-01-25 Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220200130.XU CN216686188U (en) 2022-01-25 2022-01-25 Mining belt type self-adaptive flange telescopic folding conveyor based on MEMS

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CN216686188U true CN216686188U (en) 2022-06-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115818119A (en) * 2022-11-25 2023-03-21 上海科大重工集团有限公司 But automatically regulated belt conveyor turns over belting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115818119A (en) * 2022-11-25 2023-03-21 上海科大重工集团有限公司 But automatically regulated belt conveyor turns over belting

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