CN216683128U - Injection mold with PVD coating - Google Patents
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- CN216683128U CN216683128U CN202123314146.8U CN202123314146U CN216683128U CN 216683128 U CN216683128 U CN 216683128U CN 202123314146 U CN202123314146 U CN 202123314146U CN 216683128 U CN216683128 U CN 216683128U
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- 238000002347 injection Methods 0.000 title claims abstract description 31
- 239000007924 injection Substances 0.000 title claims abstract description 31
- 239000011248 coating agent Substances 0.000 title claims abstract description 20
- 238000000576 coating method Methods 0.000 title claims abstract description 20
- 238000001746 injection moulding Methods 0.000 claims abstract description 38
- 238000004080 punching Methods 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000013016 damping Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000009827 uniform distribution Methods 0.000 abstract 1
- 230000035939 shock Effects 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本实用新型涉及注塑模具技术领域,尤其涉及一种具有PVD涂层的注塑模具。The utility model relates to the technical field of injection moulds, in particular to an injection mould with PVD coating.
背景技术Background technique
注塑成型又称注塑模具成型,它是一种注射兼模塑的成型方法,注塑成型方法的优点是生产速度快、效率高,操作可实现自动化,花色品种多,形状可以由简到繁,尺寸可以由大到小,而且制品尺寸精确,产品易更新换代,能成形状复杂的制件,注塑成型适用于大量生产与形状复杂产品等成型加工领域。Injection molding, also known as injection molding, is a molding method of injection and molding. The advantages of injection molding are fast production speed, high efficiency, automatic operation, many varieties of colors, shapes from simple to complex, size It can be from large to small, and the size of the product is accurate, the product is easy to replace, and it can be formed into parts with complex shapes. Injection molding is suitable for mass production and complex shape products.
现有的具有PVD涂层的注塑模具在使用过程中,容易因为注入原料分布不均匀,容易造成产品因为质地分布不均,产生的品质参差不齐,因而导致产品质量无法稳定提升等问题,因此,本实用新型提出一种具有PVD涂层的注塑模具以解决现有技术中存在的问题。In the process of using the existing injection mold with PVD coating, it is easy to cause uneven distribution of injected raw materials, and it is easy to cause uneven distribution of products due to uneven texture, resulting in uneven product quality, which leads to problems such as the inability to stably improve product quality. , The utility model proposes an injection mold with PVD coating to solve the problems existing in the prior art.
实用新型内容Utility model content
针对上述问题,本实用新型提出一种具有PVD涂层的注塑模具,该具有PVD涂层的注塑模具主要是利用两组对称分布的注塑机构,利用匀速的注入速率将原料注入模具槽之中,配合上均匀施力的冲压步骤,将产品进行冲压制成,使得产品原料在添加的过程中,具备稳定的流速,从而实现了使得原料均匀的分布在模具的每个位置,达到使得产品质地均等的作用,与现有技术相比,不会造成注入模具产品的质量参差不齐的问题,保证了产品的质量。In view of the above problems, the utility model proposes an injection mold with PVD coating. The injection mold with PVD coating mainly utilizes two sets of symmetrically distributed injection molding mechanisms to inject raw materials into the mold groove with a uniform injection rate. With the stamping step of uniform force, the product is made by stamping, so that the raw material of the product has a stable flow rate during the process of adding, so that the raw material is evenly distributed in each position of the mold, and the texture of the product is equal. Compared with the prior art, it will not cause the problem of uneven quality of injection mold products, and ensure the quality of products.
为实现本实用新型的目的,本实用新型通过以下技术方案实现:一种具有PVD涂层的注塑模具,包括支撑垫和注塑组件,所述支撑垫的顶面支撑有减震脱模组,且减震脱模组的顶侧设置有模具组件,所述支撑垫的四周上方设置有冲压机构,且所述冲压机构的两侧上方设置有套接的注塑组件;In order to achieve the purpose of the present utility model, the present utility model is realized through the following technical solutions: an injection mold with PVD coating, comprising a support pad and an injection molding assembly, the top surface of the support pad is supported with a shock-absorbing stripper, and A mold assembly is arranged on the top side of the shock-absorbing and stripping module, a punching mechanism is arranged above the periphery of the support pad, and sleeved injection molding components are arranged above both sides of the punching mechanism;
所述注塑组件包括原料罐、电动机、第二气缸、螺旋杆和注塑孔,所述注塑组件的边侧设置有原料罐,所述注塑组件的顶侧设置有电动机,且所述电动机的下方设置有第二气缸,所述第二气缸的下方设置有螺旋杆,所述注塑组件的底端设置有注塑孔。The injection molding assembly includes a raw material tank, a motor, a second air cylinder, a screw rod and an injection hole, the side of the injection molding assembly is provided with a raw material tank, the top side of the injection molding assembly is provided with a motor, and the lower part of the motor is provided There is a second cylinder, a screw rod is arranged below the second cylinder, and an injection hole is arranged at the bottom end of the injection molding component.
进一步改进于,所述减震脱模组包括限位块、橡胶垫组、第一弹簧、缸垫、第一气缸和圆锥顶,所述限位块的上方设置有橡胶垫组,所述限位块的内边侧设置有第一弹簧,且所述第一弹簧的一侧设置有缸垫,所述缸垫驱动第一气缸伸缩,且所述圆锥顶的顶端具备圆球状构造。A further improvement is that the shock absorption and stripping group includes a limit block, a rubber pad group, a first spring, a cylinder gasket, a first cylinder and a conical top, and a rubber gasket group is arranged above the limit block. A first spring is arranged on the inner side of the position block, and a cylinder gasket is arranged on one side of the first spring, the cylinder gasket drives the first cylinder to expand and contract, and the top end of the cone top has a spherical structure.
进一步改进于,所述模具组件内壁具有PVD涂层,所述模具组件包括侧板、防溢边条、纹路齿和薄片,所述侧板的上边缘设置有防溢边条,所述侧板的内侧设置有纹路齿。A further improvement is that the inner wall of the mold assembly has a PVD coating, the mold assembly includes a side plate, an overflow-proof edge, a textured tooth and a sheet, and the upper edge of the side plate is provided with an overflow-proof edge, and the side plate The inner side is provided with textured teeth.
进一步改进于,所述薄片的下方设置有平行分布的多组孔槽。A further improvement is that a plurality of groups of holes and grooves distributed in parallel are arranged under the sheet.
进一步改进于,所述冲压机构包括减震弹簧、顶板、冲压块、连接棒、贴块和液压杆,所述减震弹簧的上方设置有顶板,且是顶板的内侧设置有冲压块,所述冲压块的上方设置有两组螺栓装配的连接棒,且所述液压杆通过贴块传递压力。A further improvement is that the punching mechanism includes a shock-absorbing spring, a top plate, a punching block, a connecting rod, a sticking block and a hydraulic rod, a top plate is arranged above the shock-absorbing spring, and a punching block is arranged on the inner side of the top plate. Two sets of connecting rods assembled by bolts are arranged above the punching block, and the hydraulic rod transmits pressure through the sticking block.
进一步改进于,所述注塑组件呈现分叉状构造,所述螺旋杆呈现螺旋状构造。A further improvement is that the injection molding component has a bifurcated structure, and the screw rod has a helical structure.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
本实用新型主要是利用匀速的注入速率将原料注入具有PVD涂层模具槽之中,配合上均匀施力的冲压步骤,将产品进行冲压制成,使得产品原料在添加的过程中,具备稳定的流速,从而实现了使得原料均匀的分布在模具的每个位置,达到使得产品质地均等的作用,与现有技术相比,不会造成注入模具产品的质量参差不齐的问题,保证了产品的质量。The utility model mainly uses a uniform injection rate to inject raw materials into a mold groove with PVD coating, and cooperates with a stamping step of uniform force to stamp the product, so that the product raw material has a stable quality during the process of adding raw materials. The flow rate can make the raw materials evenly distributed in each position of the mold, so as to achieve the effect of making the product texture equal. quality.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的仰视立体结构示意图;Fig. 2 is a schematic view of the three-dimensional structure of the present utility model;
图3为本实用新型的第一气缸与圆锥顶立体结构示意图;FIG. 3 is a schematic diagram of the three-dimensional structure of the first cylinder and the cone top of the present invention;
图4为本实用新型的模具组件与侧板立体结构示意图,FIG. 4 is a schematic diagram of the three-dimensional structure of the mold assembly and the side plate of the present invention,
图5为本实用新型的注塑组件剖面立体结构示意图。5 is a schematic cross-sectional three-dimensional structure diagram of an injection molding assembly of the present invention.
其中:1、支撑垫;2、减震脱模组;201、限位块;202、橡胶垫组;203、第一弹簧;204、缸垫;205、第一气缸;206、圆锥顶;3、模具组件;301、侧板;302、防溢边条;303、纹路齿;304、薄片;4、冲压机构;401、减震弹簧;402、顶板;403、冲压块;404、连接棒;405、贴块;406、液压杆;5、注塑组件;501、原料罐;502、电动机;503、第二气缸;504、螺旋杆;505、注塑孔。Among them: 1. Support pad; 2. Damping and stripping module; 201, Limit block; 202, Rubber pad group; 203, First spring; 204, Cylinder gasket; 205, First cylinder; 206, Cone top; 3 , mold assembly; 301, side plate; 302, anti-overflow edge strip; 303, textured teeth; 304, sheet; 4, stamping mechanism; 401, shock spring; 402, top plate; 403, stamping block; 404, connecting rod; 405, block; 406, hydraulic rod; 5, injection molding components; 501, raw material tank; 502, electric motor; 503, second cylinder; 504, screw rod; 505, injection hole.
具体实施方式Detailed ways
为了加深对本实用新型的理解,下面将结合实施例对本实用新型做进一步详述,本实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。In order to deepen the understanding of the present utility model, the present utility model will be described in further detail below with reference to the embodiments. The present embodiment is only used to explain the present utility model and does not constitute a limitation on the protection scope of the present utility model.
根据图1、2、3、4、5所示,本实施例提出了一种具有PVD涂层的注塑模具,包括支撑垫1和注塑组件5,支撑垫1的顶面支撑有减震脱模组2,且减震脱模组2的顶侧设置有模具组件3,支撑垫1的四周上方设置有冲压机构4,且冲压机构4的两侧上方设置有套接的注塑组件5;1, 2, 3, 4, and 5, the present embodiment proposes an injection mold with PVD coating, including a
注塑组件5包括原料罐501、电动机502、第二气缸503、螺旋杆504和注塑孔505,注塑组件5的边侧设置有原料罐501,注塑组件5的顶侧设置有电动机502,且电动机502的下方设置有第二气缸503,第二气缸503的下方设置有螺旋杆504,注塑组件5的底端设置有注塑孔505。The
减震脱模组2包括限位块201、橡胶垫组202、第一弹簧203、缸垫204、第一气缸205和圆锥顶206,限位块201的上方设置有橡胶垫组202,限位块201的内边侧设置有第一弹簧203,且第一弹簧203的一侧设置有缸垫204,缸垫204驱动第一气缸205伸缩,且圆锥顶206的顶端具备圆球状构造,在上方设置好限位块201以固定设备的底端,达到防止错位的效果,可在限位块201的上方设置好橡胶垫组202以达到减震的效果,并配合上第一弹簧203达到增加减震的效果,可在第一弹簧203是边侧设置好缸垫204以支撑好第一气缸205,既可以脱模,又可以减震。The damping and stripping module 2 includes a
所述模具组件3内壁具有PVD涂层,模具组件3包括侧板301、防溢边条302、纹路齿303和薄片304,侧板301的上边缘设置有防溢边条302,侧板301的内侧设置有纹路齿303,在模具组件3上方设置好侧板301,并利用安装在侧板301的上方边侧的防溢边条302达到防止注塑剂溢出的效果,可根据用户的需要在侧板301的内侧设置好相应的纹路齿303以达到适配零件的形状,可在纹路齿303的底侧设置好薄片304以暂时封闭脱模通道。The inner wall of the
薄片304的下方设置有平行分布的多组孔槽,第一气缸205能够驱动圆锥顶206达到穿过模具组件3的底端顶开薄片304让模具零件脱模的效果。The bottom of the
冲压机构4包括减震弹簧401、顶板402、冲压块403、连接棒404、贴块405和液压杆406,减震弹簧401的上方设置有顶板402,且是顶板402的内侧设置有冲压块403,冲压块403的上方设置有两组螺栓装配的连接棒404,且液压杆406通过贴块405传递压力,在支撑垫1的四周上方设置好冲压机构4,使得液压杆406将作用力传递至贴块405并配合上连接棒404传递至冲压块403,使得冲压块403将冲击力传递至侧板301的内部形成模具空间,配合上顶板402下方的减震弹簧401以减缓过大的冲力造成的震动。The
注塑组件5呈现分叉状构造,螺旋杆504呈现螺旋状构造,注塑组件5的一侧设置好原料罐501以形成分叉管状构造,电动机502配合上第二气缸503,能够不间断的将螺旋杆504进行伸缩运动,使得旋转的螺旋杆504可将原料罐501中的原料通过注塑孔505输入到侧板301的内部配合上冲压块403的压合作用形成模具。The
该具有PVD涂层的注塑模具的工作原理是:如图1-5所示,首先用户可以利用支撑垫1的上方设置好减震脱模组2,并在上方设置好限位块201以固定设备的底端,达到防止错位的效果,可在限位块201的上方设置好橡胶垫组202以达到减震的效果,并配合上第一弹簧203达到增加减震的效果,可在第一弹簧203是边侧设置好缸垫204以支撑好第一气缸205,使得第一气缸205能够驱动圆锥顶206达到穿过模具组件3的底端顶开薄片304让模具零件脱模的效果,可在模具组件3上方设置好侧板301,并利用安装在侧板301的上方边侧的防溢边条302达到防止注塑剂溢出的效果,可根据用户的需要在侧板301的内侧设置好相应的纹路齿303以达到适配零件的形状,可在纹路齿303的底侧设置好薄片304以暂时封闭脱模通道,可在支撑垫1的四周上方设置好冲压机构4,使得液压杆406将作用力传递至贴块405并配合上连接棒404传递至冲压块403,使得冲压块403将冲击力传递至侧板301的内部形成模具空间,配合上顶板402下方的减震弹簧401以减缓过大的冲力造成的震动,可在冲压块403的内侧贯穿注塑组件5,注塑组件5的一侧设置好原料罐501以形成分叉管状构造,电动机502配合上第二气缸503,能够不间断的将螺旋杆504进行伸缩运动,使得旋转的螺旋杆504可将原料罐501中的原料通过注塑孔505输入到侧板301的内部配合上冲压块403的压合作用形成模具,由此,完成一系列工作。The working principle of the injection mold with PVD coating is as follows: as shown in Figures 1-5, firstly, the user can use the upper part of the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention There will also be various changes and improvements in the new model, which all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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Effective date of registration: 20241015 Address after: 443500 No. 88, Development Avenue, Innovation Industrial Park, Longzhouping Town, Changyang Tujia Autonomous County, Yichang City, Hubei Province Patentee after: Hubei Lingyu Enterprise Management Partnership Enterprise (Limited Partnership) Country or region after: China Address before: 443500 No. 88, development avenue, Changyang Innovation Industrial Park, Changyang Tujia Autonomous County, Yichang City, Hubei Province Patentee before: YICHANG HOUHUANG VACUUM TECHNOLOGY Co.,Ltd. Country or region before: China |
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