CN216682715U

CN216682715U - Full-automatic kneading filter

Info

Publication number: CN216682715U
Application number: CN202122656584.6U
Authority: CN
Inventors: 沈玲杰; 沈士新
Original assignee: Nantong Cosco Machinery Co ltd
Current assignee: Nantong Cosco Machinery Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-06-07
Anticipated expiration: 2031-11-02

Abstract

The application relates to the technical field of brick making equipment, in particular to a full-automatic kneading filter which comprises a rack, wherein a cavity is arranged on the rack, a kneading mechanism is arranged in the cavity, a driving mechanism is arranged at one end of the kneading mechanism, and a spiral material guide pipe is arranged at the bottom of the kneading mechanism; a filtering mechanism is arranged at the outlet of the spiral material guide pipe; the kneading mechanism comprises a kneading roller and a kneading plate which are symmetrically arranged in the cavity, and the driving mechanism comprises a kneading roller driving motor for driving the kneading roller and a material guide extrusion motor for driving the spiral material guide pipe; the spiral material guide pipe is internally provided with symmetrical material guide spirals and pipelines, and the inner wall of each pipeline is densely provided with rectangular raised lines; the filtering mechanism comprises a mounting frame and a filtering plate, wherein the mounting frame is arranged at an outlet of the spiral material guide pipe, the filtering plate is embedded in the mounting frame, and the filtering plate is connected with the mounting frame in a sliding manner. The application effectively improves the mixing uniformity of the blank and improves the extrusion quality of the blank.

Description

Full-automatic kneading filter

Technical Field

The application relates to the technical field of brick making equipment, in particular to a full-automatic kneading filter.

Background

The existing kneading filter is applied to a vacuum extruder and is used for kneading and filtering mud blanks, removing impurities and blocky objects in the mud blanks and reducing the quality problem of mud strips extruded by the vacuum extruder.

Chinese patent CN201619177U provides a new structure of mud flow dynamic flow-dividing machine head which is beneficial to extrusion molding of mud strips of tile vacuum extruder. Specifically, the mud flow dynamic flow dividing machine head of the tile vacuum extruder is provided with a mud strip machine head, a mud strip machine opening and a mud strip core tool, wherein an outlet of the mud strip machine head is connected with an inlet of the mud strip machine opening, the mud strip core tool is arranged in an outlet of the mud strip machine opening, and V-shaped mud flow dynamic flow dividing guide columns which are arranged in a V shape and can adjust the size of the outlet of the mud strip machine head through adjusting the position up and down are arranged on the upper side and the lower side of the outlet of the mud strip machine head. The utility model is convenient for processing and operation, and can effectively adjust the flow of each part of the pug. The utility model is widely suitable for various brick and tile extruders, can synchronously operate when the extruder operates, and the shunt rotating sleeve rotates by the friction of mud flow in the implementation process, thereby effectively reducing the load of the whole extruder, effectively adjusting the flow of each part of the mud material, ensuring that the flow of each part of the mud material is consistent in the extrusion molding process of products, the section is compact and the yield is high.

In the related art as described above, the prior art vacuum extruder extrudes the pug through the head, but there are large and small lumps and lumps in the pug to cause the non-uniformity of the pug.

SUMMERY OF THE UTILITY MODEL

In order to overcome the problem that exists among the prior art, the application provides a full automatization kneading filter.

The application provides a full automatization kneading filter adopts following technical scheme:

a full-automatic kneading filter comprises a frame, wherein a cavity is arranged on the frame, a kneading mechanism is arranged in the cavity, a driving mechanism is arranged at one end of the kneading mechanism, and a spiral material guide pipe is arranged at the bottom of the kneading mechanism; a filtering mechanism is arranged at the outlet of the spiral material guide pipe; the kneading mechanism comprises a kneading roller and a kneading plate which are symmetrically arranged in the cavity, and the driving mechanism comprises a kneading roller driving motor for driving the kneading roller and a material guide extrusion motor for driving the spiral material guide pipe; the spiral material guiding pipe is internally provided with a material guiding spiral and a pipeline which are symmetrical, and rectangular raised lines are densely distributed on the inner wall of the pipeline; the filtering mechanism comprises a mounting frame and a filtering plate, wherein the mounting frame is arranged at an outlet of the spiral material guide pipe, the filtering plate is embedded in the mounting frame, and the filtering plate is connected with the mounting frame in a sliding manner.

Through adopting above-mentioned technical scheme, install kneading mechanism in kneading the cavity in the filter frame, will enter into the blank in the cavity and knead, the symmetry is installed and is had the kneading roller of kneading board in the cavity and knead the blank with stirring, and it is even to fully knead and then derives the blank from bottom guide mechanism through spiral passage. The filtering device arranged on the spiral material guide port can filter the blank, the blank meeting the standard is derived from the filtering device, the massive blank is accumulated in the spiral material guide pipe and is subjected to extrusion friction between the material guide spiral and the inner wall of the pipeline, and the rectangular raised lines arranged on the inner wall of the pipeline can increase the action of the pipe wall on the accumulated blank to be scattered and extruded. Inlay on the mounting bracket that sets up among the filter mechanism and have the filter screen, can let the blank that derives from the spiral passage directly through the filtration of filter to filter and mounting bracket sliding connection, the filter screen can slide and remove, thereby conveniently clears up the change to the filter screen, guarantees filterable normal clear up.

Preferably, the kneading plate on the kneading roller comprises a plate body and a stop block, the plate body is distributed on the kneading roller in a staggered manner and fixedly connected with the kneading roller through a bolt, and the stop block is arranged on one side, far away from the kneading roller, of the plate body.

Through adopting above-mentioned technical scheme, the kneading board on the kneading roller passes through the plate body and is connected with the kneading roller to be equipped with the dog at the tip, the kneading roller drives the plate body and rotates, and the plate body stirs the blank in the cavity, and the dog of tip is patted the blank in to the cavity and is kneaded, and the condition of caking is piled up to the effectual elimination blank.

Preferably, the inner side of the mounting frame is provided with an opening matched with the spiral material guide pipe, the outer side of the mounting frame adopts a rectangular frame, and the middle layer of the mounting frame is a rectangular frame penetrating from left to right.

Through adopting above-mentioned technical scheme, mounting bracket and the laminating of spiral passage, the inboard is taken photograph because the opening of its adaptation, can make things convenient for the blank to get into the filter screen, and the frame of rectangle is adopted in the outside of mounting bracket, does not restrict the export, can avoid the blank card that filters to go into in the mounting bracket, and the jam of blank can effectually be avoided in the export of open to the rectangular frame that runs through about the intermediate level adoption of mounting bracket can be used for installing the filter.

Preferably, a filter plate is arranged in the rectangular frame, a guide wheel set is arranged at the top corner of the rectangular frame, and the guide wheel set comprises a transverse guide wheel parallel to the bottom surface and the top surface of the rectangular frame and a longitudinal guide wheel parallel to the front side surface and the rear side surface of the rectangular frame.

Through adopting above-mentioned technical scheme, the filter in the rectangular frame is connected with the guide pulley group of apex angle department, drives the removal of filter to horizontal guide pulley and vertical guide pulley in the guide pulley group can be followed the side and the top surface of filter and be led.

Preferably, the filter plate comprises two sets of fixedly connected bodies, wherein the bodies are the same size as the rectangular frame, and the ends of the filter plate are provided with support legs.

Through adopting above-mentioned technical scheme, the filter is connected by two fixed connection main parts, can switch on the mounting bracket through sliding by the filter, when one of them main part carries out the during operation, can clear up another main part, need not to shut down, has improved production efficiency greatly to the stabilizer blade of tip installation at the filter can be used for providing the strong point for the removal of filter.

Preferably, the main part both ends of filter all are equipped with spacing perforation, and are equipped with the spacing checkpost that corresponds with spacing perforation on the mounting bracket.

Through adopting above-mentioned technical scheme, the spacing perforation that main part both ends in the filter were equipped with can carry on spacingly when the main part carries out filtering operation to be equipped with the spacing checkpost that corresponds with it on the mounting bracket, block, ensure the filter and the stable connection of mounting bracket, be difficult for the in-process that uses to take place the displacement.

Preferably, the top and the bottom of the mounting rack are both provided with pneumatic telescopic devices, and telescopic rods in the pneumatic telescopic devices are fixedly connected with support legs at the end parts of the filter plates.

Through adopting above-mentioned technical scheme, the pneumatic telescoping device that the top and the bottom of mounting bracket were equipped with, the telescopic link among the pneumatic telescoping device can be used for driving the stabilizer blade removal of filter tip to the realization is to the adjustment of filter screen position.

Preferably, the telescopic rod sleeve on the pneumatic telescopic device is provided with a dustproof and antifouling folding sleeve, wherein one end of the dustproof and antifouling folding sleeve is fixedly connected with the pneumatic telescopic device, and the other end of the dustproof and antifouling folding sleeve is connected with the end part of the telescopic rod.

Through adopting above-mentioned technical scheme, the dirt-proof folding cover of dustproof of suit on the telescopic link can avoid impurity such as blank dust that produces to enter into pneumatic telescoping device and go in operational environment, guarantees its normal operation.

In summary, the present application includes at least one of the following beneficial technical effects:

1. a kneading mechanism is arranged in a cavity on the frame to stir and knead extruded blanks, so that the blocking phenomenon in the blanks is effectively reduced, and the extrusion quality is greatly improved;

2. the filter plate adopts a double-body structure, so that the switching of filtering can be realized, and the cleaning and the maintenance without shutdown can be realized;

3. effectively improves the mixing uniformity of the blank and improves the extrusion quality of the blank.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the rear side of a fully automatic kneading filter;

FIG. 2 is a schematic diagram of the front side of the fully automatic kneading filter.

Description of reference numerals: 1. a frame; 11. a cavity; 2. a kneading mechanism; 21. a kneading roller; 22. a kneading plate; 221. a plate body; 222. a stopper; 3. a drive mechanism; 31. a kneading roller driving motor; 32. a material guiding and extruding motor; 4. a spiral material guide pipe; 41. the material guiding is spiral; 42. a pipeline; 421. rectangular convex strips; 5. a filtering mechanism; 51. a mounting frame; 511. a rectangular frame; 512. a guide wheel group; 5121. a transverse guide wheel; 5122. a longitudinal guide wheel; 513. a limiting clip; 514. a pneumatic telescoping device; 5141. a dustproof and antifouling folding sleeve; 52. a filter plate; 521. a main body; 522. a leg; 523. and limiting the perforation.

Detailed Description

The present application is described in further detail below with reference to figures 1-2.

The embodiment of the application discloses full automatization kneading filter.

Referring to fig. 1 and 2, the full-automatic kneading filter comprises a frame 1, wherein a cavity 11 is arranged on the frame 1, a kneading mechanism 2 is arranged in the cavity 11, a driving mechanism 3 is arranged at one end of the kneading mechanism 2, and a spiral material guide pipe 4 is arranged at the bottom of the kneading mechanism 2; a filtering mechanism 5 is arranged at the outlet of the spiral material guiding pipe 4; the kneading mechanism 2 comprises a kneading roller 21 and a kneading plate 22 which are symmetrically arranged in the cavity 11, the driving mechanism 3 comprises a kneading roller driving motor 31 for driving the kneading roller 21 and a material guiding extrusion motor 32 for driving the spiral material guiding pipe 4; the spiral material guiding pipe 4 is internally provided with a material guiding spiral 41 and a pipeline 42 which are symmetrical, and the inner wall of the pipeline 42 is densely distributed with rectangular raised strips 421; the filter mechanism 5 comprises a mounting frame 51 and a filter plate 52, wherein the mounting frame 51 is at the outlet of the spiral guide tube 4, the filter plate 52 is embedded in the mounting frame 51, and the filter plate 52 is slidably connected with the mounting frame 51. The kneading mechanism 2 is installed in the cavity 11 in the kneading filter frame 1, the blank entering the cavity 11 is kneaded, the kneading rollers 21 symmetrically installed in the cavity 11 and provided with the kneading plates 22 are used for stirring and kneading the blank, and the blank is led out from the bottom guide mechanism through the spiral guide pipe 4 after being sufficiently and uniformly kneaded. The filtering device arranged at the spiral material guiding opening can filter the blank, the blank meeting the standard is led out from the filtering device, the large blank is accumulated in the spiral material guiding pipe 4 and is subjected to extrusion friction between the material guiding spiral 41 and the inner wall of the pipeline 42, and the rectangular raised lines 421 arranged on the inner wall of the pipeline 42 can increase the action of the pipe wall on the accumulated blank to be scattered and extruded. Inlay on the mounting bracket 51 that sets up among the filter mechanism 5 and have the filter screen, can let the blank that leads from spiral passage 4 directly pass through the filtration of filter 52 to filter 52 and mounting bracket 51 sliding connection, the filter screen can slide and remove, thereby conveniently clears up the change to the filter screen, guarantees filterable normal clear.

Referring to fig. 1 and 2, the kneading plate 22 of the kneading roller 21 includes plate bodies 221 and stoppers 222, the plate bodies 221 are alternately distributed on the kneading roller 21 and fixedly connected by bolts, and the stoppers 222 are mounted on one side of the plate bodies 221 away from the kneading roller 21. The kneading plate 22 on the kneading roller 21 is connected with the kneading roller 21 through the plate body 221, and the end part is provided with a stopper 222, the kneading roller 21 drives the plate body 221 to rotate, the plate body 221 stirs the blank in the cavity 11, and the stopper 222 on the end part performs beating and kneading on the blank in the cavity 11, thereby effectively eliminating the situation that the blank is piled up and agglomerated.

Referring to fig. 1 and 2, an opening adapted to the spiral material guiding pipe 4 is formed inside the mounting frame 51, a rectangular frame is used outside the mounting frame 51, and a rectangular frame 511 is formed in the middle layer of the mounting frame 51 and penetrates left and right. Mounting bracket 51 and the laminating of spiral passage 4, the inboard is taken photograph because the opening of its adaptation, can make things convenient for the blank to get into the filter screen, and the frame of rectangle is adopted in the outside of mounting bracket 51, does not restrict the export, can avoid the blank card that filters to go into in mounting bracket 51, and the jam of blank can effectually be avoided in open export to the rectangular frame 511 that runs through about the intermediate level of mounting bracket 51 adopts can be used for installing filter 52.

Referring to fig. 1 and 2, the filter plate 52 is installed in the rectangular frame 511, and the guide roller set 512 is installed at a top corner of the rectangular frame 511, and the guide roller set 512 includes a transverse guide roller 5121 parallel to a bottom surface and a top surface of the rectangular frame 511, and a longitudinal guide roller 5122 parallel to front and rear side surfaces of the rectangular frame 511. The filter plates 52 in the rectangular frame 511 are connected to the guide roller sets 512 at the top corners, driving the movement of the filter plates 52, and the lateral guide rollers 5121 and the longitudinal guide rollers 5122 of the guide roller sets 512 can be guided from the side and top surfaces of the filter plates 52.

Referring to fig. 1 and 2, the filter plate 52 includes two sets of fixedly connected bodies 521, wherein the bodies 521 have the same size as the rectangular frame 511, and legs 522 are mounted at the ends of the filter plate 52. The filter plate 52 is connected by two fixed connection bodies 521, the filter plate 52 can be switched on the mounting frame 51 by sliding, when one of the bodies 521 is working, the other body 521 can be cleaned without stopping the machine, the production efficiency is greatly improved, and the feet 522 arranged at the end of the filter plate 52 can be used for providing supporting points for the movement of the filter plate 52.

Referring to fig. 1 and 2, the filter plate 52 has a main body 521, both ends of which are provided with limiting through holes 523, and the mounting frame 51 is provided with limiting clips 513 corresponding to the limiting through holes 523. Spacing perforation 523 that main part 521 both ends in the filter 52 were equipped with can carry on spacingly when main part 521 carries out the filtering operation to be equipped with the spacing checkpost 513 that corresponds with it on the mounting bracket 51, block, ensure the stable connection of filter 52 and mounting bracket 51, be difficult for the in-process that uses to take place the displacement.

Referring to fig. 1 and 2, pneumatic telescoping devices 514 are disposed at the top and the bottom of the mounting frame 51, and telescopic rods of the pneumatic telescoping devices 514 are fixedly connected to the support legs 522 at the end of the filter plate 52. The pneumatic telescopic devices 514 are arranged at the top and the bottom of the mounting frame 51, and telescopic rods in the pneumatic telescopic devices 514 can be used for driving the supporting feet 522 at the end parts of the filter plates 52 to move, so that the position of the filter screens can be adjusted.

Referring to fig. 1 and 2, the telescopic rod on the pneumatic telescopic device 514 is sleeved with a dustproof and antifouling folding sleeve 5141, wherein one end of the dustproof and antifouling folding sleeve 5141 is fixedly connected with the pneumatic telescopic device 514, and the other end is connected with the end of the telescopic rod. The dustproof and antifouling folding sleeve 5141 sleeved on the telescopic rod can prevent impurities such as blank dust and the like generated in the working environment from entering the pneumatic telescopic device 514, and ensure the normal operation of the pneumatic telescopic device.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides a full automatization kneading filter, includes frame (1), its characterized in that: a cavity (11) is arranged on the rack (1), a kneading mechanism (2) is arranged in the cavity (11), a driving mechanism (3) is installed at one end of the kneading mechanism (2), and a spiral material guide pipe (4) is arranged at the bottom of the kneading mechanism (2); a filtering mechanism (5) is arranged at the outlet of the spiral material guide pipe (4); the kneading mechanism (2) comprises a kneading roller (21) and a kneading plate (22) arranged on the kneading roller (21) and symmetrically arranged in the cavity (11), and the driving mechanism (3) comprises a kneading roller driving motor (31) for driving the kneading roller (21) and a material guide extrusion motor (32) for driving the spiral material guide pipe (4); the spiral material guide pipe (4) is internally provided with a material guide spiral (41) and a pipeline (42) which are symmetrical, and the inner wall of the pipeline (42) is densely provided with rectangular raised strips (421); the filtering mechanism (5) comprises a mounting frame (51) and a filtering plate (52), wherein the mounting frame (51) is arranged at an outlet of the spiral material guide pipe (4), the filtering plate (52) is embedded in the mounting frame (51), and the filtering plate (52) is in sliding connection with the mounting frame (51).

2. The fully automated kneading filter of claim 1, wherein: the kneading plate (22) on the kneading roller (21) comprises a plate body (221) and a stop block (222), the plate body (221) is distributed on the kneading roller (21) in a staggered mode and fixedly connected through a bolt, and the stop block (222) is installed on one side, far away from the kneading roller (21), of the plate body (221).

3. The fully automated kneading filter of claim 1, wherein: the inner side of the mounting rack (51) is provided with an opening matched with the spiral material guide pipe (4), the outer side of the mounting rack (51) adopts a rectangular frame, and the middle layer of the mounting rack (51) is a rectangular frame (511) which penetrates through the mounting rack from left to right.

4. A fully automated kneading filter according to claim 3, characterised in that: the filter plate (52) is installed in the rectangular frame (511), the guide wheel set (512) is installed at the top corner of the rectangular frame (511), and the guide wheel set (512) comprises a transverse guide wheel (5121) parallel to the bottom surface and the top surface of the rectangular frame (511) and a longitudinal guide wheel (5122) parallel to the front side surface and the rear side surface of the rectangular frame (511).

5. The fully automated kneading filter of claim 1, wherein: the filter plate (52) comprises two groups of fixedly connected main bodies (521), wherein the size of the main bodies (521) is the same as that of the rectangular frame (511), and the end parts of the filter plate (52) are provided with support legs (522).

6. The fully automated kneading filter of claim 5, wherein: the both ends of main part (521) of filter (52) all are equipped with spacing perforation (523), just be equipped with spacing checkpost (513) that correspond with spacing perforation (523) on mounting bracket (51).

7. The fully automated kneading filter of claim 1, wherein: the top and the bottom of the mounting rack (51) are both provided with pneumatic telescopic devices (514), and telescopic rods in the pneumatic telescopic devices (514) are fixedly connected with support legs (522) at the end parts of the filter plates (52).

8. The fully automated kneading filter of claim 7, wherein: the telescopic link cover on pneumatic telescoping device (514) is equipped with dustproof antifouling folding cover (5141), and wherein dustproof antifouling folding cover (5141)'s one end and pneumatic telescoping device (514) fixed connection, the end connection of the other end and telescopic link.