CN216682196U - Intelligent inspection robot for coal conveying trestle of thermal power plant - Google Patents
Intelligent inspection robot for coal conveying trestle of thermal power plant Download PDFInfo
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- CN216682196U CN216682196U CN202122640925.0U CN202122640925U CN216682196U CN 216682196 U CN216682196 U CN 216682196U CN 202122640925 U CN202122640925 U CN 202122640925U CN 216682196 U CN216682196 U CN 216682196U
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Abstract
The utility model provides an intelligent coal gallery bridge inspection robot which comprises a rail and a robot body arranged on the rail, wherein 4 traveling wheels are arranged at the top of the robot body, a driving motor and a controller are arranged in the robot body and used for driving the traveling wheels, the traveling wheels are hung on the rail, the bottom of the robot body is fixedly provided with the upper end of a lifting arm, the lower end of the lifting arm is provided with a double-vision holder, the front wall of the robot body is provided with obstacle avoidance ultrasonic waves and a gas sensor, the bottom of the double-vision holder is fixedly provided with a high-definition camera and an infrared thermal imager, and a pickup is arranged below the infrared thermal imager. By adopting the technical scheme, the inspection without dead corners and blind points is realized to the maximum extent, the coal conveying trestle is unattended or less-attended, the labor intensity of production personnel and management personnel is relieved, the personnel are relieved from repeated and inefficient labor, and higher-level analysis and management work is carried out.
Description
Technical Field
The utility model relates to the technical field of inspection robot equipment, in particular to an intelligent inspection robot for a coal conveying trestle of a thermal power plant.
Background
The coal conveying system is an input system of production raw materials of a thermal power plant, can generate a large amount of dust in the processes of coal unloading, transferring, crushing and screening, and is the place with the most serious dust pollution of the power plant. The coal conveying belt gallery is used as an important component of a coal conveying system, a large amount of dust is easily generated in the running process of a belt, the concentration of the dust in the coal conveying belt gallery is seriously exceeded, and the coal conveying belt gallery not only has environmental pollution, but also easily forms larger potential safety hazard. Moreover, the belt conveyor in the coal conveying gallery is used as continuous conveying equipment, various faults such as roller damage, belt breakage, belt tearing, deviation, slipping, coal piling, fire and the like are very easy to occur in the long-time load operation process, and the occurrence of the faults brings great hidden danger to the safety of personnel and mechanical equipment.
In order to master the running condition of the belt conveyor, timely find faults in running and make inspection of the belt conveyor very significant, most enterprises establish an inspection system, but most of the current inspection work is finished manually, inspectors need to carry heavy inspection tools, the running state data of the belt conveyor are collected in a corridor, the data are manually recorded, and then the recorded result is analyzed by technicians and maintenance suggestions are provided. The inspection personnel need to come and go between the machine head and the machine tail of the belt conveyor by manpower, the labor intensity is high, the inspection speed is low, and the inspection real-time performance is difficult to guarantee. Meanwhile, whether the polling personnel patrol and examine according to the requirements, whether the polling items are complete or not and whether the problems found by polling and examining are recorded in time or not all will influence the final polling result. Therefore, the traditional manual inspection mode has low efficiency, poor real-time performance and a great amount of potential safety hazards.
SUMMERY OF THE UTILITY MODEL
In order to make up the defects of the prior art, the utility model provides an intelligent patrol robot for a coal conveying trestle.
The utility model is realized by the following technical scheme: an intelligent coal yard bridge inspection robot comprises a rail and a robot body arranged on the rail, wherein 4 traveling wheels are arranged at the top of the robot body, a driving motor and a controller are arranged in the robot body and used for driving the traveling wheels, the traveling wheels are hung on the rail, wireless chargers are respectively arranged on the left side and the right side of the robot body, the upper end of a lifting arm is fixedly arranged at the bottom of the robot body, a double-vision holder is arranged at the lower end of the lifting arm, obstacle avoidance ultrasonic waves and a gas sensor are arranged on the front wall of the robot body, the gas sensor is arranged below the obstacle avoidance ultrasonic waves, a high-definition camera and an infrared thermal imager are fixedly arranged at the bottom of the double-vision holder, a pickup is arranged below the infrared thermal imager, the obstacle avoidance ultrasonic waves, the gas sensor, the high-definition camera, the infrared thermal imager and the pickup are all in communication connection with the controller of the robot body, the controller of the robot body is internally provided with a wireless communication module.
Preferably, the rails are made of I-shaped high-strength aluminum alloy type materials.
As preferred scheme, still be provided with the status indicator lamp on the antetheca of robot body, the status indicator lamp sets up the top of keeping away barrier ultrasonic wave.
As the preferred scheme, the high definition camera adopts 360 full angle cameras, and the high definition camera is still including setting up there is the light filling ware below to and set up the wiper at camera lens department.
As a preferred scheme, the light supplement device adopts an LED lighting lamp.
Preferably, the infrared thermal imaging camera comprises an infrared thermal imaging lens and an infrared laser radar.
Due to the adoption of the technical scheme, compared with the prior art, the utility model has the following beneficial effects: the technical scheme of the utility model is mainly characterized in that the intelligent inspection robot is used for inspecting the belt conveyor in the coal conveying trestle, a set of intelligent robot coal conveying trestle transmission belt inspection management system is built by using advanced technologies such as artificial intelligence and cloud computing, under the conditions of not influencing the normal operation of on-site coal conveying system equipment, not blocking personnel inspection channels, fire spraying and other equipment, the inspection without dead corners and blind spots is realized to the maximum extent, the unmanned or less-attended operation of the coal conveying trestle is achieved, the labor intensity of production personnel and management personnel is relieved, the personnel are relieved from repeated and inefficient labor, and more advanced analysis and management work is carried out.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention during operation;
FIG. 3 is a schematic structural diagram of a robot body according to the present invention;
figure 4 is a robot communication network deployment scenario,
wherein, the corresponding relationship between the reference numbers and the components in fig. 1 to 3 is:
1 track, 2 robot bodies, 3 wireless chargers, 4 lifing arms, 5 double vision cloud platforms, 6 keep away barrier ultrasonic wave, 7 gas sensor, 8 status indicator lamps, 9 high definition camera, 10 infrared thermal imager, 11 wiper, 12 light filling wares, 13 adapters, 14 walking wheels.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the utility model will be rendered by reference to the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as specifically described herein, and thus the scope of the present invention is not limited by the specific embodiments disclosed below.
The coal trestle bridge intelligent inspection robot according to the embodiment of the utility model is specifically described below with reference to fig. 1 to 3.
As shown in fig. 1 to 3, the utility model provides an intelligent coal trestle bridge inspection robot, which comprises a track 1 and a robot body 2 arranged on the track 1, wherein the track 1 is made of an i-shaped high-strength aluminum alloy material, and the surface of the track 1 is subjected to anodic oxidation treatment, so that the intelligent coal trestle bridge inspection robot has high corrosion resistance and high wear resistance. The I-shaped rail is suspended at the top of the conveying area through a special hoisting structure. The top of robot body 2 is provided with 4 walking wheels 14 and driving motor and controller are equipped with and are used for walking wheel 14 in robot body 2's inside, and walking wheel 2 hangs on track 1, and wherein, wireless charger 3 is all equipped with to robot body 2's the left and right sides, and the robot has executed to patrol and examine the electric pile execution of filling that the task was automatic to be sought nearby and charges, when filling electric pile and breaking down, the robot can fill electric pile to charge by other automatic seeks. The fixed upper end that is equipped with lift arm 4 in bottom of robot 2, the lower extreme of lift arm 4 is equipped with two looks cloud platforms 5, is provided with on the antetheca of robot 2 and keeps away barrier ultrasonic wave 6 and gas sensor 7, and gas sensor 7 sets up in the below of keeping away barrier ultrasonic wave 6, still is provided with status indicator lamp 8 on the antetheca of robot 2, and status indicator lamp 8 sets up in the top of keeping away barrier ultrasonic wave 6. The bottom of the double-vision holder 5 is fixedly provided with a high-definition camera 9 and an infrared thermal imager 10, and a real-time video image in the coal conveying trestle can be acquired at any time through the high-definition camera 9 of the inspection robot. The local buggy that can spill sometimes of transfer chain, the high definition camera through the robot carries on gathers high definition video image, and the robot carries out image identification through the degree of depth learning algorithm, can effectively judge whether there is the ash that falls on pipe tape machine road surface, and the robot in time feeds back unusual picture and alarm information to control center, in time handles by the staff. The high-definition camera 9 adopts a 360-degree full-angle camera, the high-definition camera 9 further comprises a light supplementing device 12 and a windscreen wiper 11, the light supplementing device is arranged below the high-definition camera, the windscreen wiper 11 is arranged at the position of the lens, and the light supplementing device 12 adopts an LED illuminating lamp. The infrared thermal imager 10 includes an infrared thermal imaging lens and an infrared laser radar. The infrared thermal imager 10 of the robot carries out integral scanning type temperature acquisition on the whole area equipment, and the omission of the area equipment is effectively avoided. When the inspection robot moves near a belt line, the overtemperature phenomena of a roller and a carrier roller caused by lubrication, aging, friction and the like can be monitored, self-burning coal or coal dust can be found in advance, the conveying equipment is prevented from being burnt due to overhigh temperature, and an early warning effect is timely played, so that accidents of the belt conveyor are reduced or avoided. Meanwhile, the fire-fighting sprinkler system can be linked to directly carry out cooling, fire prevention and fire extinguishing. The pickup 13 is arranged below the infrared thermal imager 10, the robot adopts a sound recognition technology, the interference of environmental noise is reduced, the accuracy and the reliability of audio information recognition are enhanced, and the detection and the positioning of fault equipment are realized. And the audio data is compressed by software and then transmitted back to the server for storage. Obstacle avoidance ultrasonic wave 6, gas sensor 7, high definition camera 9, infrared thermal imager 10 and sound pickup 13 all are connected with the controller communication of robot body 2, and the inside wireless communication module that is provided with of controller of robot body 2, and the robot carries out real-time image and control command transmission through wireless network and backend server real-time communication control, and its network deployment mode is as shown in fig. 4.
In the description of the present invention, the terms "plurality" or "a plurality" refer to two or more, and unless otherwise specifically limited, the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention; the terms "connected," "mounted," "secured," and the like are to be construed broadly and include, for example, fixed connections, removable connections, or integral connections; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, the description of the terms "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The present invention has been described in terms of the preferred embodiment, and it is not intended to be limited to the embodiment. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The intelligent coal yard bridge inspection robot comprises a track (1) and a robot body (2) arranged on the track (1), wherein 4 traveling wheels (14) are arranged at the top of the robot body (2), a driving motor and a controller are arranged in the robot body (2) and used for driving the traveling wheels (14), the traveling wheels (2) are hung on the track (1), the intelligent coal yard bridge inspection robot is characterized in that wireless chargers (3) are arranged on the left side and the right side of the robot body (2), the upper end of a lifting arm (4) is fixedly arranged at the bottom of the robot body (2), a double-vision holder (5) is arranged at the lower end of the lifting arm (4), obstacle avoidance ultrasonic waves (6) and a gas sensor (7) are arranged on the front wall of the robot body (2), the gas sensor (7) is arranged below the obstacle avoidance ultrasonic waves (6), a high-definition camera (9) and an infrared thermal imager (10) are fixedly arranged at the bottom of the double-vision holder (5), the infrared thermal imager (10) is provided with a sound pick-up (13) below, and obstacle avoidance ultrasonic wave (6), a gas sensor (7), a high definition camera (9), the infrared thermal imager (10) and the sound pick-up (13) are all in communication connection with the controller of the robot body (2), and a wireless communication module is arranged inside the controller of the robot body (2).
2. The intelligent routing inspection robot for the coal trestle bridge according to claim 1, wherein the rail (1) is made of an I-shaped high-strength aluminum alloy type material.
3. The intelligent patrol robot for the coal trestle bridge according to claim 1, wherein a status indicator lamp (8) is further arranged on the front wall of the robot body (2), and the status indicator lamp (8) is arranged above the obstacle avoidance ultrasonic waves (6).
4. The intelligent coal trestle bridge inspection robot according to claim 1, wherein the high-definition camera (9) adopts a 360-degree full-angle camera, and the high-definition camera (9) further comprises a light supplementing device (12) arranged below the high-definition camera and a windscreen wiper (11) arranged at the position of a lens.
5. The intelligent inspection robot for the coal trestle bridge according to claim 4, wherein the light supplement device (12) adopts an LED lighting lamp.
6. The intelligent coal gallery bridge inspection robot according to claim 1 or 4, wherein the infrared thermal imager (10) comprises an infrared thermal imaging lens and an infrared laser radar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122640925.0U CN216682196U (en) | 2021-11-01 | 2021-11-01 | Intelligent inspection robot for coal conveying trestle of thermal power plant |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122640925.0U CN216682196U (en) | 2021-11-01 | 2021-11-01 | Intelligent inspection robot for coal conveying trestle of thermal power plant |
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| CN216682196U true CN216682196U (en) | 2022-06-07 |
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| CN202122640925.0U Active CN216682196U (en) | 2021-11-01 | 2021-11-01 | Intelligent inspection robot for coal conveying trestle of thermal power plant |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116857524A (en) * | 2023-09-01 | 2023-10-10 | 天津博宜特科技有限公司 | Lifting cradle head type inspection robot |
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2021
- 2021-11-01 CN CN202122640925.0U patent/CN216682196U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116857524A (en) * | 2023-09-01 | 2023-10-10 | 天津博宜特科技有限公司 | Lifting cradle head type inspection robot |
| CN116857524B (en) * | 2023-09-01 | 2023-11-17 | 天津博宜特科技有限公司 | Lifting cradle head type inspection robot |
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