CN216663766U - Automatic electric ice melting cone device for urban viaduct in severe cold area - Google Patents
Automatic electric ice melting cone device for urban viaduct in severe cold area Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及城市高架桥冰锥处理技术领域,是一种基于严寒地区的城市高架桥渗水处自动电融冰锥装置。The utility model relates to the technical field of ice pick treatment for urban viaducts, which is an automatic electric melting ice pick device for the seepage of urban viaducts based on severe cold regions.
背景技术Background technique
据调查,我国严寒地区城市高架桥的桥跨结构多为简支梁或连续梁,严寒地区的最冷月平均温度≤-10℃。早期建造的城市高架桥因施工及管理不当,会出现多种病害问题,即使对其进行养护处理,也难以从根源避免问题。严寒地区高架桥滴水冰锥的形成多数出现于:装配式板梁的湿接缝低劣混凝土渗水处、桥梁的桥跨结构下方裂缝处。鉴于伸缩缝自身质量、施工质量不过关,工作环境差,坠落杂物经常卡缝,且清理不及时等原因,桥梁伸缩缝漏水已是普遍现象,且短时间内无望克服,在寒冷的冬季极易形成冰锥。一旦有冰锥的存在,就需要相关部门及时对其进行清除。According to the survey, the span structures of urban viaducts in severe cold areas in my country are mostly simply supported beams or continuous beams, and the average temperature of the coldest month in severe cold areas is ≤-10℃. Due to improper construction and management, urban viaducts built in the early days will have various disease problems. Even if they are maintained and treated, it is difficult to avoid problems from the root cause. The formation of dripping ice cones of viaducts in severe cold areas mostly occurs in the wet joints of fabricated slab girder with inferior concrete seepage, and the cracks under the bridge span structure. In view of the poor quality and construction quality of the expansion joints, the poor working environment, the frequent jamming of falling debris, and the untimely cleaning, etc., the leakage of bridge expansion joints is a common phenomenon, and it is hopeless to overcome in a short time. Easy to form ice cones. Once ice picks exist, relevant departments need to remove them in time.
目前针对严寒地区城市高架桥处理冰锥方式存在较多的是采用人工配合工具或机械除冰。这种除冰方式存在临时占用道路、清理掉落碎冰、除冰效率低、除冰噪声大、除冰不彻底、除冰作业具有一定风险等问题。At present, there are many ways to deal with ice picks for urban viaducts in severe cold areas, which are to use manual cooperating tools or mechanical deicing. This de-icing method has problems such as temporary occupation of roads, clearing and falling of broken ice, low de-icing efficiency, loud de-icing noise, incomplete de-icing, and certain risks in de-icing operations.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种适用于严寒地区城市高架桥自动电融冰锥装置。该装置耗能低、结构简单、体积小、成本较低、操作方便、实用性强。使用的材料具有价格较低、效率高、寿命长等特点。整个装置制作安装简便,不耗费过多的人力、物力、财力,并能节省相应的人工、机械成本,可以避免处理冰锥时产生噪音和临时占用道路等问题。提高了养护效率,克服了现有技术的不足,目的在于有效解决因城市高架桥渗水处冰锥掉落而导致砸伤过往车辆或行人等问题。The purpose of the utility model is to provide an automatic electric melting ice pick device suitable for urban viaducts in severe cold areas. The device has low energy consumption, simple structure, small volume, low cost, convenient operation and strong practicability. The materials used have the characteristics of low price, high efficiency and long life. The whole device is easy to manufacture and install, does not consume too much manpower, material resources and financial resources, and can save corresponding labor and mechanical costs, and can avoid problems such as noise and temporary occupation of roads when handling ice picks. The maintenance efficiency is improved, the deficiencies of the prior art are overcome, and the purpose is to effectively solve the problems of smashing and injuring passing vehicles or pedestrians due to the falling of the ice cone at the water seepage place of the urban viaduct.
本实用新型的技术方案是通过以下措施来实现的:一种城市高架桥自动预防冰锥装置,包括集水槽、温控器、导线、上线路孔、下线路孔、连通管、翼板、碳纤维发热线。The technical scheme of the utility model is realized by the following measures: an automatic ice pick prevention device for an urban viaduct, comprising a water collecting tank, a temperature controller, a wire, an upper line hole, a lower line hole, a connecting pipe, a wing plate, and a carbon fiber heating wire .
所述集水槽的外形为顶部敞口且横截面为半圆柱体形的空心铝合金构造物。其具有一定的强度、刚度和保温性能,并且内壁光滑,对温度变化敏感,对流体阻力很小,内外壁应不易腐蚀,可以满足后期使用寿命要求。在集水槽底部预留有埋设温控器、碳纤维发热线和导线的上、下线路孔。集水槽底部设置1%-2%的合理单向坡度,利于向桥梁泄水管中排水。考虑到整个装置的目的,该集水槽主要设置于纵、横向桥下行车及行人过街的高架桥渗水处,避免因冰锥掉落引起意外事故的发生。该装置可根据渗水处水流大小、流量及流速在已有模型的基础上设计相应的尺寸。The outer shape of the water collecting tank is a hollow aluminum alloy structure with an open top and a semi-cylindrical cross section. It has certain strength, stiffness and thermal insulation properties, and the inner wall is smooth, sensitive to temperature changes, and has little resistance to fluids. The upper and lower line holes for burying the thermostat, carbon fiber heating wires and wires are reserved at the bottom of the sump. A reasonable one-way gradient of 1%-2% is set at the bottom of the water collection tank, which is conducive to draining the water to the bridge discharge pipe. Considering the purpose of the whole device, the water collecting tank is mainly installed at the water seepage point of the viaduct under the vertical and horizontal bridges and pedestrians crossing the street, so as to avoid accidents caused by falling ice picks. The device can be designed with corresponding dimensions on the basis of the existing model according to the water flow size, flow rate and flow rate at the seepage place.
所述温控器,嵌于集水槽底部的下线路孔中,与导线、碳纤维发热线相连。用于接收感温探头的温度信号来控制碳纤维发热线工作。感温探头采用磁吸头,其与温控器相连,穿过连通管吸附于集水槽内壁,需感应集水槽内部是否存在温度低于温控器设定的启动温度情况,若存在该情况,温控器将立即启动碳纤维发热线工作,使集水槽内壁温度维持在设定温度内,当温度到达设定的停止温度时,温控器将控制碳纤维发热线停止工作,温控器的设定启动温度为零摄氏度,设定停止温度为五摄氏度。The temperature controller is embedded in the lower line hole at the bottom of the water collecting tank, and is connected with the wire and the carbon fiber heating wire. It is used to receive the temperature signal of the temperature sensor to control the carbon fiber heating wire. The temperature sensing probe adopts a magnetic suction head, which is connected with the thermostat and is adsorbed on the inner wall of the sump through the connecting pipe. It is necessary to sense whether the temperature inside the sump is lower than the starting temperature set by the thermostat. The thermostat will immediately start the carbon fiber heating wire to work to keep the temperature of the inner wall of the sump within the set temperature. When the temperature reaches the set stop temperature, the thermostat will control the carbon fiber heating wire to stop working. The start temperature is zero degrees Celsius, and the set stop temperature is five degrees Celsius.
所述碳纤维发热线,是一种新型发热材料,设置于集水槽底部下线路孔中,通过导线与温控器相连。其相对于普通发热电缆具有价格低、发热迅速、转化率高等优点。碳纤维发热线将电能转化为热能,把热量传至集水槽内壁通过进行热交换来达到维持温度的目的。The carbon fiber heating wire is a new type of heating material, which is arranged in the lower circuit hole at the bottom of the water collecting tank, and is connected with the thermostat through a wire. Compared with ordinary heating cables, it has the advantages of low price, rapid heating and high conversion rate. The carbon fiber heating wire converts electrical energy into heat energy, and transfers the heat to the inner wall of the sump to maintain the temperature through heat exchange.
所述上线路孔,设置于集水槽底部,其内部埋设碳纤维发热线和感温探头。The upper line hole is arranged at the bottom of the water collecting tank, and the carbon fiber heating line and the temperature sensing probe are embedded in the inside thereof.
所述下线路孔,设置于集水槽底部上线路孔的下方,内径较上线路孔偏大,温控器、导线和感温探头埋设于其内部。The lower line hole is arranged below the upper line hole at the bottom of the water collecting tank, and the inner diameter is larger than that of the upper line hole, and the temperature controller, the wire and the temperature sensing probe are embedded in the inside thereof.
所述连通管,设置于上、下线路孔之间,其内部埋设导线和感温探头,用其连接温控器和碳纤维发热线。The connecting pipe is arranged between the upper and lower circuit holes, and a wire and a temperature-sensing probe are embedded in the connecting pipe, which is used to connect the temperature controller and the carbon fiber heating wire.
所述翼板,为长方体铝合金薄板,焊接于集水槽顶部两侧,并设有孔眼。用固定装置膨胀螺栓穿过翼板的孔眼将其固定在高架桥的桥跨结构下方渗水处。The wing plates are rectangular aluminum alloy sheets, welded on both sides of the top of the water collecting tank, and provided with holes. Use the fixing device expansion bolts to pass through the holes of the wing plate to fix it at the seepage point under the bridge span structure of the viaduct.
本实用新型的有益效果为:通过在高架桥的渗水处安装自动预防冰锥装置,利用温控器、导线、碳纤维发热线组成的发热系统,一方面解决了由高架桥渗水导致的桥下路面湿滑问题,另一方面解决了高架桥渗水处覆冰体积的持续扩大导致其掉落问题。该装置的电能由桥梁附属设施中的照明系统提供,可保证整个装置的正常运转。本实用新型结构合理,利用率高,极大降低了冰锥掉落的危险系数。在冬季严寒地区,一定程度上可保证城市高架桥下行人及过往车辆的安全。The beneficial effects of the utility model are as follows: on the one hand, the problem of slippery road under the bridge caused by the water seepage of the viaduct is solved by installing an automatic ice pick prevention device at the water seepage place of the viaduct and using a heating system composed of a thermostat, a wire and a carbon fiber heating wire. On the other hand, the continuous expansion of the ice-covered volume at the seepage of the viaduct has solved the problem of its falling. The electrical energy of the device is provided by the lighting system in the auxiliary facilities of the bridge, which can ensure the normal operation of the whole device. The utility model has reasonable structure and high utilization rate, and greatly reduces the risk factor of the ice pick falling. In severe winter areas, it can ensure the safety of pedestrians and passing vehicles under the urban viaduct to a certain extent.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本实用新型集水槽底部的内部结构剖面图。2 is a cross-sectional view of the internal structure of the bottom of the water collecting tank of the present invention.
图3为本实用新型的外部结构示意图。3 is a schematic diagram of the external structure of the utility model.
图4为本实用新型的侧视图。Figure 4 is a side view of the utility model.
附图中的编码分别为:1为翼板,2为孔眼,3为集水槽内壁,4为水面,5为水滴,6为集水槽外壁,7为导线,8为碳纤维发热线,9为感温探头,10为温控器,11为连通管,12为下线路孔,13为上线路孔,14为集水槽。The codes in the accompanying drawings are respectively: 1 is the wing plate, 2 is the eyelet, 3 is the inner wall of the water collection tank, 4 is the water surface, 5 is the water drop, 6 is the outer wall of the water collection tank, 7 is the wire, 8 is the carbon fiber heating wire, and 9 is the sense Temperature probe, 10 is a temperature controller, 11 is a connecting pipe, 12 is a lower line hole, 13 is an upper line hole, and 14 is a water collecting tank.
具体实施方式Detailed ways
下面结合具体的实施例对本实用新型所述的城市高架桥自动预防冰锥装置做进一步说明,但本实用新型的保护范围并不限于此。The device for automatic ice pick prevention for urban viaducts of the present invention will be further described below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.
整个装置主要包括两大部分,集水槽14和翼板1。翼板1焊接于集水槽14顶部两端,固定装置通过使用膨胀螺栓穿过翼板1的孔眼2将整个装置固定在高架桥的桥跨结构下方渗水处。碳纤维发热线8通过连通管11与温控器10相连。下线路孔12中的导线7使用桥梁附属设施中照明设备的配电箱接电,其与温控器10、碳纤维发热线8相连。The whole device mainly includes two parts, the water collecting
实施例一:如附图1所示,若高架桥的桥跨下方渗水处贯穿整个桥体横、纵断面,此时为了减小集水槽14底部的整体坡度,可将装置中部适当抬高,两端坡度适当降低,装置的两端均可接入桥梁的泄水管中。考虑到渗水处的长度和装置的灵敏度,感温探头和温控器的安装间距为每5米左右在集水槽底部设置一处。集水槽14将高架桥的桥跨结构下方渗水处的水滴5汇聚到集水槽内壁3形成水面4。感温探头9采用磁吸头,与温控器10相连,其穿过连通管11吸附于集水槽内壁3。若感温探头9探测到集水槽14内部存在温度低于温控器10设定的启动温度情况,温控器10将立即启动碳纤维发热线8工作,使集水槽内壁3温度维持在设定温度内。当温度达到设定停止温度时,温控器10将控制碳纤维发热线8停止工作。温控器10设定的启动温度为零摄氏度,设定的停止温度为五摄氏度。最终,水流将从带有1%-2%坡度的集水槽引入桥梁两侧的泄水管中排出。Embodiment 1: As shown in Figure 1, if the seepage point under the bridge span of the viaduct runs through the entire transverse and longitudinal sections of the bridge body, at this time, in order to reduce the overall slope of the bottom of the
实施例二:如附图1所示,若高架桥的桥跨下方渗水处在桥梁中心线偏左或偏右的位置处,则装置的左端或右端可设置封闭,从而避免装置内部与冷空气接触,另一端可接入桥梁泄水管中。感温探头9采用磁吸头,与温控器10相连,其穿过连通管11并吸附于集水槽内壁3,需感应集水槽14内部是否存在温度低于温控器10设定的启动温度情况,若存在该情况,温控器10将立即启动碳纤维发热线8工作,使集水槽内壁3的温度维持在温控器10设定的温度内,当达到设定的停止温度时,温控器10将控制碳纤维发热线8停止工作,温控器10设定的启动温度为零摄氏度,设定的停止温度为五摄氏度。最终,装置内的水流将从带有1%-2%坡度的集水槽14引入桥梁一侧的泄水管中排出。Embodiment 2: As shown in Figure 1, if the water seepage under the bridge span of the viaduct is at the left or right position of the bridge centerline, the left or right end of the device can be closed to avoid contact with the cold air inside the device. , and the other end can be connected to the bridge drainage pipe. The temperature sensing probe 9 adopts a magnetic suction head and is connected to the thermostat 10 , which passes through the
以上技术特征构成了本实用新型的最佳实施过程,其具有较强适应性和较好实施效果。整个装置可根据实际需要增减相应尺寸,来满足高架桥的桥跨结构下方渗水处不同情况的需求。The above technical features constitute the best implementation process of the present invention, which has strong adaptability and good implementation effect. The size of the whole device can be increased or decreased according to actual needs to meet the needs of different situations of seepage under the bridge span structure of the viaduct.
尽管上文对本实用新型的具体实施方式进行了详细描述和说明,应该指明的是,我们可以依据本实用新型的构想对上述实施方式进行各种等效改变和修改,但其所产生的功能作用仍未超出说明书所涵盖的精神时,均应在本实用新型的保护范围之内。Although the specific embodiments of the present invention have been described and illustrated in detail above, it should be pointed out that various equivalent changes and modifications can be made to the above-mentioned embodiments according to the concept of the present invention, but the functional effects produced by them If the spirit of the description is still not exceeded, it should be within the protection scope of the present invention.
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