CN216657948U - Intelligent inspection robot - Google Patents
Intelligent inspection robot Download PDFInfo
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- CN216657948U CN216657948U CN202122588441.6U CN202122588441U CN216657948U CN 216657948 U CN216657948 U CN 216657948U CN 202122588441 U CN202122588441 U CN 202122588441U CN 216657948 U CN216657948 U CN 216657948U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S40/00—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
- Y04S40/12—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
- Y04S40/126—Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission
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Abstract
The utility model discloses an intelligent inspection robot, which comprises a plurality of walking tracks arranged at the inspection part of a boiler, wherein the walking tracks are provided with self-powered walking robots, the walking robots are provided with inspection carrying platforms, and the inspection carrying platforms are at least provided with inspection equipment; the inspection equipment is connected to the remote terminal through the wireless communication module. The intelligent inspection robot is applied to inspection of boiler pipelines, pressure vessels and equipment; the device can acquire the running data and parameters of the device in real time, can find abnormality in time, and can accurately find a fault point by the inspection robot when the pressure container leaks.
Description
Technical Field
The utility model relates to boiler inspection equipment, in particular to an intelligent inspection robot, and belongs to the technical field of boiler inspection.
Background
The daily inspection of equipment of a thermal power plant is the basis for ensuring the stable operation of a heat supply network and a power grid of the thermal power plant, and malignant accidents can be avoided by finding out the abnormality of the equipment at the first time, such as the existing medium-temperature and medium-pressure boiler (3.4 MPa, 435 ℃) of a certain thermal power plant; two high temperature high pressure boilers (9.8 MPa, 535 ℃), three boilers adopt the steel construction to arrange perpendicularly, and the top is about 40 meters from ground, and when daily patrolling and examining, three people patrolled and examined positions such as boiler body and pressure pipeline, instrument every day of every boiler, and the in-process of patrolling and examining, personnel expose for a long time in high temperature, high pressure, electrified region and have great safety risk.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides the intelligent inspection robot, the pipeline, the pressure container, the equipment and the like on the inspection route are subjected to field inspection by the intelligent inspection robot, the operation data and parameters of the equipment can be acquired in real time, the abnormality can be found in time, and when the pressure container leaks, the inspection robot can also accurately find the fault point.
According to the intelligent inspection robot, the rails are arranged at the boiler inspection part, so that the intelligent inspection robot can continuously inspect the boiler body, the pressure pipeline, the instrument and the like, and the leakage of the boiler body or the heat-preservation steam pipeline can be found in time by utilizing mature infrared thermal imaging; patrol and examine the boiler body through AI identification probe, acquire boiler body surface image to utilize wireless communication module to realize visualizedly, after gathering the image to positions such as instrument, utilize ripe AI identification system, realize data identification, send data to the controller at last and compare, thereby realize functions such as unusual data identification, report to the police and report to the police, it specifically as follows: the boiler inspection system comprises a plurality of walking tracks arranged at a boiler inspection part, wherein a walking robot with automatic power is arranged on the walking tracks, an inspection carrying platform is arranged on the walking robot, and at least inspection equipment is arranged on the inspection carrying platform; patrol and examine equipment and be connected to remote terminal through wireless communication module, the walking robot walks on the walking track of preinstallation, during the walking, drives and patrols and examines the lift-up platform synchronization action to utilize equipment of patrolling and examining to patrol and examine comprehensively.
Furthermore, the inspection equipment is an AI identification probe and infrared thermal imaging equipment; AI discernment probe and infrared thermal imaging equipment are connected to first controller and second controller respectively, first controller and second controller are connected to through wireless communication module and patrol and examine the controller, patrol and examine the controller and pass through wireless module communication connection to remote terminal, AI discernment probe and infrared thermal imaging equipment gather image data and infrared thermal imaging data respectively, image data includes the visual image of AI discernment image data and boiler body, image data and infrared thermal imaging data are handled and are judged by respective controller is independent respectively to send data to and patrol and examine the controller and then send to remote terminal, thereby realize the digitization of patrolling and examining, visual and intelligent remote interaction platform.
Further, the inspection equipment further comprises marking spraying equipment, and when a fault occurs, the marking spraying equipment sprays and marks the fault position.
Furthermore, the walking robot is provided with a height measurer, the height measurer is used for measuring the position, and the measurement is ensured to be arranged on a coding device on a power mechanism of the walking robot.
Furthermore, the walking track is installed in boiler body, boiler pressure pipeline and boiler instrument position.
Furthermore, a plurality of walking rails are arranged on the boiler body and perpendicular to the ground at intervals, and the walking rails are fixed on the boiler pressure pipeline and the boiler instrument part through supporting rods; each walking track is provided with a group of walking robots; overlapping the coverage surfaces of the adjacent inspection equipment; the walking robot comprises a sliding trolley, and the top of the sliding trolley is mounted with an electric hoist fixed on the top of the boiler body; the inspection carrying platform is a linear or arc-shaped plate seat, and inspection equipment is arranged on two sides of the plate seat respectively; the walking robot goes up and down on the walking track, and when going up and down, the electric hoist drives the sliding trolley to go up and down, the sliding trolley drives the plate seat to go up and down, and the inspection equipment on the swing seat goes up and down in a reciprocating mode to inspect.
And furthermore, a motor is fixed on the sliding trolley, and the plate seat is fixed on a rotating shaft of the motor and drives the plate seat to dynamically swing.
Furthermore, spiral walking rails are arranged on the boiler body and the boiler pressure pipeline; a linear walking track is arranged at the boiler instrument position, and the walking robot climbs or descends on the walking track in a spiral mode.
Still further, the walking track has arranged the location magnet steel in boiler instrument position department, be provided with on the walking robot rather than complex hall sensor, carry out AI image acquisition after the hall sensor of walking robot detects the location magnet steel to send the data of gathering to the controller and discern and judge.
Compared with the prior art, the intelligent inspection robot is applied to inspection of boiler pipelines, pressure vessels and equipment; the device can acquire the operation data and parameters of the device in real time, can find abnormality in time, and can accurately find a fault point when the pressure container leaks.
Drawings
Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of the inspection robot of the present invention.
Fig. 3 is a schematic diagram of a boiler body inspection structure according to the present invention.
Fig. 4 is a schematic structural view of the inspection carrying platform of the pressure pipeline of the utility model.
Detailed Description
Example 1:
as shown in fig. 1 to 4, the intelligent inspection robot is provided with the rails at the boiler inspection position, so that the intelligent inspection robot can continuously inspect the boiler body, the pressure pipeline, the instrument and other positions, and can find the leakage of the boiler body or the heat-preservation steam pipeline in time by utilizing mature infrared thermal imaging; patrol and examine boiler body through AI identification probe, acquire boiler body surface image to utilize wireless communication module to realize visual, to positions such as instrument collection image after, utilize ripe AI identification system, realize data identification, send data to the controller at last and compare, thereby realize functions such as unusual data identification, warning and report, it specifically as follows: the boiler inspection system comprises a plurality of walking rails 1 arranged at boiler inspection positions, wherein a self-powered walking robot 2 is arranged on the walking rails 1, an inspection carrying platform 3 is installed on the walking robot 2, and at least inspection equipment 4 is arranged on the inspection carrying platform 3; patrol and examine equipment 4 and be connected to remote terminal through wireless communication module, the walking robot walks on the walking track of preinstallation, during the walking, drives and patrols and examines the lift-launch platform synchronization action to utilize equipment of patrolling and examining to patrol and examine comprehensively.
The inspection equipment 4 is an AI identification probe and infrared thermal imaging equipment; AI discernment probe and infrared thermal imaging equipment are connected to first controller and second controller respectively, first controller and second controller are connected to through wireless communication module and patrol and examine the controller, patrol and examine the controller and pass through wireless module communication connection to remote terminal, AI discernment probe and infrared thermal imaging equipment gather image data and infrared thermal imaging data respectively, image data includes the visual image of AI discernment image data and boiler body, image data and infrared thermal imaging data are handled and are judged by respective controller is independent respectively to send data to and patrol and examine the controller and then send to remote terminal, thereby realize the digitization of patrolling and examining, visual and intelligent remote interaction platform. The inspection equipment 4 further comprises marking spraying equipment, and when a fault occurs, the marking spraying equipment sprays and marks the fault position. The walking robot 2 is provided with a height measurer, the height measurer is used for measuring the position, and the measuring ensures that the coding equipment is arranged on a power mechanism of the walking robot.
The walking track 1 is arranged at the positions of the boiler body, the boiler pressure pipeline and the boiler instrument.
A plurality of walking rails 1 are arranged on the boiler body and are perpendicular to the ground at intervals, and the walking rails 1 are fixed on the boiler pressure pipeline and the boiler instrument through supporting rods; each walking track 1 is provided with a group of walking robots; overlapping the coverage surfaces of the adjacent inspection equipment; the walking robot comprises a sliding trolley 21, and the top of the sliding trolley 21 is mounted with an electric hoist 22 fixed on the top of the boiler body; the inspection carrying platform 3 is a linear or arc-shaped plate base, and inspection equipment 4 is respectively arranged on two sides of the plate base; the walking robot goes up and down on the walking track, and when going up and down, the electric hoist drives the sliding trolley to go up and down, the sliding trolley drives the plate seat to go up and down, and the inspection equipment on the swing seat goes up and down in a reciprocating mode to inspect.
In another embodiment, a motor is fixed on the sliding trolley 21, and the plate base is fixed on a rotating shaft of the motor and drives the plate base to dynamically swing.
In another embodiment, spiral walking rails 1 are arranged on the boiler body and the boiler pressure pipeline; a linear walking track 1 is arranged at the position of the boiler instrument, and the walking robot climbs or descends on the walking track 1 in a spiral mode.
In another embodiment, the walking track 1 is arranged with the location magnet steel at the boiler instrument position, the walking robot is provided with a hall sensor matched with the walking robot, when the hall sensor of the walking robot detects the location magnet steel, AI image acquisition is carried out, and the acquired data is sent to the controller for identification and judgment.
The above-described embodiments are merely preferred embodiments of the present invention, and all equivalent changes or modifications of the structures, features and principles described in the claims of the present invention are included in the scope of the present invention.
Claims (9)
1. The utility model provides a robot is patrolled and examined to intelligence which characterized in that: the boiler inspection system comprises a plurality of walking tracks arranged at a boiler inspection part, wherein a walking robot with automatic power is arranged on the walking tracks, an inspection carrying platform is mounted on the walking robot, and at least inspection equipment is arranged on the inspection carrying platform; the inspection equipment is connected to the remote terminal through the wireless communication module.
2. The intelligent inspection robot according to claim 1, wherein: the inspection equipment is an AI identification probe and infrared thermal imaging equipment; the AI identification probe and the infrared thermal imaging equipment are respectively connected to a first controller and a second controller, the first controller and the second controller are connected to the inspection controller through a wireless communication module, and the inspection controller is in communication connection with a remote terminal through a wireless module.
3. The intelligent inspection robot according to claim 1 or 2, wherein: the inspection equipment further comprises marking spraying equipment.
4. The intelligent inspection robot according to claim 1, wherein: and a height measurer is arranged on the walking robot.
5. The intelligent inspection robot according to claim 1, wherein: the walking track is arranged at the boiler body, the boiler pressure pipeline and the boiler instrument.
6. The intelligent inspection robot according to claim 5, wherein: a plurality of walking rails are arranged on the boiler body and are perpendicular to the ground at intervals, and the walking rails are fixed on the boiler pressure pipeline and the boiler instrument through supporting rods; each walking track is provided with a group of walking robots; the walking robot comprises a sliding trolley, and the top of the sliding trolley is mounted with an electric hoist fixed on the top of the boiler body; the patrol carrying platform is a linear or arc-shaped plate seat, and patrol equipment is respectively arranged on two sides of the plate seat; and the coverage surfaces of the adjacent inspection equipment are overlapped.
7. The intelligent inspection robot according to claim 6, wherein: the sliding trolley is fixedly provided with a motor, and the plate seat is fixed on a rotating shaft of the motor.
8. The intelligent inspection robot according to claim 5, wherein: spiral walking rails are arranged on the boiler body and the boiler pressure pipeline; and a linear type walking track is arranged at the boiler instrument part.
9. The intelligent inspection robot according to claim 6, wherein: the walking track is arranged with the location magnet steel in boiler instrument position, be provided with on the walking robot rather than complex hall sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122588441.6U CN216657948U (en) | 2021-10-27 | 2021-10-27 | Intelligent inspection robot |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122588441.6U CN216657948U (en) | 2021-10-27 | 2021-10-27 | Intelligent inspection robot |
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| Publication Number | Publication Date |
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| CN216657948U true CN216657948U (en) | 2022-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122588441.6U Active CN216657948U (en) | 2021-10-27 | 2021-10-27 | Intelligent inspection robot |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115789472A (en) * | 2022-11-11 | 2023-03-14 | 贵州电网有限责任公司 | Portable combined type electric power automation inspection combined device |
| CN115789414A (en) * | 2022-10-26 | 2023-03-14 | 贵州电网有限责任公司 | A composite set for electric power automation computer lab is tourd |
| CN115789472B (en) * | 2022-11-11 | 2024-06-04 | 贵州电网有限责任公司 | Portable combined type electric power automatic inspection combined device |
-
2021
- 2021-10-27 CN CN202122588441.6U patent/CN216657948U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115789414A (en) * | 2022-10-26 | 2023-03-14 | 贵州电网有限责任公司 | A composite set for electric power automation computer lab is tourd |
| CN115789414B (en) * | 2022-10-26 | 2024-06-04 | 贵州电网有限责任公司 | Combined device for electric power automation machine room inspection |
| CN115789472A (en) * | 2022-11-11 | 2023-03-14 | 贵州电网有限责任公司 | Portable combined type electric power automation inspection combined device |
| CN115789472B (en) * | 2022-11-11 | 2024-06-04 | 贵州电网有限责任公司 | Portable combined type electric power automatic inspection combined device |
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