CN216656819U - Full-automatic filter screen welding equipment - Google Patents

Full-automatic filter screen welding equipment Download PDF

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Publication number
CN216656819U
CN216656819U CN202122855216.4U CN202122855216U CN216656819U CN 216656819 U CN216656819 U CN 216656819U CN 202122855216 U CN202122855216 U CN 202122855216U CN 216656819 U CN216656819 U CN 216656819U
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China
Prior art keywords
welding
die
pressing
welded
mold
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CN202122855216.4U
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Chinese (zh)
Inventor
吕益铭
苏忠高
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Fujian Xinqie Environmental Protection Technology Co ltd
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Fujian Xinqie Environmental Protection Technology Co ltd
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Abstract

The utility model discloses full-automatic filter screen welding equipment which comprises a die, a pressing mechanism, a welding lifting mechanism and a fixed seat, wherein the die is arranged on the die; the die is columnar, the pressing mechanism is used for pressing a welded object on the outer wall of the die, the welding mechanism is positioned above the die, and the welding mechanism is used for welding a left end welding part of the welded object and a right end welding part of the welded object together; the welding mechanism is arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the welding mechanism to reciprocate up and down; or: the die and the pressing mechanism are arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the die and the pressing mechanism to reciprocate up and down together. Among the above-mentioned technical scheme, welding equipment can improve off-the-shelf quality, promotes welded efficiency, improves machining accuracy, degree of automation and intelligent degree.

Description

Full-automatic filter screen welding equipment
Technical Field
The utility model relates to the technical field of welding, in particular to full-automatic filter screen welding equipment.
Background
When the columnar filter screen is manufactured, the left end welding part and the right end welding part of the filter screen are manually aligned to enable the filter screen to form a columnar shape, then the columnar shape is kept and is placed below the welding mechanism, and then the left end welding part and the right end welding part are welded together through the welding mechanism, so that the columnar filter screen is formed. The process efficiency of the columnar filter screen manufacturing is low, and the automation of a production line is not facilitated.
SUMMERY OF THE UTILITY MODEL
Therefore, a full-automatic filter screen welding device is needed to be provided, and the problem of low efficiency in welding columnar objects to be welded is solved.
In order to achieve the purpose, the application provides full-automatic filter screen welding equipment which comprises a die, a pressing mechanism, a welding lifting mechanism and a fixed seat;
the die is columnar, the pressing mechanism is used for pressing a welded object on the outer wall of the die, the welding mechanism is positioned above the die, and the welding mechanism is used for welding a left end welding part of the welded object and a right end welding part of the welded object together;
the welding mechanism is arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the welding mechanism to reciprocate up and down; or: the die and the pressing mechanism are arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the die and the pressing mechanism to reciprocate up and down together.
Further, the pressing mechanism comprises a lower pressing device, a left pressing device and a right pressing device, the lower pressing device is located below the mold, the left pressing device is located on the left side of the mold, and the right pressing device is located on the right side of the mold.
Further, press device includes lifting unit and lower pressure head down, the pressure head is located down the below of mould, the pressure head sets up down on the lifting unit, lifting unit is used for the drive reciprocating motion about the pressure head is down and make the pressure head will be pressed by the middle part of welding on the outer wall of the lower part of mould down.
Further, the top of lower pressure head sets up the storage tank, the shape of storage tank with the shape looks adaptation of the outer wall of the lower part of mould, the storage tank is used for the holding the outer wall of the lower part of mould.
Further, the lower pressing device further comprises a limiting assembly, the limiting assembly is arranged on the top of the lower pressing head, and the limiting assembly is used for preventing the welded object from shifting when the welded object is placed on the top of the lower pressing head.
Further, press the material device still includes the guide post down, the guide post with pressure head sliding connection down, the guide post along the direction setting of pressure head motion under the lifting unit drive.
Further, left side press device includes left translation subassembly and left pressure head, left side pressure head is located the left side of mould, the left end that left side pressure head set up is in on the left translation subassembly, left side translation subassembly is used for the drive left side pressure head left and right sides reciprocating motion.
Further, right side press device includes right translation subassembly and right pressure head, right side pressure head is located the right side of mould, the right-hand member setting of right side pressure head is in on the right translation subassembly, right side translation subassembly is used for the drive right side pressure head left and right sides reciprocating motion.
The welding device further comprises a pushing mechanism, and the pushing mechanism is used for pushing the welded object out along the outer wall of the die.
Furthermore, the pushing mechanism comprises a pushing assembly and a push plate, the push plate is sleeved on the outer wall of the mold in a sliding mode, the pushing assembly is arranged on the fixing seat through the pushing assembly, and the pushing assembly is used for driving the push plate to slide on the outer wall of the mold.
Different from the prior art, among the above-mentioned technical scheme, will be placed by the welding object on swager constructs, swager constructs can be pressed by the welding object on the outer wall of mould to left end welding part and the right-hand member welding part of welding object are exposed, and left end welding part and right-hand member welding part that welding mechanism will be welded together under the drive of welding elevating system, and the welding object is just convoluteed on the mould. Welding equipment can improve the off-the-shelf quality, promotes welded efficiency, improves machining accuracy, degree of automation and intelligent degree.
Drawings
FIG. 1 is a schematic structural diagram of a welding apparatus according to the present embodiment;
FIG. 2 is a schematic cross-sectional view of the welding apparatus of the present embodiment;
FIG. 3 is a schematic cross-sectional view of the object to be welded placed on the lower ram in this embodiment;
FIG. 4 is a schematic cross-sectional view of the lower ram pressing the object to be welded against the outer wall of the mold in this embodiment;
FIG. 5 is an enlarged view of the portion A in the present embodiment;
FIG. 6 is a schematic cross-sectional view of the object to be welded pressed against the outer wall of the mold by the left ram in this embodiment;
FIG. 7 is an enlarged view of the portion B in the present embodiment;
FIG. 8 is a schematic cross-sectional view of the object to be welded pressed against the outer wall of the mold by the right ram in this embodiment;
FIG. 9 is an enlarged view of the portion C in the present embodiment;
FIG. 10 is a schematic cross-sectional view illustrating the welding mechanism of this embodiment welding the left-end welding portion and the right-end welding portion together;
fig. 11 is an enlarged schematic view of a portion D in the present embodiment.
Description of reference numerals:
1. a mold;
2. a material pressing mechanism;
21. a material pressing device is arranged;
211. a lifting assembly; 212. a lower pressure head; 213. a containing groove; 214. a limiting component;
215. a guide post;
22. a left pressing device;
221. a left translation assembly; 222. a left ram; 223. a left press fit face;
23. a right pressing device;
231. a right translation assembly; 232. a right ram; 233. a right press fit face;
3. a welding mechanism;
4. welding a lifting mechanism;
5. pushing the plate;
6. a fixed seat;
7. a welded object;
71. a left end weld; 72. and a right end welding part.
Detailed Description
In order to explain in detail possible application scenarios, technical principles, practical embodiments, and the like of the present application, the following detailed description is given with reference to the accompanying drawings in conjunction with the listed embodiments. The embodiments described herein are merely for more clearly illustrating the technical solutions of the present application, and therefore, the embodiments are only used as examples, and the scope of the present application is not limited thereby.
Referring to fig. 1 to 11, the present embodiment provides a full-automatic filter screen welding apparatus, which includes a mold 1, a pressing mechanism 2, a welding mechanism 3, a welding lifting mechanism 4, and a fixing base 6.
The mold 1 has a columnar shape, and after the left end welding portion 71 of the object to be welded 7 and the right end welding portion 72 of the object to be welded 7 are welded together, the object to be welded 7 is wound around the mold 1, and the shape of the object to be welded 7 after welding is the same as the shape of the mold 1. The pressing mechanism 2 is used for pressing the object to be welded 7 on the outer wall of the die 1, and the pressing mechanism 2 is used for enabling the object to be welded 7 to be attached to the outer wall of the die 1. When the pressing mechanism 2 presses the object 7 against the outer wall of the die 1, the pressing mechanism 2 exposes the left end welding portion 71 of the object 7 and the right end welding portion 72 of the object 7.
The welding mechanism 3 is located above the die 1, the welding mechanism 3 is used for welding the left end welding part 71 of the object to be welded 7 and the right end welding part 72 of the object to be welded 7 together, and the object to be welded 7 is wound on the die 1.
The welding mechanism 3 is arranged on the fixed seat 6 through the welding lifting mechanism 4, the welding lifting mechanism 4 is used for driving the welding mechanism 3 to reciprocate up and down, the welding mechanism 3 moves downwards under the driving of the welding lifting mechanism 4 and welds an object to be welded 7 on the die 1, and after the welding is finished, the welding mechanism 3 moves upwards under the driving of the welding lifting mechanism 4; or:
the die 1 and the pressing mechanism 2 are arranged on the fixing seat 6 through the welding lifting mechanism 4, the welding lifting mechanism 4 is used for driving the die 1 and the pressing mechanism 2 to reciprocate up and down together, the die 1 and the pressing mechanism 2 move up to the welding mechanism 3 under the driving of the welding lifting mechanism 4, then the welding mechanism 3 welds a welded object 7 placed on the die 1, and after the welding is completed, the die 1 and the pressing mechanism 2 move down under the driving of the welding lifting mechanism 4.
In the technical scheme, the welded object is placed on the pressing mechanism, the pressing mechanism can press the welded object on the outer wall of the die, the left end welding part and the right end welding part of the welded object are exposed, the left end welding part and the right end welding part are welded together by the welding mechanism under the driving of the welding lifting mechanism, and the welded object is wound on the die. Welding equipment can improve the off-the-shelf quality, promotes welded efficiency, improves machining accuracy, degree of automation and intelligent degree.
The left end welded portion 71 of the object 7 may be the left end of the object 7, and the right end welded portion 72 of the object 7 may be the right end of the object 7. When the object 7 is pressed against the outer wall of the die 1, the left end welding portion 71 and the right end welding portion 72 are positioned on the top of the die 1, and then the welding mechanism 3 presses and welds the left end welding portion 71 and the right end welding portion 72 against the top of the die 1, which is shown in fig. 10 and 11. Since the left-end welding portion 71 and the right-end welding portion 72 are not pressed down by the pressing mechanism 2, the left-end welding portion 71 and the right-end welding portion 72 are tilted up, and the structure is as shown in fig. 8 and 9.
In the present embodiment, the pressing mechanism 2 includes a lower pressing device 21, a left pressing device 22 and a right pressing device 23, and the structure is as shown in fig. 1, fig. 2 and fig. 3. The lower pressing device 21 is located below the mold 1, the lower pressing device 21 is used for pressing the middle of the object to be welded 7 on the outer wall of the lower portion of the mold 1, the left end of the object to be welded 7 and the right end of the object to be welded 7 are respectively tilted upwards, and the structure is shown in fig. 4. The left pressing device 22 is located on the left side of the mold 1, the left pressing device 22 is used for pressing the left end of the object to be welded 7 on the left outer wall of the upper portion of the mold 1, the left pressing device 22 does not press the left end welding portion 71, so that the left end welding portion 71 and the right end welding portion 72 can be conveniently welded later, and the structure is shown in fig. 6 and 7. The right pressing device 23 is located on the right side of the mold 1, the right pressing device 23 is used for pressing the right end of the object to be welded 7 on the right outer wall of the upper portion of the mold 1, the right pressing device 23 does not press the right end welding portion 72, so that the left end welding portion 71 and the right end welding portion 72 can be conveniently welded later, and the structure is shown in fig. 8 and 9. The lower pressing device 21, the left pressing device 22 and the right pressing device 23 can press the welded object 7 to be placed on the outer wall of the mold 1 with a large attaching degree, so that the welded shape of the welded object 7 is the same as that of the mold 1, the quality of a finished product is improved, the welding efficiency is improved, and the machining accuracy, the automation degree and the intelligent degree are improved.
Referring to fig. 1 to 11, in the present embodiment, the lower pressing device 21 includes a lifting assembly 211 and a lower pressing head 212. The lower pressing head 212 is located below the die 1, the lower pressing head 212 is arranged on the lifting assembly 211, the lifting assembly 211 can be arranged on the fixed base 6, and the lifting assembly 211 is used for driving the lower pressing head 212 to reciprocate up and down and enabling the lower pressing head 212 to press the middle part of the welded object 7 on the outer wall of the lower part of the die 1. The object to be welded 7 is placed on top of the lower ram 212, and then the lifting assembly 211 drives the lower ram 212 to move upward to the die 1, and the object to be welded 7 placed on the lower ram 212 is pressed against the outer wall of the lower portion of the die 1.
Referring to fig. 1 to 11, in the present embodiment, the lifting assembly 211 may be a telescopic cylinder, or an electric telescopic rod. Taking the lifting assembly 211 of the telescopic cylinder as an example, the telescopic cylinder includes a cylinder body, a piston and a piston rod, the piston in the cylinder body performs a linear reciprocating motion in the cylinder body, the piston is connected to one end of the piston rod, the other end of the piston rod extends out of the cylinder body and is connected to the lower pressure head 212, the piston rod is a telescopic end of the telescopic cylinder, and the piston rod is vertically oriented and can drive the lower pressure head 212 to perform a vertical reciprocating motion.
Referring to fig. 1, fig. 2 and fig. 4, in the present embodiment, a receiving groove 213 is disposed at the top of the lower pressing head 212, a shape of the receiving groove 213 is matched with a shape of an outer wall of the lower portion of the mold 1, and the receiving groove 213 is used for receiving the outer wall of the lower portion of the mold 1. The shape of the mold 1 is preferably cylindrical, the groove wall of the accommodating groove 213 is arc-shaped, the groove wall of the accommodating groove 213 is attached to the outer wall of the mold 1, and when the groove wall of the accommodating groove 213 is attached to the outer wall of the mold 1, the center of circle of the accommodating groove 213 coincides with the center of circle of the mold 1. Preferably, the groove wall of the accommodating groove 213 is semicircular, so that the left end of the welded object 7 and the right end of the welded object 7 can be tilted to a greater extent, and the left pressing device 22 and the right pressing device 23 can be conveniently contacted with the left end of the welded object 7 and the right end of the welded object 7.
The welded object 7 is placed on the lower pressing head 212, the structure is as shown in fig. 3, then the lower pressing head 212 moves relative to the die 1, the welded object 7 is pressed on the die 1 by the lower pressing head 212, and the inventor finds that the welded object 7 is displaced along with the movement of the lower pressing head 212, so that the welded object 7 deviates from the preset position, and the quality of the finished product is finally affected. In order to solve the above problem, in this embodiment, the lower pressing device 21 further includes a limiting component 214, which is structurally shown in fig. 1. The limiting assembly 214 is arranged on the top of the lower pressing head 212, and the limiting assembly 214 is used for preventing the welded object 7 from being displaced when the welded object 7 is placed on the top of the lower pressing head 212. Therefore, the welded object 7 is limited at the preset position by the limiting component 214, and abnormal welding caused by position deviation of the welded object 7 is avoided.
In this embodiment, the limiting component 214 may be a plurality of protrusions disposed on the top of the lower pressing head 212, and the plurality of protrusions are disposed along a preset position of the object to be welded 7, and when the object to be welded 7 is placed on the top of the lower pressing head 212, the side wall of the object to be welded 7 is attached to the plurality of protrusions.
In this embodiment, the limiting component 214 may also be a limiting block disposed on the top of the lower pressing head 212 through a bolt, the bolt is convenient to detach, and the limiting block may be adjusted to fit objects to be welded 7 with different sizes.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, in the present embodiment, in order to improve the pressing accuracy, the lower pressing device 21 further includes a guide post 215. The guide post 215 is connected with the lower pressing head 212 in a sliding manner, a through hole for accommodating the guide post 215 is formed in the lower pressing head 212, and the guide post 215 is connected in the through hole in a sliding manner. It should be noted that the guiding post 215 may extend through the top of the lower ram 212. The guide post 215 is arranged along the direction that the lifting component 211 drives the lower pressing head 212 to move, and the guide post 215 is arranged up and down because the lifting component 211 drives the lower pressing head 212 to reciprocate up and down. With the help of the guide post 215, the lifting component 211 can straightly drive the lower pressing head 212 to reciprocate up and down, so that the lower pressing head 212 can be accurately butted with the die 1, the quality of a finished product is improved, the welding efficiency is improved, and the processing accuracy, the automation degree and the intelligent degree are improved.
In this embodiment, the number of the guiding columns 215 may be multiple, so as to further improve the accuracy of the docking of the lower ram 212 with the mold 1.
Referring to fig. 1 to 11, in the present embodiment, the left pressing device 22 includes a left translation assembly 221 and a left pressing head 222. The left ram 222 is located at the left side of the die 1, the left end of the left ram 222 is arranged on the left translation assembly 221, the left translation assembly 221 can be arranged at the left end of the fixed seat 6, and the left translation assembly 221 is used for driving the left ram 222 to reciprocate left and right and enabling the left end of the welded object 7 to press on the left outer wall of the upper part of the die 1. After the lower pressing device 21 presses the middle part of the object to be welded 7 on the die 1, the left translation assembly 221 pushes the left pressing head 222 rightward to press the left end of the object to be welded 7 on the left outer wall of the upper part of the die 1, the left pressing head 222 does not touch the left end welding part 71, and the left end welding part 71 is located above the middle outer wall (i.e., the top) of the upper part of the die 1.
Referring to fig. 1 to 11, in the present embodiment, the left translation assembly 221 may be a telescopic cylinder, or an electric telescopic rod. Here, taking the left translation assembly 221 of the telescopic cylinder as an example, the telescopic cylinder includes a cylinder body, a piston and a piston rod, the piston in the cylinder body performs a linear reciprocating motion in the cylinder body, the piston is connected to one end of the piston rod, the other end of the piston rod extends out of the cylinder body and is connected to the left pressure head 222, the piston rod is a telescopic end of the telescopic cylinder, and the piston rod is left-right oriented and can drive the left pressure head 222 to perform a left-right reciprocating motion.
Referring to fig. 1 to 11, in the present embodiment, the mold 1 is preferably cylindrical, and an arc-shaped left pressing surface 223 is disposed on the right side of the left pressing head 222, so that the left pressing surface 223 can be attached to the left sidewall of the upper portion of the mold 1.
In this embodiment, in order to improve the stability of the left translation assembly 221 during translation, the left pressing device 22 further includes a left sliding mechanism, and the left pressing head 222 or the telescopic end of the left translation assembly 221 is disposed on the fixing base 6 through the left sliding mechanism. The left sliding mechanism can be a sliding block and sliding groove mechanism, a sliding rail mechanism or a screw rod and nut mechanism. The left sliding mechanism can enable the left pressure head 222 to reciprocate more smoothly, and machining accuracy, automation degree and intelligent degree are improved.
Referring to fig. 1 to 11, in the present embodiment, the right pressing device 23 includes a right translation assembly 231 and a right pressing head 232. The right pressure head 232 is located on the right side of the die 1, the right end of the right pressure head 232 is arranged on the right translation assembly 231, the right translation assembly 231 can be arranged on the right end of the fixed seat 6, and the right translation assembly 231 is used for driving the right pressure head 232 to reciprocate left and right and enabling the right end of the welded object 7 to be pressed on the right outer wall of the upper part of the die 1. After the lower pressing device 21 presses the middle part of the object to be welded 7 against the mold 1, the right translation assembly 231 pushes the right pressing head 232 leftward to press the right end of the object to be welded 7 against the right outer wall of the upper part of the mold 1, the right pressing head 232 does not touch the right end welding part 72, and the right end welding part 72 is located above the middle outer wall (i.e., the top) of the upper part of the mold 1.
Referring to fig. 1 to 11, in the present embodiment, the right translation assembly 231 may be a telescopic cylinder, or an electric telescopic rod. The right translation assembly 231 of the telescopic cylinder is taken as an example, the telescopic cylinder comprises a cylinder body, a piston and a piston rod, the piston in the cylinder body performs linear reciprocating motion in the cylinder body, the piston is connected with one end of the piston rod, the other end of the piston rod extends out of the cylinder body and is connected with the right pressure head 232, the piston rod is a telescopic end of the telescopic cylinder, and the piston rod moves left and right and can drive the right pressure head 232 to perform left and right reciprocating motion.
Referring to fig. 1 to 11, in the present embodiment, the mold 1 is preferably cylindrical, and an arc-shaped right pressing surface 233 is disposed on a left side of the right pressing head 232, so that the right pressing surface 233 can be attached to a right side wall of an upper portion of the mold 1.
In this embodiment, in order to improve the stability of the right translation assembly 231 during translation, the right pressing device 23 further includes a right sliding mechanism, and the right pressing head 232 or the telescopic end of the right translation assembly 231 is disposed on the fixing base 6 through the right sliding mechanism. The right sliding mechanism can be a sliding block and sliding groove mechanism, a sliding rail mechanism or a screw rod and nut mechanism. The right sliding mechanism can enable the right pressure head 232 to reciprocate more smoothly, and machining accuracy, automation degree and intelligent degree are improved.
Referring to fig. 1 to 11, in the present embodiment, the left pressing device 22 and the right pressing device 23 are located at the same height, and the left pressing device 22 and the right pressing device 23 are symmetrical with respect to the mold 1. The left translation assembly 221 and the right translation assembly 231 are positioned symmetrically with respect to the mold 1, and the left ram 222 and the right ram 232 are symmetrical with respect to the mold 1. The lower pressing device 21 is located on a bisector between the left pressing device 22 and the right pressing device 23. Therefore, the left pressing device 22 and the right pressing device 23 can operate sequentially to press the welded object 7 on the die 1, so that the welding efficiency is improved, and the machining accuracy, the automation degree and the intelligent degree are improved.
It should be noted that, the left pressing device 22 and the right pressing device 23 may operate sequentially, that is, the left pressing device 22 operates before the right pressing device 23, the left pressing device 22 presses the welded object 7 on the mold 1 earlier than the right pressing device 23, or the left pressing device 22 presses the welded object 7 on the mold 1 first, and the right pressing device 23 starts to press the welded object 7 on the mold 1, the structure is shown in fig. 6 and 8; or: the right pressing device 23 operates in front of the left pressing device 22, the right pressing device 23 presses the object 7 to be welded on the mold 1 earlier than the left pressing device 22, or the right pressing device 23 presses the object 7 to be welded on the mold 1 first, and the left pressing device 22 starts to press the object 7 to be welded on the mold 1 again.
Note that the projection of the left end welding portion 71 and the projection of the right end welding portion 72 have an overlapping portion, and the projection direction is parallel to the direction of the welding mechanism 3 toward the mold 1, and the structure is as shown in fig. 8 and 9, and then the welding mechanism 3 can press and weld the left end welding portion 71 and the right end welding portion 72 when pressed downward.
Referring to fig. 1 to 11, in the present embodiment, a central axis of the welding mechanism 3 coincides with a central axis of the mold 1.
In some embodiments, the left pressing device may also be a structure (left translation assembly and left pressing head) different from that described in the above embodiments, and the left pressing device includes a left swinging member, a left rotating shaft, and a left power unit. The left swinging piece is arranged on the fixed seat through a left rotating shaft and is positioned on the left side of the die. The left power unit can be a motor and is connected with the left rotating shaft, and the left power unit is used for driving the left swinging piece to swing towards or away from the mold. When the left power unit drives the left swinging piece to swing towards the direction of the mold, so that the left swinging piece presses the welded object 7 on the left side wall of the upper part of the mold, the left end welding part 71 is still exposed; after welding, the left power unit drives the left swinging piece to swing towards the direction departing from the mold, and then the welded object 7 can be conveniently taken out. In such an embodiment, the lower pressing device (lifting assembly and lower ram) or the right pressing device (right translation assembly and right ram) described in the above embodiments may still be used. In this embodiment, the structure of the right pressing device may also be the same as that of the left pressing device, that is, the right pressing device includes a right swinging member, a right rotating shaft and a right power unit. The right swinging piece is arranged on the fixed seat through a right rotating shaft and is positioned on the right side of the die. The right power unit may be a motor, and the right power unit is connected to the right rotating shaft, so that the operation of the right power unit and the right swinging member will not be described herein again, please refer to the operation of the left power unit and the left swinging member.
In other embodiments, the swaging mechanism may further be a structure (left translation assembly, left pressing head, right translation assembly, and right pressing head) different from the structure described in the above embodiments, the swaging mechanism includes a left rotation member and a rotation member, the right end of the left rotation member is connected to the left end of the right rotation member through a rotation shaft, the left rotation member and the right rotation member rotate in opposite directions or opposite directions through the rotation shaft, the left rotation member and the right rotation member may cover most of the outer wall of the mold, and the middle outer wall of the upper portion of the mold is left to perform welding work on the left end welding portion 71 and the right end welding portion 72. The rotation between the left rotating piece and the right rotating piece can be driven by a motor, a telescopic cylinder and a telescopic oil cylinder.
The inventors found that when the left end welded portion 71 and the right end welded portion 72 are welded together, the object 7 is fitted over the outer wall of the mold 1, and the object 7 is not easily removed manually. In order to solve this problem, in the present embodiment, the pushing mechanism is used to push the object to be welded 7 out along the outer wall of the mold 1, and the structure is shown in fig. 1 to 3. Thus, the pushing mechanism pushes the columnar welded object 7 out for a certain distance along the outer wall of the die 1, so that the columnar welded object 7 protrudes out of the end part of the die 1, an operator can hold the columnar welded object 7 by hand and take out the columnar welded object, and the hand of the operator is prevented from being damaged by the welding part to a certain extent.
Referring to fig. 1 to 3, in the present embodiment, the pushing mechanism includes a pushing assembly and a pushing plate 5. The push plate 5 is sleeved on the outer wall of the mold 1 in a sliding mode, and the push plate 5 can be circular, rhombic, triangular and the like. The push plate 5 is arranged on the fixed seat 6 through the pushing assembly, and the pushing assembly is used for driving the push plate 5 to slide on the outer wall of the die 1. After the left end welding part 71 and the right end welding part 72 are welded together, the pushing component drives the pushing plate 5 to slide on the outer wall of the die 1 and push out to form a columnar welded object 7; then the pushing component drives the pushing plate 5 to the initial position, and the space of the die 1 is reserved for the next welded object 7.
Referring to fig. 1, 2 and 10, in a preferred embodiment, the welding mechanism 3 is disposed on the fixing base 6 through the welding lifting mechanism 4, the welding lifting mechanism 4 is configured to drive the welding mechanism 3 to reciprocate up and down, and the welding lifting mechanism 4 may be located above the welding mechanism 3. The welding lifting mechanism 4 can be a telescopic cylinder, a telescopic oil cylinder or an electric telescopic rod. Taking the welding lifting mechanism 4 of the telescopic cylinder as an example, the telescopic cylinder comprises a cylinder body, a piston and a piston rod, the piston in the cylinder body performs linear reciprocating motion in the cylinder body, the piston is connected with one end of the piston rod, the other end of the piston rod extends out of the cylinder body and is connected with a welding head of the welding mechanism 3, the piston rod is a telescopic end of the telescopic cylinder, and the piston rod moves up and down and can drive the welding head of the welding mechanism 3 to perform up-and-down reciprocating motion.
In this embodiment, the welding mechanism 3 may be an electric welding machine that melts the welding material on the welding electrode and the object to be welded 7 by using a high-temperature arc generated when the positive electrode and the negative electrode are momentarily short-circuited, and welds the left end welding portion 71 and the right end welding portion 72 together. The electric welding machine has the advantages of simple operation, convenient use, high speed and firm welding seam of the welded object 7 after welding. Alternatively, the welding mechanism 3 may perform welding by plasma welding or gas welding.
In this embodiment, the welded object 7 is a screen made of metal, and the screen is formed into a columnar screen after the left-end welded portion 71 and the right-end welded portion 72 of the screen are welded together. In the actual use process, the filter screen is cylindrical and has a larger volume. Correspondingly, the mold is also cylindrical. If the filter screen is to be made into a triangular prism shape, the mould is correspondingly made into a triangular prism shape; assuming that the screen is to be made quadrangular, the mold is correspondingly quadrangular. The filter screen can be used in engine oil filter element, air conditioner, purifier, smoke exhaust ventilator, air filter, dehumidifier, dust remover and other parts. Preferably, the filter screen is used on an engine oil filter element to replace the traditional filter paper. The welded object 7 is not limited to a screen, and may be a bendable metal plate.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or related to other embodiments specifically defined. In principle, in the present application, the technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution as long as there is no technical contradiction or conflict.
Unless defined otherwise, technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the use of relational terms herein is intended only to describe particular embodiments and is not intended to limit the present application.
In the description of the present application, the term "and/or" is a expression for describing a logical relationship between objects, meaning that three relationships may exist, for example a and/or B, meaning: there are three cases of A, B, and both A and B. In addition, the character "/" herein generally indicates that the former and latter associated objects are in a logical relationship of "or".
In this application, terms such as "first" and "second" are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
Without further limitation, in this application, the use of "including," "comprising," "having," or other similar expressions in phrases and expressions of "including," "comprising," or "having," is intended to cover a non-exclusive inclusion, and such expressions do not exclude the presence of additional elements in a process, method, or article that includes the recited elements, such that a process, method, or article that includes a list of elements may include not only those elements but also other elements not expressly listed or inherent to such process, method, or article.
As is understood in the examination of the guidelines, the terms "greater than", "less than", "more than" and the like in this application are to be understood as excluding the number; the expressions "above", "below", "within" and the like are understood to include the present numbers. In addition, in the description of the embodiments of the present application, "a plurality" means two or more (including two), and expressions related to "a plurality" similar thereto are also understood, for example, "a plurality of groups", "a plurality of times", and the like, unless specifically defined otherwise.
In the description of the embodiments of the present application, spatially relative expressions such as "central," "longitudinal," "lateral," "length," "width," "thickness," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used, and the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the specific embodiments or drawings and are only for convenience of describing the specific embodiments of the present application or for the convenience of the reader, and do not indicate or imply that the device or component in question must have a specific position, a specific orientation, or be constructed or operated in a specific orientation and therefore should not be construed as limiting the embodiments of the present application.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," "secured," and "disposed" used in the description of the embodiments of the present application are to be construed broadly. For example, the connection can be a fixed connection, a detachable connection, or an integrated arrangement; it can be a mechanical connection, an electrical connection, or a communication connection; they may be directly connected or indirectly connected through an intermediate; which may be communication within two elements or an interaction of two elements. Specific meanings of the above terms in the embodiments of the present application can be understood by those skilled in the art to which the present application pertains in accordance with specific situations.
It should be noted that, although the above embodiments have been described herein, the scope of the present invention is not limited thereby. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present patent.

Claims (10)

1. A full-automatic filter screen welding device is characterized by comprising a die, a pressing mechanism, a welding lifting mechanism and a fixed seat;
the die is columnar, the pressing mechanism is used for pressing a welded object on the outer wall of the die, the welding mechanism is positioned above the die, and the welding mechanism is used for welding a left end welding part of the welded object and a right end welding part of the welded object together;
the welding mechanism is arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the welding mechanism to reciprocate up and down; or: the die and the pressing mechanism are arranged on the fixed seat through the welding lifting mechanism, and the welding lifting mechanism is used for driving the die and the pressing mechanism to reciprocate up and down together.
2. The full-automatic filter screen welding equipment according to claim 1, wherein the pressing mechanism comprises a lower pressing device, a left pressing device and a right pressing device, the lower pressing device is located below the mold, the left pressing device is located on the left side of the mold, and the right pressing device is located on the right side of the mold.
3. The full-automatic filter screen welding equipment according to claim 2, wherein the lower pressing device comprises a lifting assembly and a lower pressing head, the lower pressing head is located below the mold, the lower pressing head is arranged on the lifting assembly, and the lifting assembly is used for driving the lower pressing head to reciprocate up and down and enabling the lower pressing head to press the middle of the welded object on the outer wall of the lower portion of the mold.
4. The full-automatic filter screen welding equipment according to claim 3, wherein a containing groove is formed in the top of the lower pressing head, the shape of the containing groove is matched with that of the outer wall of the lower portion of the die, and the containing groove is used for containing the outer wall of the lower portion of the die.
5. The full-automatic filter screen welding equipment according to claim 3 or 4, wherein the lower pressing device further comprises a limiting assembly, the limiting assembly is arranged on the top of the lower pressing head, and the limiting assembly is used for preventing the welded object from being displaced when the welded object is placed on the top of the lower pressing head.
6. The full-automatic filter screen welding equipment of claim 3, wherein the pressing device further comprises a guide column, the guide column is connected with the lower pressing head in a sliding mode, and the guide column is arranged along the direction of the lifting assembly driving the lower pressing head to move.
7. The full-automatic filter screen welding equipment of claim 2, wherein the left pressing device comprises a left translation assembly and a left pressing head, the left pressing head is located on the left side of the die, the left end of the left pressing head is arranged on the left translation assembly, and the left translation assembly is used for driving the left pressing head to reciprocate left and right.
8. The full-automatic filter screen welding equipment of claim 2, wherein the right pressing device comprises a right translation assembly and a right pressing head, the right pressing head is located on the right side of the die, the right end of the right pressing head is arranged on the right translation assembly, and the right translation assembly is used for driving the right pressing head to reciprocate left and right.
9. The full-automatic filter screen welding equipment according to claim 1, further comprising a material pushing mechanism, wherein the material pushing mechanism is used for pushing the welded object out along the outer wall of the die.
10. The full-automatic filter screen welding equipment of claim 9, wherein the pushing mechanism comprises a pushing assembly and a push plate, the push plate is slidably sleeved on the outer wall of the mold, the push plate is arranged on the fixed seat through the pushing assembly, and the pushing assembly is used for driving the push plate to slide on the outer wall of the mold.
CN202122855216.4U 2021-11-19 2021-11-19 Full-automatic filter screen welding equipment Active CN216656819U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114749823A (en) * 2022-06-14 2022-07-15 苏州宇薄新能源科技有限公司 Metal filters transversal joint welding device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114749823A (en) * 2022-06-14 2022-07-15 苏州宇薄新能源科技有限公司 Metal filters transversal joint welding device

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