CN216655463U

CN216655463U - Belt cleaning device is used in gear production

Info

Publication number: CN216655463U
Application number: CN202220040412.8U
Authority: CN
Inventors: 邬效学; 王芳; 汤忠权; 陈忠阳
Original assignee: Lu'an Precision Gear Co ltd
Current assignee: Lu'an Yuhao Ecological Agricultural Technology Co.,Ltd.
Priority date: 2022-01-06
Filing date: 2022-01-06
Publication date: 2022-06-03
Anticipated expiration: 2032-01-06

Abstract

The utility model provides a cleaning device for gear production, belongs to the technical field of gear cleaning, and is used for solving the problem of poor gear cleaning effect. The water storage tank comprises a water storage tank and a connecting mechanism, wherein the connecting mechanism comprises two fixing plates, the two fixing plates are fixed on the inner wall of the water storage tank, a circular plate is fixed between the two fixing plates, a connecting pipe is arranged on the circular plate, a water suction pump is fixed at the lower end of the connecting pipe, a rotary joint is rotatably arranged above the connecting pipe, a rotating assembly is arranged on the connecting pipe, a fixing assembly is arranged above the rotating assembly, and a spray washing assembly is arranged on the side surface of the rotating assembly; according to the gear cleaning device, the rotating assembly is matched with the spray cleaning assembly, so that the gear to be cleaned can be rotated to carry out spray cleaning, and the cleaning effect of the gear is improved; the fixed component, the connecting mechanism and the spray washing component are matched, so that the distance between the brush plate and the joint and the gear to be washed can be adjusted, meanwhile, the gears to be washed with different sizes can be fixed, and the applicability is improved.

Description

Belt cleaning device is used in gear production

Technical Field

The utility model belongs to the technical field of gear cleaning, and relates to a cleaning device for gear production.

Background

Gear machining is a process of obtaining a specific structure and precision of a gear by using a mechanical method. The gear is a core transmission component in the movement of the automobile, the quality of the processing quality of the gear directly affects the vibration noise, the reliability and the like of an automobile assembly and even the whole automobile, and sometimes becomes a key factor for restricting the improvement of the product level. Gear machining has a dedicated and complex tool system requiring different tools to be selected and designed for different gear products and machining modes. Such as hobbing cutters, gear shaving cutters and gear slotting cutters for processing cylindrical gears, circular broaching cutters for straight bevel gears and various gear milling cutters for processing spiral bevel gears. Therefore, the sharpening of the gear cutter is generally completed by special machine tools, such as a hob relieving machine tool, a multifunctional gear shaving grinder, a spiral bevel gear cutter grinder and the like, and the gear needs to be cleaned in multiple directions by a cleaning machine in the machining process.

In the prior art, the gear is generally cleaned by adopting water flow, the closer the spray head is to the gear, the cleaner the spray head is, but the different specifications of the gear lead to the fact that the distance between the gear and the spray head needs to be adjusted, and meanwhile, the gear cannot be thoroughly cleaned only by flushing, so that the cleaning effect of the gear is poor, and therefore the cleaning device for gear production is provided.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems in the prior art, and provides a gear production cleaning device, which aims to solve the technical problems that: how to improve the cleaning effect of the gear.

The purpose of the utility model can be realized by the following technical scheme:

the utility model provides a belt cleaning device is used in gear production, including storage water tank and coupling mechanism, the inside of storage water tank is fixed with the filter, coupling mechanism includes two fixed plates, two fixed plates are fixed on the inner wall of storage water tank, the side of storage water tank is provided with the drain pipe, be fixed with the plectane between two fixed plates, be provided with the connecting pipe on the plectane, the lower extreme of connecting pipe is fixed with the suction pump, the upper end of connecting pipe runs through and stretches out the plectane, the top of connecting pipe is rotated and is provided with rotary joint, be provided with runner assembly on the connecting pipe, runner assembly's top is provided with fixed subassembly, runner assembly's side is provided with the spray rinsing subassembly.

The rotating assembly comprises a rotating motor and a rotating cylinder, the rotating cylinder is rotatably arranged on the connecting pipe, the rotating joint penetrates through and extends out of the rotating cylinder, a driven gear is fixed to the side face of the rotating cylinder, the rotating motor is fixed below the fixing plate, a driving gear is fixed to an output shaft of the rotating motor, and the driving gear is meshed with the driven gear.

By adopting the structure, the rotating motor drives the driving gear to rotate through the output shaft, the driving gear drives the driven gear to rotate, the driven gear drives the rotating drum to rotate, and the rotating drum drives the spray-washing assembly to rotate.

The fixed subassembly includes the baffle, and the baffle is fixed in the top of connecting pipe, and the top of baffle is fixed with three spring loop pole, and the end fixing of spring loop pole has the clamping bar, has placed on the baffle and has waited to wash the gear.

By adopting the structure, the central hole of the gear to be washed is aligned to the three clamping rods, then the three clamping rods are sleeved into the central hole of the gear to be washed, the gear to be washed falls above the baffle, and the spring sleeve rod drives the clamping rods to extrude the central hole of the gear to be washed, so that the gear to be washed is fixed.

The spray-washing assembly comprises two sliding groove plates, the two sliding groove plates are fixed on the side face of the rotating cylinder, a threaded rod is arranged on each sliding groove plate in a rotating mode, a hand wheel is fixed at the end portion of the threaded rod, a moving block is connected to the threaded rod on one side in a threaded mode, a lifting box is fixed above the moving block, a partition plate is fixed inside the lifting box, a lifting groove is formed in the partition plate and communicated with the lifting box, a rotating rod is arranged inside the lifting box in a rotating mode, a rotating column is fixed on the rotating rod, a V-shaped annular groove is formed in the rotating column, a lifting motor is fixed above the lifting box, an output shaft of the lifting motor is fixedly connected with the rotating rod through a coupler, a brush plate is arranged inside the lifting groove in a sliding mode, a moving rod is fixed to one end of the brush plate, and the moving rod is arranged on the V-shaped annular groove in a sliding mode.

Structure more than adopting, the hand wheel rotates, and the hand wheel drives the threaded rod and rotates, and the threaded rod drives the removal piece and removes, and the movable block drives the lift box and removes suitable position, and elevator motor passes through the output shaft and drives the dwang rotation, and the dwang drives the rotation post and rotates, and the rotation post drives V type ring groove and rotates, and V type ring groove drives the movable rod reciprocating motion, and the movable rod drives the brush board and reciprocates to treat and wash the gear and wash.

The spray-washing assembly further comprises a connecting plate, the connecting plate is arranged on the threaded rod of the other side in a sliding mode, two symmetrical spray heads are fixed above the connecting plate, a connecting joint is fixed to the side face of the connecting plate, one end of the connecting joint is communicated with the connecting joint through a pipeline inside the connecting plate, and the other end of the connecting joint is communicated with the rotary joint through a spring hose.

Structure more than adopting, the hand wheel rotates, and the hand wheel drives the threaded rod and rotates, and the threaded rod drives movable block and connecting plate removal, and the movable block drives lift box and connecting plate and removes suitable position, passes through spring hose with attach fitting and rotary joint and connects, and a rotating cylinder drives the threaded rod and removes, and the threaded rod drives brush board and attach fitting rotation to treat to wash the gear and spray and scrub, when not using, can discharge the inside washing liquid of storage water tank through the drain pipe.

Compared with the prior art, this belt cleaning device for gear production has following advantage:

1. the rotating assembly is matched with the spray washing assembly, so that the gear to be washed can be rotated to carry out spray washing, and the cleaning effect of the gear is improved;

2. fixed subassembly, coupling mechanism and spray rinsing subassembly cooperation can adjust brush board and attach fitting and wait to wash the distance between the gear, can fix not unidimensional waiting to wash the gear simultaneously to can fix the washing to not unidimensional waiting to wash the gear, improve the suitability.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a perspective view of a portion of the components of the present invention;

FIG. 4 is an enlarged schematic view of the structure at A in FIG. 2;

in the figure: 1. a fixing plate; 2. a spray head; 3. connecting a joint; 4. a connecting pipe; 5. a water storage tank; 6. a chute plate; 7. a lifting box; 8. a gear to be washed; 9. a water pump; 10. rotating the motor; 11. a hand wheel; 12. a threaded rod; 13. a connecting plate; 14. a baffle plate; 15. a rotating drum; 16. a driven gear; 17. a circular plate; 18. a lifting groove; 19. a partition plate; 20. a driving gear; 21. a lift motor; 22. rotating the column; 23. a V-shaped ring groove; 24. a moving block; 25. rotating the rod; 26. a clamping bar; 27. brushing a plate; 28. a travel bar; 29. a spring loop bar; 30. a rotary joint; 31. a filter plate.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Please refer to fig. 1-4, this embodiment provides a cleaning device for gear production, which includes a water storage tank 5 and a connection mechanism, a filter plate 31 is fixed inside the water storage tank 5, a drain pipe is disposed on a side surface of the water storage tank 5, the connection mechanism includes two fixing plates 1, the two fixing plates 1 are fixed on an inner wall of the water storage tank 5, a circular plate 17 is fixed between the two fixing plates 1, a connection pipe 4 is disposed on the circular plate 17, a water pump 9 is fixed at a lower end of the connection pipe 4, the upper end of the connection pipe 4 penetrates through and extends out of the circular plate 17, a rotary joint 30 is rotatably disposed above the connection pipe 4, a rotation assembly is disposed on the connection pipe 4, a fixing assembly is disposed above the rotation assembly, and a spray cleaning assembly is disposed on a side surface of the rotation assembly.

The rotating assembly comprises a rotating motor 10 and a rotating cylinder 15, the rotating cylinder 15 is rotatably arranged on the connecting pipe 4, the rotating joint 30 penetrates through and extends out of the rotating cylinder 15, a driven gear 16 is fixed on the side surface of the rotating cylinder 15, the rotating motor 10 is fixed below the fixing plate 1, a driving gear 20 is fixed on an output shaft of the rotating motor 10, and the driving gear 20 is meshed with the driven gear 16; the rotating motor 10 drives the driving gear 20 to rotate through the output shaft, the driving gear 20 drives the driven gear 16 to rotate, the driven gear 16 drives the rotating cylinder 15 to rotate, and the rotating cylinder 15 drives the spray washing assembly to rotate.

The fixing component comprises a baffle plate 14, the baffle plate 14 is fixed above the connecting pipe 4, three spring sleeve rods 29 are fixed above the baffle plate 14, clamping rods 26 are fixed at the end parts of the spring sleeve rods 29, and the gear 8 to be washed is placed on the baffle plate 14; the central hole of the gear 8 to be washed is aligned with the three clamping rods 26, the three clamping rods 26 are sleeved into the central hole of the gear 8 to be washed, the gear 8 to be washed falls above the baffle 14, and the spring sleeve rod 29 drives the clamping rods 26 to extrude the central hole of the gear 8 to be washed, so that the gear 8 to be washed is fixed.

The spray washing assembly comprises two chute plates 6, the two chute plates 6 are fixed on the side face of a rotating cylinder 15, a threaded rod 12 is rotatably arranged on each chute plate 6, a hand wheel 11 is fixed at the end of each threaded rod 12, a moving block 24 is in threaded connection with each threaded rod 12 on one side, a lifting box 7 is fixed above each moving block 24, a partition plate 19 is fixed inside each lifting box 7, a lifting groove 18 is formed in each partition plate 19, each lifting groove 18 is communicated with the inside of each lifting box 7, a rotating rod 25 is rotatably arranged inside each lifting box 7, a rotating column 22 is fixed on each rotating rod 25, a V-shaped annular groove 23 is formed in each rotating column 22, a lifting motor 21 is fixed above each lifting box 7, an output shaft of each lifting motor 21 is fixedly connected with each rotating rod 25 through a coupler, a brush plate 27 is slidably arranged inside each lifting groove 18, a moving rod 28 is fixed at one end of each brush plate 27, and each moving rod 28 is slidably arranged on each V-shaped annular groove 23; rotate hand wheel 11, hand wheel 11 drives threaded rod 12 and rotates, threaded rod 12 drives movable block 24 and moves, movable block 24 drives lift box 7 and moves suitable position, lift motor 21 drives dwang 25 through the output shaft and rotates, dwang 25 drives rotation post 22 and rotates, rotation post 22 drives V-arrangement annular groove 23 and rotates, V-arrangement annular groove 23 drives movable rod 28 reciprocating motion, movable rod 28 drives brush board 27 and reciprocates, thereby treat to wash gear 8 and wash, when not using, can discharge the inside washing liquid of storage water tank 5 through the drain pipe.

The spray washing assembly further comprises a connecting plate 13, the connecting plate 13 is arranged on the threaded rod 12 on the other side in a sliding mode, two symmetrical spray heads 2 are fixed above the connecting plate 13, a connecting joint 3 is fixed on the side face of the connecting plate 13, one end of the connecting joint 3 is communicated with the connecting joint 3 through a pipeline inside the connecting plate 13, and the other end of the connecting joint 3 is communicated with the rotary joint 30 through a spring hose; the hand wheel 11 is rotated, the hand wheel 11 drives the threaded rod 12 to rotate, the threaded rod 12 drives the moving block 24 and the connecting plate 13 to move, the moving block 24 drives the lifting box 7 and the connecting plate 13 to move to proper positions, the connecting joint 3 and the rotary joint 30 are connected through the spring hose, the rotating cylinder 15 drives the threaded rod 12 to move, and the threaded rod 12 drives the brush plate 27 and the connecting joint 3 to rotate, so that the gear 8 to be washed is sprayed and scrubbed.

The working principle of the utility model is as follows:

the hand wheel 11 is rotated, the hand wheel 11 drives the threaded rod 12 to rotate, the threaded rod 12 drives the movable block 24 and the connecting plate 13 to move, the movable block 24 drives the lifting box 7 and the connecting plate 13 to move to proper positions, so that the brush plate 27 and the connecting joint 3 move to proper positions, the lifting motor 21 drives the rotating rod 25 to rotate through an output shaft, the rotating rod 25 drives the rotating column 22 to rotate, the rotating column 22 drives the V-shaped annular groove 23 to rotate, the V-shaped annular groove 23 drives the moving rod 28 to reciprocate, the moving rod 28 drives the brush plate 27 to move up and down, so that the gear 8 to be washed is washed, the water pump 9 pumps the cleaning liquid in the water storage tank 5 to the inside of the connecting pipe 4 and then to the rotating joint 30 through the connecting pipe 4, the cleaning liquid is conveyed to the connecting joint 3 through a spring hose by the rotating joint 30, and the cleaning liquid is conveyed to a pipeline in the connecting plate 13 by the connecting joint 3, at last, the cleaning liquid is conveyed to the spray head 2, the spray head 2 sprays the upper side and the lower side of the gear 8 to be cleaned, the gear 8 to be cleaned is sprayed, the sprayed cleaning liquid falls on the filter plate 31, the filter plate 31 filters the cleaning liquid and then can be reused, the rotating motor 10 drives the driving gear 20 to rotate through the output shaft, the driving gear 20 drives the driven gear 16 to rotate, the driven gear 16 drives the rotating cylinder 15 to rotate, the rotating cylinder 15 drives the threaded rod 12 to move, the threaded rod 12 drives the brush plate 27 and the connecting joint 3 to rotate, the gear 8 to be cleaned is rotated and scrubbed, and the cleaning dead angle is avoided being left.

In conclusion, the rotating assembly is matched with the spray washing assembly, so that the gear 8 to be washed can be rotated to carry out spray washing, and the cleaning effect of the gear is improved; fixed subassembly, coupling mechanism and spray rinsing subassembly cooperation can adjust brush board 27 and attach fitting 3 and wait to wash the distance between the gear 8, can fix not unidimensional gear 8 of waiting to wash simultaneously to can fix the washing to not unidimensional gear 8 of waiting to wash, improve the suitability.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The utility model provides a belt cleaning device is used in gear production, including storage water tank (5) and coupling mechanism, a serial communication port, the inside of storage water tank (5) is fixed with filter (31), coupling mechanism includes two fixed plate (1), two fixed plate (1) are fixed on the inner wall of storage water tank (5), the side of storage water tank (5) is provided with the drain pipe, be fixed with plectane (17) between two fixed plate (1), be provided with connecting pipe (4) on plectane (17), the lower extreme of connecting pipe (4) is fixed with suction pump (9), the upper end of connecting pipe (4) is run through and is stretched out plectane (17), the top of connecting pipe (4) is rotated and is provided with rotary joint (30), be provided with runner assembly on connecting pipe (4), runner assembly's top is provided with fixed subassembly, runner assembly's side is provided with the spray rinsing subassembly.

2. The gear production cleaning device according to claim 1, wherein the rotating assembly comprises a rotating motor (10) and a rotating cylinder (15), the rotating cylinder (15) is rotatably arranged on the connecting pipe (4), a rotating joint (30) penetrates through the rotating cylinder (15) and extends out of the rotating cylinder (15), a driven gear (16) is fixed on the side surface of the rotating cylinder (15), the rotating motor (10) is fixed below the fixing plate (1), a driving gear (20) is fixed on an output shaft of the rotating motor (10), and the driving gear (20) is meshed with the driven gear (16).

3. The cleaning device for gear production according to claim 1, wherein the fixing assembly comprises a baffle plate (14), the baffle plate (14) is fixed above the connecting pipe (4), three spring sleeve rods (29) are fixed above the baffle plate (14), clamping rods (26) are fixed at the end parts of the spring sleeve rods (29), and the gear (8) to be cleaned is placed on the baffle plate (14).

4. The gear production cleaning device according to claim 2 or 3, wherein the spray-washing assembly comprises two chute plates (6), the two chute plates (6) are fixed on the side surface of the rotating cylinder (15), a threaded rod (12) is rotatably arranged on each chute plate (6), a hand wheel (11) is fixed at the end of the threaded rod (12), a moving block (24) is connected to the threaded rod (12) on one side in a threaded manner, a lifting box (7) is fixed above the moving block (24), a partition plate (19) is fixed inside the lifting box (7), a lifting groove (18) is formed in each partition plate (19), the lifting groove (18) is communicated with the inside of the lifting box (7), a rotating rod (25) is rotatably arranged inside the lifting box (7), a rotating column (22) is fixed on each rotating rod (25), a V-shaped annular groove (23) is formed in each rotating column (22), a lifting motor (21) is fixed above the lifting box (7), an output shaft of the lifting motor (21) is fixedly connected with the rotating rod (25) through a coupler, a brush plate (27) is arranged inside the lifting groove (18) in a sliding mode, a moving rod (28) is fixed to one end of the brush plate (27), and the moving rod (28) is arranged on the V-shaped annular groove (23) in a sliding mode.

5. The gear production cleaning device according to claim 4, wherein the spray-washing assembly further comprises a connecting plate (13), the connecting plate (13) is slidably arranged on the threaded rod (12) on the other side, two symmetrical spray heads (2) are fixed above the connecting plate (13), a connecting joint (3) is fixed on the side surface of the connecting plate (13), one end of the connecting joint (3) is communicated with the connecting joint (3) through a pipeline inside the connecting plate (13), and the other end of the connecting joint (3) is communicated with the rotary joint (30) through a spring hose.