CN216655116U

CN216655116U - Full-automatic car logo UV spraying production line

Info

Publication number: CN216655116U
Application number: CN202123305766.5U
Authority: CN
Inventors: 夏建明
Original assignee: Wenton Industrial Equipment Jiangsu Co ltd
Current assignee: Wenton Industrial Equipment Jiangsu Co ltd
Priority date: 2021-12-24
Filing date: 2021-12-24
Publication date: 2022-06-03
Anticipated expiration: 2031-12-24

Abstract

The utility model discloses a full-automatic car logo UV spraying production line, which comprises an injection molding piece taking robot and an annealing furnace, wherein the injection molding piece taking robot is arranged on the side of an injection molding machine; an annealing unloading robot for transferring the product to a dust removal cabinet or a UV spraying area is arranged beside an annealing unloading area of the annealing furnace; a UV spraying cabinet unloading robot for transferring the product to a UV light curing line is arranged at a blanking port of the UV spraying area; and a UV line unloading robot for transferring the product to a UV discharging line is arranged at the unloading area of the UV light curing line. According to the automatic production line, the production capacity is effectively improved, no person walks in the automatic equipment, the cleanliness of a production area is improved, and the yield of products is improved.

Description

Full-automatic car logo UV spraying production line

Technical Field

The utility model relates to the technical field of UV automatic coating, in particular to a full-automatic car logo UV spraying production line.

Background

The existing high-end automobile logo spraying line is complex in process, basically adopts worker workpiece loading/unloading operation, and is low in automation degree, poor in cleanliness of an operation area, unstable in product quality and low in finished product qualification rate.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a full-automatic car logo UV spraying production line which is high in automation degree, improves the cleanliness of a production area and improves the yield of products.

In order to achieve the purpose, the utility model provides the following technical scheme: a full-automatic car logo UV spraying production line comprises an injection molding piece taking robot capable of taking a product to be processed to an annealing furnace; an annealing unloading robot for transferring the product to a dust removal cabinet or a UV spraying area is arranged beside an annealing unloading area of the annealing furnace; a UV spraying cabinet unloading robot for transferring the product to a UV light curing line is arranged at a blanking port of the UV spraying area; and a UV line unloading robot for transferring the product to a UV discharging line is arranged at the unloading area of the UV light curing line.

Furthermore, the injection molding piece taking robot 2 and the annealing furnace 5 are arranged on the side of the injection molding machine 1.

Furthermore, the injection molding machine, the injection molding part picking robot and the annealing furnace are symmetrically provided with two parts.

Furthermore, the inlet section of the annealing furnace is provided with an annealing upper part area and an electrostatic dust removal rod for removing static electricity on the inner surface of the workpiece.

Furthermore, the dust removal cabinet is arranged beside the UV spraying area.

Furthermore, the UV spraying area comprises a UV spraying robot arranged in the middle and a UV positioning rotary table rotating around the UV spraying robot.

Furthermore, a jig chamber, a paint supply chamber and a power distribution chamber are arranged beside the UV spraying area.

Furthermore, the UV light curing line is shaped like a Chinese character 'hui'.

Furthermore, the UV light curing line runs along the anticlockwise direction, and a feeding area, an IR leveling area, a UV curing area and a discharging area are sequentially arranged along the running direction; the feeding area and the UV spray booth discharging robot are arranged oppositely.

Compared with the prior art, the utility model has the following beneficial effects: the novel car logo UV spraying line is high in automation degree, and unmanned operation is performed through automatic robot production. The labor cost is saved, at least 3 persons are allocated to each original line body, and the automatic unmanned 24-hour operation is realized. The cleanliness of a production area can be influenced when manual operation is adopted, air flow disturbance is generated, and the product quality cannot be guaranteed, so that the yield is influenced. The line can realize spraying of UV paint on the inner surface and the outer surface of the car logo, only partial equipment parameters need to be adjusted, and equipment universality is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1, a full-automatic car logo UV spraying production line comprises an injection molding piece taking robot 2 capable of taking a product to be processed to an annealing furnace 5; an annealing unloading robot 8 for transferring the product to a dust removal cabinet 7 or a UV spraying area is arranged beside the annealing unloading area 6 of the annealing furnace 5; a UV spray cabinet unloading robot 11 for transferring the product to a UV light curing line 12 is arranged at the feed opening of the UV spray area; and a UV ray discharging robot 13 for transferring the product to a UV discharging line 14 is arranged at the discharging area 17 of the UV light curing line 12.

In an embodiment of the utility model, the injection molding piece taking robot 2 and the annealing furnace 5 are arranged on the side of the injection molding machine 1.

In one embodiment of the utility model, the injection molding machine 1, the injection molding part taking robot 2 and the annealing furnace 5 are symmetrically arranged. The efficiency can be greatly improved through the double working positions which are symmetrically arranged, and the UV curing line 12-shaped structure is adapted to the UV curing line, so that the workshop space is reasonably utilized.

In one embodiment of the utility model, the inlet section of the annealing furnace 5 is provided with an annealing upper piece area 4 and an electrostatic precipitation rod 3 for removing static electricity on the inner surface of a workpiece.

In one embodiment of the present invention, the dust-removing cabinet 7 is disposed beside the UV spraying area.

In one embodiment of the present invention, the UV spraying area includes a UV spraying robot 10 disposed in the middle and a UV positioning turntable 9 rotating around the UV spraying robot 10.

In an embodiment of the present invention, a jig chamber 19, a paint supply chamber 20, and a power distribution chamber 21 are disposed beside the UV spraying region.

In an embodiment of the present invention, the UV light curing lines 12 are in a shape of a Chinese character 'hui'.

In one embodiment of the utility model, the UV light curing line 12 runs along the counterclockwise direction, and a feeding area 18, an IR leveling area 15, a UV curing area 16 and a blanking area 17 are sequentially arranged along the running direction; the feeding area 18 is arranged opposite to the UV spray booth unloading robot 11.

The working principle is as follows: the injection molding machine 1 is molded and then opened, the injection molding part taking robot 2 takes out a product from a mold and transfers the product to an electrostatic precipitation bar 3 for internal surface static removal, after the static removal, the injection molding part taking robot 2 puts the product on a tray of an annealing upper part area 4, an annealing furnace 5 conveys the tray into the furnace for stress relief annealing, after the annealing is finished, the tray is conveyed to an annealing lower part area 6, an annealing lower part robot 8 takes out the product from the tray of the annealing lower part area 6 and transfers the product to a dust removal cabinet 7 for external surface electrostatic precipitation system dust removal, after the dust removal is finished, the annealing lower part robot 8 puts the product on a UV positioning rotary table 9, the UV positioning rotary table 9 rotates the product to a spraying station, the UV spraying robot 10 sprays the workpiece rotating to the station, after the rotary table spraying is finished, the UV positioning rotary table 9 transfers the product to the lower part station, and the UV spraying cabinet lower part robot 11 transfers the product sprayed on the rotary table to a UV light curing line 12 tray, the UV photocuring line 12 sends the product to an IR leveling area 15 and a UV curing area 16 for curing through a power and free conveying system, the product is sent to a cooling section located in a blanking area 17 after being cured, the cooled product is taken out by a UV piece discharging robot 13 and is merged onto a UV discharging line 14, and the product is sent to an aluminum plating area for aluminum plating, so that the whole UV spraying process is completed.

The UV spraying line of the vehicle logo has high automation degree, and adopts a robot to automatically produce unmanned operation. The labor cost is saved, at least 3 persons are allocated to each original line body, and the full-automatic unmanned 24-hour operation is realized. When manual operation is available, the cleanliness of a production area is influenced, air flow disturbance is generated, and therefore the rate of finished products is influenced. The line can realize spraying of UV paint on the inner surface and the outer surface of the car logo, only partial equipment parameters need to be adjusted, and equipment universality is improved.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a full-automatic car logo UV spraying production line which characterized in that: comprises an injection molding part taking robot (2) which can take a product to be processed to an annealing furnace (5); an annealing unloading robot (8) for transferring the product to a dust removal cabinet (7) or a UV spraying area is arranged beside an annealing unloading area (6) of the annealing furnace (5); a UV spraying cabinet unloading robot (11) for transferring the product to a UV light curing line (12) is arranged at the feed opening of the UV spraying area; and a UV ray discharging robot (13) for transferring the product to a UV discharging line (14) is arranged at the discharging area (17) of the UV light curing line (12).

2. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: the injection molding part taking robot (2) and the annealing furnace (5) are arranged on the side of the injection molding machine (1).

3. The full-automatic car logo UV spraying production line according to claim 2, characterized in that: the injection molding machine (1), the injection molding part taking robot (2) and the annealing furnace (5) are symmetrically provided with two units.

4. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: and an annealing upper part area (4) and an electrostatic dust removal rod (3) for removing static electricity on the inner surface of the workpiece are arranged at the inlet section of the annealing furnace (5).

5. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: the dust removal cabinet (7) is arranged beside the UV spraying area.

6. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: the UV spraying area comprises a UV spraying robot (10) arranged in the middle and a UV positioning rotary table (9) rotating around the UV spraying robot (10).

7. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: and a jig chamber (19), a paint supply chamber (20) and a power distribution chamber (21) are arranged beside the UV spraying area.

8. The full-automatic car logo UV spraying production line according to claim 1, is characterized in that: the UV light curing lines (12) are in a shape of Chinese character 'hui'.

9. The full-automatic car logo UV spraying production line according to claim 8, characterized in that: the UV light curing line (12) runs along the anticlockwise direction, and is sequentially provided with a feeding area (18), an IR leveling area (15), a UV curing area (16) and a blanking area (17) along the running direction; the feeding area (18) is opposite to the UV spray booth unloading robot (11).