CN216654343U - Online automatic liquid distribution precise injection control device - Google Patents

Online automatic liquid distribution precise injection control device Download PDF

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Publication number
CN216654343U
CN216654343U CN202122800422.5U CN202122800422U CN216654343U CN 216654343 U CN216654343 U CN 216654343U CN 202122800422 U CN202122800422 U CN 202122800422U CN 216654343 U CN216654343 U CN 216654343U
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pump
buffer tank
control device
metering pump
mixer
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策红军
梅保
张社强
李大宏
赵辉
林茂
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Luoyang Lvchao Environmental Protection Technology Co ltd
Luoyang Lvchao Tengye Intelligent Equipment Co ltd
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Luoyang Lvchao Tengye Intelligent Equipment Co ltd
Luoyang Lvchao Environmental Protection Technology Co ltd
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Abstract

本实用新型介绍了在一种线式自动配液精密注控装置,包括均质泵、缓冲罐、连接管路、混合器和计量泵;均质泵进液口与稀释剂和药剂注入点通过连接管路连接,均质泵出液口通过连接管路连接混合器入口端,混合器设置在缓冲罐内部;缓冲罐下部出液口通过连接管路与计量泵进口端连接,计量泵出口端通过连接管路连接至加药点。本实用新型的在线式自动配液精密注控装置,通过较小体积的缓冲罐及均质泵、混合器和计量泵的组合使用,调和效率高、时间短、智能化程度高、操作控制方便,结构简单、安装方便,与传统工艺设备相比,大大减少设备投入,减小设备占地空间,适用性强,成本低、能满足各种性质药剂的配制和工况条件要求。

Figure 202122800422

The utility model introduces an in-line automatic liquid dispensing precision injection control device, which comprises a homogenizing pump, a buffer tank, a connecting pipeline, a mixer and a metering pump; The connection pipeline is connected, the liquid outlet of the homogenizer pump is connected to the inlet end of the mixer through the connection pipeline, and the mixer is set inside the buffer tank; the liquid outlet at the lower part of the buffer tank is connected to the inlet end of the metering pump through the connection pipeline, and the outlet end of the metering pump is connected Connect to the dosing point via the connecting line. The on-line automatic liquid dispensing precise injection control device of the utility model is used in combination with a buffer tank with a smaller volume, a homogenizer pump, a mixer and a metering pump, and has the advantages of high blending efficiency, short time, high degree of intelligence and convenient operation and control. Compared with traditional process equipment, it greatly reduces equipment investment, reduces equipment footprint, has strong applicability, low cost, and can meet the requirements of preparation of various properties and working conditions.

Figure 202122800422

Description

Online automatic liquid distribution precise injection control device
Technical Field
The utility model relates to the technical field of environment-friendly petrochemical medicament injection systems, in particular to an online automatic liquid preparation precise injection control device.
Background
At present, the agents added in environmental protection, petrochemical industry and the like are diluted or prepared before injection, such as corrosion inhibitors, scale inhibitors, PAC, PAM and the like; at present, most medicaments are lifted to a medicament box by a pump, or medicinal powder is poured into the medicament box manually, then a diluent is added into the medicament box by the pump or a pressure pipeline, then the medicaments are mixed by a stirrer arranged on a tank to prepare a medicinal liquid, and finally the medicinal liquid is added to a medicament injection point by a metering pump, so that the process is complicated, the labor intensity of personnel is high, and the dosage control is not accurate; in addition, in large dosage, more proportioning is needed at one time, the volume of the medicament box body is required to be larger, and the equipment needs larger installation space, thereby causing resource waste.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an online automatic liquid preparation precise injection control device which can meet the requirements of various medicaments and various working conditions, reduce the space occupation rate of equipment, and has the advantages of high intelligent degree and convenient operation.
The technical scheme adopted by the utility model is as follows:
an online automatic liquid preparation precise injection control device comprises a homogenizing pump, a buffer tank, a connecting pipeline, a mixer and a metering pump;
the liquid inlet of the homogenizing pump is connected with the diluent and the medicament injection point through a connecting pipeline, the liquid outlet of the homogenizing pump is connected with the inlet end of the mixer through a connecting pipeline, and a check valve and a ball valve are arranged on the connecting pipeline of the homogenizing pump, which is close to the liquid inlet and the liquid outlet; the mixer is arranged inside the buffer tank; the liquid outlet at the lower part of the buffer tank is connected with the inlet end of the metering pump through a connecting pipeline, the ball valves are arranged on the connecting pipeline close to the liquid outlet of the buffer tank and the inlet end of the metering pump, a Y-shaped filter is arranged between the ball valve on the connecting pipeline at the inlet end of the metering pump and the inlet end of the metering pump, the outlet end of the metering pump is connected to a dosing point through a connecting pipeline, and a check valve and a ball valve are arranged on the connecting pipeline at the outlet end of the metering pump.
Specifically, the upper end of the buffer tank is provided with a standby medicine feeding port, an air vent and a standby port; the bottom of the buffer tank is provided with a circulation port which is connected to the liquid inlet of the homogenizing pump through a circulation pipeline, and ball valves are arranged on the circulation pipelines close to the circulation port and the liquid inlet of the homogenizing pump.
Specifically, the two homogenizing pumps are connected in parallel and are high-shear mixing pumps, and one homogenizing pump is used and the other homogenizing pump is standby; when in use, only one works, and the other is in a standby state.
More specifically, the homogenizing pump controls the amount of diluent and agent inhaled through the meter and control system.
Specifically, the two metering pumps are connected in parallel and are used for standby; when in use, only one works, and the other is in a standby state.
Specifically, a safety relief valve is connected in parallel between the inlet end and the outlet end of the metering pump, and a pressure gauge and a buffer are further arranged on a pipeline at the outlet end of the metering pump.
Specifically, the mixer sets up to one or parallelly connected a plurality of, and the mixer passes through the welding, connects with silk or flange's connected mode installs in the buffer tank, and the mixer specification is DN15, DN20 or DN 25.
Specifically, the homogenizing pump, the buffer tank, the connecting pipeline, the mixer and the metering pump are made of carbon steel, stainless steel or corrosion-resistant plastics.
Due to the adoption of the technical scheme, the utility model has the following advantages:
the online automatic liquid preparation precise injection control device has the advantages of high mixing efficiency, short time, high intelligent degree, convenient operation and control, simple structure and convenient installation by the combined use of the buffer tank with smaller volume, the homogenizing pump, the mixer and the metering pump.
Drawings
FIG. 1 is a schematic view of the overall connection of the present invention.
In the figure: 1-homogenizing pump, 2-buffer tank, 3-connecting pipeline, 4-mixer, 5-metering pump, 6-check valve, 7-ball valve, 8-Y type filter, 9-standby medicine adding port, 10-vent, 11-standby port, 12-circulating port, 13-safety pressure relief valve, 14-pressure gauge and 15-buffer.
The arrows in the figure indicate the direction of medicament flow.
Detailed Description
The utility model is further explained below with reference to the drawings and examples, without thereby limiting the scope of protection of the utility model, which is disclosed with the aim of protecting all technical modifications within the scope of the utility model.
The online automatic liquid preparation precise injection control device shown in the attached figure 1 comprises a homogenizing pump 1, a buffer tank 2, a connecting pipeline 3, a mixer 4 and a metering pump 5.
A liquid inlet of the homogenizing pump 1 is connected with diluent and medicament injection points through a connecting pipeline 3, a liquid outlet of the homogenizing pump 1 is connected with an inlet end of a mixer 4 through the connecting pipeline 3, and a check valve 6 and a ball valve 7 are arranged on the connecting pipeline 3 of the homogenizing pump 1 close to the liquid inlet and the liquid outlet; the two homogenizing pumps 1 are connected in parallel, the homogenizing pump 1 is a high-shear mixing pump, and the two homogenizing pumps 1 are used and prepared one by one; when in use, only one works, and the other is in a standby state; the homogenizing pump 1 controls the amount of diluent and agent inhaled through the meter and control system.
Mixer 4 sets up inside buffer tank 2, and mixer 4 sets up to one or parallelly connected a plurality of, and mixer 4 installs in buffer tank through the connected mode of welding, screw connection or flange, and mixer 4 specification is DN15, DN20 or DN 25.
The upper end of the buffer tank 2 is provided with a standby medicine adding port 9, a vent port 10 and a standby port 11; the bottom of the buffer tank 2 is also provided with a circulation port 12, the circulation port 12 is connected back to the liquid inlet of the homogenizing pump 1 through a circulation pipeline, and ball valves 7 are arranged on the circulation pipeline close to the circulation port 12 and the liquid inlet of the homogenizing pump 1; a liquid outlet at the lower part of the buffer tank 2 is connected with an inlet end of a metering pump 5 through a connecting pipeline 3, ball valves 7 are arranged on the connecting pipelines 3 close to the liquid outlet of the buffer tank 2 and the inlet ends of the metering pump 5, a Y-shaped filter 8 is also arranged between the ball valve 7 on the connecting pipeline 3 at the inlet end of the metering pump 5 and the inlet end of the metering pump 5, an outlet end of the metering pump 5 is connected to a dosing point through the connecting pipeline 3, and a check valve 6 and the ball valve 7 are arranged on the connecting pipeline 3 at the outlet end of the metering pump 5; the metering pumps 5 are connected in parallel and are two, and one metering pump 5 is used and the other metering pump is standby; when in use, only one works, and the other is in a standby state; a safety pressure relief valve 13 is connected in parallel between the inlet end and the outlet end of the metering pump 5, and a pressure gauge 14 and a buffer 15 are further arranged on a pipeline at the outlet end of the metering pump 5.
Preferably, the homogenizing pump 1, the buffer tank 2, the connecting pipeline 3, the mixer 4 and the metering pump 5 are made of carbon steel, stainless steel or corrosion-resistant plastics.
When the device is used, according to the required proportioning amount, the homogenizing pump 1 is set and controlled by an instrument and a control system to suck the diluent and the medicament, the diluent and the medicament are mixed by the mixer 4 and then enter the buffer tank 2 to be sprayed and temporarily stored, and when the dosing point needs to be filled, the diluent and the medicament are filled by the metering pump 5.
The present invention is not described in detail in the prior art.
The embodiments selected for the purpose of disclosing the utility model, are presently considered to be suitable, it being understood, however, that the utility model is intended to cover all variations and modifications of the embodiments falling within the scope of the inventive concept and the utility model.

Claims (8)

1.一种在线式自动配液精密注控装置,其特征在于:包括均质泵、缓冲罐、连接管路、混合器和计量泵;1. an on-line automatic liquid dispensing precision injection control device, is characterized in that: comprise homogeneous pump, buffer tank, connecting pipeline, mixer and metering pump; 所述均质泵进液口与稀释剂和药剂注入点通过连接管路连接,均质泵出液口通过连接管路连接混合器入口端,均质泵靠近进液口和出液口的连接管路上均设置有止回阀和球阀;混合器设置在缓冲罐内部;缓冲罐下部出液口通过连接管路与计量泵进口端连接,靠近缓冲罐出液口和计量泵进口端的连接管路上均设置球阀,计量泵进口端连接管路上的球阀与计量泵进口端之间还设置有Y型过滤器,计量泵出口端通过连接管路连接至加药点,计量泵出口端连接管路上设置有止回阀和球阀。The liquid inlet of the homogenizer pump is connected with the diluent and the agent injection point through a connecting pipeline, the liquid outlet of the homogenizer pump is connected to the inlet end of the mixer through the connecting pipeline, and the homogenizer pump is close to the connection between the liquid inlet and the liquid outlet. There are check valves and ball valves on the pipelines; the mixer is set inside the buffer tank; the liquid outlet at the lower part of the buffer tank is connected with the inlet end of the metering pump through the connecting pipeline, and is close to the connection pipeline between the liquid outlet of the buffer tank and the inlet end of the metering pump All ball valves are installed, and a Y-type filter is also set between the ball valve on the connection pipeline at the inlet end of the metering pump and the inlet end of the metering pump. There are check valves and ball valves. 2.根据权利要求1所述的在线式自动配液精密注控装置,其特征在于:所述的缓冲罐上端设置有备用加药口、通气口和备用口;缓冲罐底部设置有循环口,循环口通过循环管路回连至均质泵进液口,在靠近循环口和均质泵进液口处的循环管路上均设置有球阀。2. The on-line automatic liquid dispensing precision injection control device according to claim 1, characterized in that: the upper end of the buffer tank is provided with a backup dosing port, a ventilation port and a backup port; the bottom of the buffer tank is provided with a circulation port, The circulation port is connected back to the liquid inlet of the homogenizer pump through the circulation pipeline, and a ball valve is provided on the circulation pipeline near the circulation port and the liquid inlet of the homogenizer pump. 3.根据权利要求1所述的在线式自动配液精密注控装置,其特征在于:所述的均质泵并联设置为两个,均质泵为高剪切混合泵,两个均质泵一用一备。3. The on-line automatic liquid dispensing precision injection control device according to claim 1, characterized in that: the homogeneous pumps are arranged in parallel with two, the homogeneous pumps are high shear mixing pumps, and the two homogeneous pumps Use and prepare. 4.根据权利要求3所述的在线式自动配液精密注控装置,其特征在于:所述的均质泵通过仪表和控制系统控制稀释剂和药剂的吸入量。4 . The on-line automatic liquid dispensing precise injection control device according to claim 3 , wherein the homogenizing pump controls the inhalation amount of the diluent and the medicament through an instrument and a control system. 5 . 5.根据权利要求1所述的在线式自动配液精密注控装置,其特征在于:所述的计量泵并联设置为两个,两个计量泵一用一备。5 . The on-line automatic liquid dispensing precision injection control device according to claim 1 , wherein: two of the metering pumps are arranged in parallel, and one of the two metering pumps is used and the other is prepared. 6 . 6.根据权利要求5所述的在线式自动配液精密注控装置,其特征在于:所述的计量泵的入口端和出口端之间并联有安全泄压阀,计量泵出口端管路上还设置有压力表和缓冲器。6. The on-line automatic liquid dispensing precision injection control device according to claim 5, characterized in that: a safety relief valve is connected in parallel between the inlet end and the outlet end of the metering pump, and a pipeline at the outlet end of the metering pump is also connected. A pressure gauge and a buffer are provided. 7.根据权利要求1所述的在线式自动配液精密注控装置,其特征在于:所述的混合器设置为一个或并联设置多个,混合器通过焊接、丝接或法兰的连接方式安装在缓存罐内,混合器规格为DN15、DN20或DN25。7. The on-line automatic liquid dispensing precision injection control device according to claim 1, characterized in that: the mixers are arranged in one or in parallel, and the mixers are connected by welding, wire connection or flange connection. Installed in the buffer tank, the mixer size is DN15, DN20 or DN25. 8.根据权利要求1所述的在线式自动配液精密注控装置,其特征在于:所述的均质泵、缓冲罐、连接管路、混合器和计量泵的材质为碳钢、不锈钢或耐腐塑料。8. The on-line automatic liquid dispensing precision injection control device according to claim 1, wherein the material of the homogeneous pump, the buffer tank, the connecting pipeline, the mixer and the metering pump is carbon steel, stainless steel or Corrosion resistant plastic.
CN202122800422.5U 2021-11-16 2021-11-16 Online automatic liquid distribution precise injection control device Active CN216654343U (en)

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Address after: 471003, No. 202 He Luo Road, Luoyang Free Trade Zone (High-tech), Luoyang City, Henan Province, Room 1302, Building 7, Tianyuan Central Free Trade Port

Patentee after: LUOYANG LVCHAO ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd.

Country or region after: China

Patentee after: Luoyang Lvchao tengye Intelligent Equipment Co.,Ltd.

Address before: 471000 room 1302, building 7, Tianyuan central free trade port, No. 202, Heluo Road, Luoyang area, China (Henan) pilot Free Trade Zone, Luoyang City, Henan Province

Patentee before: LUOYANG LVCHAO ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd.

Country or region before: China

Patentee before: Luoyang Lvchao tengye Intelligent Equipment Co.,Ltd.