CN216648447U - A special-shaped cell packaging device - Google Patents
A special-shaped cell packaging device Download PDFInfo
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- CN216648447U CN216648447U CN202123425244.9U CN202123425244U CN216648447U CN 216648447 U CN216648447 U CN 216648447U CN 202123425244 U CN202123425244 U CN 202123425244U CN 216648447 U CN216648447 U CN 216648447U
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 238000007789 sealing Methods 0.000 claims abstract description 71
- 238000012546 transfer Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 11
- 238000012937 correction Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 239000002985 plastic film Substances 0.000 description 7
- 229920006255 plastic film Polymers 0.000 description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Sealing Battery Cases Or Jackets (AREA)
- Secondary Cells (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及锂电池生产技术领域,具体涉及一种异型电芯的封装装置。The utility model relates to the technical field of lithium battery production, in particular to a packaging device for a special-shaped battery core.
背景技术Background technique
在软包锂离子电池的生产过程中,对包装后的电芯进行热封是必不可少的工序,现有技术中,电芯是通过铝塑膜进行包装的,铝塑膜在冲压出凹槽后,将电芯放置凹槽内,再将铝塑膜进行翻折完成电芯的包装,然后再通过热封机进行封装。然而,随着锂电池的应用越来越广泛,市面上也出现了越来越多的异型电芯,如具有阶梯边的电芯或者具有弧形边的电芯,现有电芯封装设备只能封装一个规整的电芯,封装的兼容性不强。在实际的生产中,电芯的形状会因需求不同而产生变化,在电芯封装的过程中,就对封装设备提出很大的要求。In the production process of soft-packed lithium-ion batteries, it is an essential process to heat-seal the packaged cells. In the prior art, the cells are packaged by aluminum-plastic film, and the aluminum-plastic film is punched out in a concave shape. After the cell is placed in the groove, the cell is placed in the groove, and the aluminum-plastic film is folded to complete the packaging of the cell, and then packaged by a heat sealer. However, with the wider application of lithium batteries, more and more special-shaped cells have appeared on the market, such as cells with stepped edges or cells with curved edges. The existing cell packaging equipment only It can encapsulate a regular cell, and the compatibility of the encapsulation is not strong. In actual production, the shape of the cell will change due to different needs. In the process of cell packaging, great requirements are placed on the packaging equipment.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种异型电芯的封装装置,以提高对异型电芯的封装适应能力。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a packaging device for a special-shaped battery cell, so as to improve the packaging adaptability to the special-shaped battery core.
本实用新型的目的可以通过以下所述技术方案来实现:一种异型电芯的封装装置,包括顶封工位和异型边封装工位,顶封工位包括用于搬运待封装电芯的夹具机构以及沿夹具机构的输送方向上依次设置的极耳纠偏机构、顶封机构和异型顶封机构,异型边封装置工位包括设置于夹具机构与异型封转移机构之间的搬运机构,搬运机构的旁侧设置有异型封转移机构,异型封转移机构的旁侧设置有异型封机构,顶封机构包括相对设置的顶封组件一和顶封组件二,异型顶封机构包括相对设置的异型顶封组件一和异型顶封组件二。The purpose of the present utility model can be achieved by the following technical solutions: a packaging device for special-shaped battery cells, including a top sealing station and a special-shaped edge packaging station, and the top sealing station includes a clamp for handling the battery cells to be packaged The mechanism and the pole ear correction mechanism, the top sealing mechanism and the special-shaped top sealing mechanism are arranged in sequence along the conveying direction of the clamp mechanism. A special-shaped seal transfer mechanism is arranged on the side of the special-shaped seal transfer mechanism, and a special-shaped seal mechanism is arranged on the side of the special-shaped seal transfer mechanism. The first sealing component and the second special-shaped top sealing component.
优选的,夹具机构包括水平设置的搬运轨道以及沿搬运轨道依次设置的翻转夹具、中转夹具和出料夹具,翻转夹具、中转夹具和出料夹具沿Z轴方向上的运行均通过伺服电机带动,且翻转夹具、中转夹具和出料夹具沿X轴方向上的运行均通过直线电机带动。Preferably, the clamp mechanism includes a horizontally arranged conveying track, and an overturning clamp, a transfer clamp and a discharging clamp arranged in sequence along the conveying track, and the overturning clamp, the transit clamp and the discharging clamp are all driven along the Z-axis direction by a servo motor. In addition, the operation of the overturning fixture, the transfer fixture and the discharging fixture along the X-axis direction is all driven by a linear motor.
优选的,极耳纠偏机构包括设置于夹具机构上方的CCD相机以及设置于翻转夹具底部的光源板。Preferably, the tab correction mechanism includes a CCD camera disposed above the clamp mechanism and a light source board disposed at the bottom of the flip clamp.
优选的,顶封组件一和顶封组件二均包括两个平行设置的第一移动轴,两个第一移动轴上设置有沿X轴方向移动的第一移动座,第一移动座上设置第二移动座以及带动第二移动座沿Y轴方向移动的手动调节杆,第二移动座上设置有第一支架,第一支架上竖直设置有第一电缸,第一电缸的下端安装有第一封头。Preferably, the top seal assembly 1 and the top seal assembly 2 both include two first moving shafts arranged in parallel, the two first moving shafts are provided with a first moving seat that moves along the X-axis direction, and the first moving seat is provided with The second movable seat and the manual adjustment rod that drives the second movable seat to move along the Y-axis direction, the second movable seat is provided with a first bracket, the first bracket is vertically arranged with a first electric cylinder, and the lower end of the first electric cylinder A first head is installed.
优选的,异型顶封组件一和异型顶封组件二均包括沿两个平行设置的第二移动轴,两个第二移动轴上设置有沿X轴方向移动的第三移动座,第三移动座上设置有第二支架,第二支架上竖直设置有第二电缸,第二电缸的下端安装有第二封头。Preferably, the first special-shaped top sealing assembly and the second special-shaped top sealing assembly include two second moving shafts arranged in parallel, and the two second moving shafts are provided with a third moving seat that moves along the X-axis direction. A second bracket is arranged on the seat, a second electric cylinder is vertically arranged on the second bracket, and a second head is installed on the lower end of the second electric cylinder.
优选的,搬运机构包括四轴机器人以及设置于四轴机器人上的第一真空吸盘。Preferably, the transport mechanism includes a four-axis robot and a first vacuum suction cup disposed on the four-axis robot.
优选的,异型封转移机构包括直线模组、竖直朝上安装在直线模组上的升降气缸以及安装在升降气缸上端的第二真空吸盘,直线模组带动升降气缸水平移动,升降气缸带动第二真空吸盘上下移动。Preferably, the special-shaped seal transfer mechanism includes a linear module, a lifting cylinder installed vertically upward on the linear module, and a second vacuum suction cup installed on the upper end of the lifting cylinder. The linear module drives the lifting cylinder to move horizontally, and the lifting cylinder drives the first vacuum suction cup. Two vacuum suction cups move up and down.
优选的,异型封机构包括第三支架以及竖直设置于第三支架上的第三电缸,第三电缸的下端安装有第三封头。Preferably, the special-shaped sealing mechanism includes a third bracket and a third electric cylinder vertically arranged on the third bracket, and a third sealing head is mounted on the lower end of the third electric cylinder.
与现有技术比,本实用新型的有益效果:本实用新型实现了对异型电芯的搬运以及顶封、侧封工序,同时能够通过极耳纠偏机构,对封装前的电芯极耳位置进行检验,以便后期对顶封机构进行调整,大大提高了封装精度与质量,而且对异型电芯的兼容性大大提高。Compared with the prior art, the beneficial effects of the present utility model are as follows: the utility model realizes the handling, top sealing, and side sealing procedures of the special-shaped electric core, and at the same time, the electrode lug position of the electric core before packaging can be adjusted through the electrode lug correction mechanism. In order to adjust the top sealing mechanism later, the packaging accuracy and quality are greatly improved, and the compatibility with special-shaped cells is greatly improved.
附图说明Description of drawings
利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention will be further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, under the premise of no creative work, the following drawings can also be used to obtain Additional drawings.
图1为本实用新型实施例一种异型电芯的封装装置中顶封工位的结构示意图。1 is a schematic structural diagram of a top sealing station in a packaging device for a special-shaped cell according to an embodiment of the present invention.
图2为本实用新型实施例一种异型电芯的封装装置中异型边封装工位的结构示意图。2 is a schematic structural diagram of a special-shaped edge packaging station in a packaging device for special-shaped battery cells according to an embodiment of the present invention.
图3为本实用新型实施例一种异型电芯的封装装置中极耳纠偏机构的结构示意图。FIG. 3 is a schematic structural diagram of a tab rectifying mechanism in a packaging device for a special-shaped cell according to an embodiment of the present invention.
图4为本实用新型实施例一种异型电芯的封装装置中夹具机构的结构示意图。4 is a schematic structural diagram of a clamp mechanism in a packaging device for a special-shaped cell according to an embodiment of the present invention.
图5为本实用新型实施例一种异型电芯的封装装置中顶封组件一的结构示意图。5 is a schematic structural diagram of a top sealing component 1 in a packaging device for a special-shaped cell according to an embodiment of the present invention.
图6为本实用新型实施例一种异型电芯的封装装置中异型顶封组件一的结构示意图。6 is a schematic structural diagram of a special-shaped top sealing component 1 in a packaging device for a special-shaped battery cell according to an embodiment of the present invention.
图7为本实用新型实施例一种异型电芯的封装装置中搬运机构的结构示意图。7 is a schematic structural diagram of a handling mechanism in a packaging device for special-shaped battery cells according to an embodiment of the present invention.
图8为本实用新型实施例一种异型电芯的封装装置中异型封转移机构的结构示意图。8 is a schematic structural diagram of a special-shaped sealing and transferring mechanism in a packaging device for special-shaped battery cells according to an embodiment of the present invention.
图9为本实用新型实施例一种异型电芯的封装装置中异型封机构的结构示意图。9 is a schematic structural diagram of a special-shaped sealing mechanism in a packaging device for special-shaped battery cells according to an embodiment of the present invention.
图中所示标号表示为:1、夹具机构;11、搬运轨道;12、翻转夹具;13、中转夹具;14、出料夹具;2、极耳纠偏机构;21、CCD相机;3、顶封机构;31、第一移动轴;32、第一移动座;33、第二移动座;34、手动调节杆;35、第一封头;36、第一电缸;4、异型顶封机构;41、第二移动轴;42、第三移动座;43、第二封头;44、第二电缸;5、搬运机构;51、四轴机器人;52、第一真空吸盘;6、异型封转移机构;61、直线模组;62、升降气缸;63、第二真空吸盘;7、异型封机构;71、第三电缸;72、第三封头。The symbols shown in the figure are: 1. Fixture mechanism; 11. Handling track; 12. Turning fixture; 13. Transfer fixture; 14. Discharging fixture; mechanism; 31, the first moving shaft; 32, the first moving seat; 33, the second moving seat; 34, the manual adjustment rod; 35, the first head; 36, the first electric cylinder; 41. The second moving shaft; 42. The third moving seat; 43. The second head; 44. The second electric cylinder; 5. The handling mechanism; 51. The four-axis robot; Transfer mechanism; 61, linear module; 62, lift cylinder; 63, second vacuum suction cup; 7, special-shaped sealing mechanism; 71, third electric cylinder; 72, third head.
具体实施方式Detailed ways
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there are directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention, the directional indications are only used to explain a certain posture (such as the accompanying drawings). When the relative positional relationship, movement situation, etc. between the various components shown below), if the specific posture changes, the directional indication also changes accordingly.
另外,若本实用新型实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for the purpose of description, and should not be construed as instructions or Implicit their relative importance or implicitly indicate the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist. , is not within the scope of protection required by the present utility model.
下面将结合具体实施例,对本实用新型的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本实用新型的保护范围。The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例Example
请参阅图1、图2,本实用新型的结构为:一种异型电芯的封装装置,包括顶封工位和异型边封装工位,顶封工位包括用于搬运待封装电芯的夹具机构1以及沿夹具机构1的输送方向上依次设置的极耳纠偏机构2、顶封机构3和异型顶封机构4,异型边封装置工位包括设置于夹具机构1与异型封转移机构6之间的搬运机构5,搬运机构5的旁侧设置有异型封转移机构6,异型封转移机构6的旁侧设置有异型封机构7,顶封机构3包括相对设置的顶封组件一和顶封组件二,异型顶封机构4包括相对设置的异型顶封组件一和异型顶封组件二。为了适应不同形状的锂电芯,本实用新型的结构设计分为顶封工位和异型边封装工位通过极耳纠偏机构2在封装前对极耳的位置进行纠偏,同时通过灵活的封头设计,实现对异型电芯的封装。Please refer to FIG. 1 and FIG. 2 , the structure of the present invention is as follows: a packaging device for a special-shaped battery cell, including a top sealing station and a special-shaped edge packaging station, and the top sealing station includes a fixture for handling the battery core to be packaged Mechanism 1 and the pole ear correction mechanism 2, the
本实施例中,请参阅图4,夹具机构1包括水平设置的搬运轨道11以及沿搬运轨道11依次设置的翻转夹具12、中转夹具13和出料夹具14,翻转夹具12、中转夹具13和出料夹具14沿Z轴方向上的运行均通过伺服电机带动,且翻转夹具12、中转夹具13和出料夹具14沿X轴方向上的运行均通过直线电机带动。具体的,裸电芯和冲坑好的铝塑膜在翻转夹具12进行翻折包装,再由中转夹具13对电芯进行转运,送到顶封机构3或异型顶封机构4进行封装,此步转运到的工位是由电芯的形状而决定,封装后再由出料夹具14对顶封后的电芯送到下一异型边封装工位的搬运机构5的吸取位置。此夹具机构1中的翻转夹具12、中转夹具13、出料夹具14都是通过伺服电机对Z轴方向的运行进行控制,再结合真空吸盘,以实现电芯的转运中,对电芯进行取料、放料动作。。In this embodiment, please refer to FIG. 4 , the clamp mechanism 1 includes a horizontally arranged conveying track 11 , and an overturning
本实施例中,请参阅图3,极耳纠偏机构2包括设置于夹具机构1上方的CCD相机21以及设置于翻转夹具12底部的光源板。具体的,通过CCD相机21对翻转夹具12上的待封装电芯进行拍照,并由底部光源板对电芯完成打光动作,将拍照所测出来的数据发送给上位机,进行数据处理,分析出待封电芯的形状,确定待封电芯送到顶封机构3或异型顶封机构4进行封装,解决了封装过程中电芯的极耳偏置的问题,提高了异形电芯封装的成品率。In the present embodiment, please refer to FIG. 3 , the pole ear deviation correction mechanism 2 includes a
本实施例中,请参阅图5,顶封组件一和顶封组件二均包括两个平行设置的第一移动轴31,两个第一移动轴31上设置有沿X轴方向移动的第一移动座32,第一移动座32上设置第二移动座33以及带动第二移动座33沿Y轴方向移动的手动调节杆34,第二移动座33上设置有第一支架,第一支架上竖直设置有第一电缸36,第一电缸35的下端安装有第一封头35。具体的,通过顶封组件一和顶封组件二分别封印电芯的极耳端和对端的铝塑膜。第一封头35下压的动力由第一电缸35提供,采用电缸可有效节省空间。为解决电芯的极耳偏斜问题和适应不同电芯的大小的问题,沿X轴方向上设计两个第一移动轴31,通过伺服电机驱动第一移动座32。并且通过手动调节杆34沿Y轴方向上调节第二移动座33位置,并附带数显表,调节精度可达到0.01mm。In this embodiment, please refer to FIG. 5 , both the top sealing assembly 1 and the top sealing assembly 2 include two first moving
本实施例中,请参阅图6,异型顶封组件一和异型顶封组件二均包括沿两个平行设置的第二移动轴41,两个第二移动轴41上设置有沿X轴方向移动的第三移动座42,第三移动座42上设置有第二支架,第二支架上竖直设置有第二电缸44,第二电缸44的下端安装有第二封头43。具体的,通过异型顶封组件一和异型顶封组件二分别封印顶端异型电芯的极耳端和对端的铝塑膜,第二封头43下压的动力由第二电缸44提供,采用电缸可有效节省空间。为解决电芯的极耳偏斜问题和适应不同电芯的大小的问题,沿X轴方向上设计两个第二移动轴41,并通过伺服电机驱动第三移动座42。In this embodiment, please refer to FIG. 6 , the special-shaped top seal assembly 1 and the special-shaped top seal assembly 2 both include two second moving shafts 41 arranged in parallel, and the two second moving shafts 41 are arranged to move along the X-axis direction The third
本实施例中,请参阅图7,搬运机构5包括四轴机器人51以及设置于四轴机器人51上的第一真空吸盘52。具体的,通过四轴机器人51完成电芯从顶封工位到异型边封装工位的搬运工作。充分利用了四轴机器人51的灵活性,使得电芯搬运的动作误差更小,可以解决电芯在搬运的过程中定位精度问题。In this embodiment, please refer to FIG. 7 , the
本实施例中,请参阅图8,异型封转移机构6包括直线模组61、竖直朝上安装在直线模组61上的升降气缸62以及安装在升降气缸62上端的第二真空吸盘63,直线模组61带动升降气缸62水平移动,升降气缸62带动第二真空吸盘63上下移动。具体的,通过直线模组61实现送料动作,再由升降气缸62将电芯送到异型边封装工位的高度进行异型边封装,通过第二真空吸盘63对电芯进行固定作用。In this embodiment, please refer to FIG. 8 , the special-shaped
本实施例中,请参阅图9,异型封机构7包括第三支架以及竖直设置于第三支架上的第三电缸71,第三电缸71的下端安装有第三封头72。具体的,异型封机构7用于封印异型电芯的异型边铝塑膜。第三封头72下压的动力由第三电缸71提供,采用电缸可有效节省空间。通过对第三封头72的设计,可对多种异型电芯进行封装工作。In this embodiment, please refer to FIG. 9 , the special-shaped
以上借助具体实施例对本实用新型做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本实用新型的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本实用新型所保护的范围。The present utility model has been further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as a limitation on the essence and scope of the present utility model. Various modifications made to the above-mentioned embodiments all belong to the protection scope of the present invention.
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