CN216638208U - Cut-off wobble plate system - Google Patents

Abstract

The utility model discloses a cutting-off wobble plate system, which comprises: the conveyor is used for placing the stacking empty tray and conveying the stacking empty tray to an empty tray splitting station; the empty tray unstacker is used for separating the stacked empty trays according to the beat; the disassembled empty tray is conveyed to a set initial position of a reciprocating stepping conveyor through the conveyor; the reciprocating stepping conveyor is used for driving the tray to drag the materials cut off by the cutting device to do transverse reciprocating motion and forward stepping motion so as to achieve the purpose of swinging the tray; the conveying and cutting machine is used for conveying the strip-shaped materials to be cut and cutting off the strip-shaped materials to be cut through a cutting device arranged on the conveying and cutting machine; and the solid disc stacking machine is used for stacking the solid discs after the reciprocating stepping conveyor swings. By the utility model, the automation level of equipment is improved to the greatest extent on the premise of meeting the production process and the product quality, less-humanized or unmanned production in a region is realized, and no operator is provided at a dangerous post.

Description

Cut-off wobble plate system

Technical Field

The utility model relates to the technical field of cutting off tubular and strip-shaped materials, in particular to a cutting-off balance system.

Background

In the prior art, a mode of manually cutting off strip-shaped materials to form bulk products and manually placing the products on a tray is adopted, so that the mode is low in efficiency and is not suitable for a mass production process. In addition, because manual operation has an error, the product is easy to have defects and waste of materials, and unsafe factors are more.

SUMMERY OF THE UTILITY MODEL

The utility model provides a cutting-off wobble plate system, which aims to solve the technical problems that: the existing technical problems of low efficiency, insecurity and the like in cutting off and arranging tubular and strip-shaped materials.

In view of the above problems of the prior art, according to one aspect of the present disclosure, the following technical solutions are adopted in the present invention:

a cut-off wobble plate system, comprising:

the conveyor is used for placing the stacking empty tray and conveying the stacking empty tray to an empty tray splitting station;

the empty tray unstacker is used for separating the stacked empty trays according to the beat; the split empty disc is conveyed to a set initial position of a reciprocating stepping conveyor through the conveyor;

the reciprocating stepping conveyor is used for driving the tray to drag the materials cut off by the cutting device to do transverse reciprocating motion and forward stepping motion so as to achieve the purpose of swinging the tray;

the conveying and cutting machine is used for conveying the strip-shaped materials to be cut and cutting off the strip-shaped materials to be cut through a cutting device arranged on the conveying and cutting machine;

the solid disc stacking machine is used for stacking the solid discs placed by the reciprocating stepping conveyor;

and the stacking transfer machine is used for lifting the real disk according to the beat and transferring the real disk to the trolley.

In order to better realize the utility model, the further technical scheme is as follows:

further, the conveyor is a chain conveyor.

Further, the reciprocating step type conveyor is a reciprocating step type chain conveyor.

Further, the cutting device is a pneumatic cutting mechanism.

Further, the solid disc stacker is a stacking chain type stacker.

Further, a detection device for detecting the length of the material is arranged on the conveying and cutting machine.

Further, the reciprocating step conveyor comprises:

a frame;

the synchronous belt reciprocating conveying mechanism is arranged on the rack and used for realizing the reciprocating motion of the stepping chain type conveying mechanism;

step-by-step chain convey mechanism, place the tray on the step-by-step chain convey mechanism, step-by-step chain convey mechanism with hold-in range reciprocating transport mechanism connects in order to realize reciprocating motion, just step-by-step chain convey mechanism can realize step-by-step motion.

Further, the conveying cutter comprises:

a cutting machine frame;

the two-section conveying mechanism is arranged on the rack of the cutting machine and is divided into a conveying mechanism before cutting and a conveying mechanism after cutting;

the cutting device is arranged between the pre-cutting conveying mechanism and the post-cutting conveying mechanism;

and the driving mechanism is arranged on the rack of the cutting machine and is used for driving the two-section type conveying mechanism to transmit.

Furthermore, the driving mechanism is an explosion-proof driving mechanism.

Further, the cutter frame is a hollow frame.

Compared with the prior art, one of the beneficial effects of the utility model is that:

according to the cutting-off swing disc system, the equipment adopts a T-shaped integrated arrangement mode, the layout can be completed in a newly-built building room, the automation level of the equipment is improved to the greatest extent on the premise of meeting the production process and the product quality, the regional less-humanized or unmanned production is realized, and no operators are in danger posts.

Drawings

For a clearer explanation of the embodiments or technical solutions in the prior art of the present application, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only references to some embodiments in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic layout of a shutdown wobble plate system according to an embodiment of the present invention.

Fig. 2 is a schematic structural view of a reciprocating step conveyor according to an embodiment of the present invention.

FIG. 3 is a schematic diagram of a belt-fed cutting-off machine according to one embodiment of the present invention.

Fig. 4 is a schematic diagram of a pneumatic righting mechanism according to one embodiment of the present invention.

Wherein, the names corresponding to the reference numbers in the drawings are:

1-conveyor, 2-empty pallet unstacker, 3-reciprocating stepping conveyor, 4-cutting device, 5-conveying cutter, 6-real pallet stacker, 7-stack transfer conveyor, 8-cart, 9-frame, 10-synchronous belt reciprocating conveying mechanism, 11-stepping chain conveying mechanism, 12-cutter frame, 13-two-segment conveying mechanism, 14-conveying mechanism before cutting, 15-conveying mechanism after cutting, 16-driving mechanism, 17-discharging belt conveyor, 18-safety protection net, 19-pneumatic correcting mechanism, 20-correcting guide plate, 21-correcting cylinder, 22-cylinder mounting sliding seat, 23-adjusting locking screw, 24-support plate, 25-position adjusting shaft and 26-quick-changing guide roller.

Detailed Description

The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1 to 3, a cutting and tray placing system comprises a conveyor 1, an empty tray unstacker 2, a reciprocating stepping conveyor 3, a conveying cutter 5, a solid tray stacker 6 and a stacking transfer machine 7; stacking empty trays can be manually placed on the conveyor 1, generally 3 empty trays can be placed on the conveyor 1, and the conveyor 1 can convey the stacking empty trays placed on the conveyor to an empty tray splitting station, such as a preset position; after the stacked empty trays are transmitted to a set station, the empty tray unstacker 2 splits the stacked empty trays one by one according to the beat, and the time of the beat can be set according to different products; the split empty tray is conveyed to a set initial position of a reciprocating stepping conveyor through the conveyor 1; the reciprocating stepping conveyor 3 is used for driving the tray to drag the materials cut off by the cutting device 4 to do transverse reciprocating motion and forward stepping motion so as to achieve the purpose of swinging the tray; the conveying and cutting machine 5 is used for conveying strip-shaped materials to be cut and cutting the strip-shaped materials to be cut through a cutting device 4 arranged on the conveying and cutting machine, for example, the materials can be discharged from a discharging belt conveyor 17 and then enter the conveying and cutting machine 5 for cutting, a buffer section can be generally arranged between the discharging belt conveyor 17 and the conveying and cutting machine 5, and manual intervention can be carried out on the buffer section; the solid disc stacking machine 6 is used for stacking the solid discs placed by the reciprocating stepping conveyor 3; the stacking transfer machine 7 is used for lifting and transferring the solid disc to the cart 8 according to the beat. Through the cutting-off balance system of the embodiment, strip-shaped materials can be automatically cut off, and the balance and balance can be automatically carried out, so that the labor is greatly saved, and the production efficiency is improved.

The conveyor 1 of the above embodiment may preferably be a chain conveyor for conveying, and the reciprocating step conveyor 3 may preferably be a reciprocating step chain conveyor. However, the present invention is not limited to this, and for example, a belt type transmission may be used in addition to the chain type transmission.

The strip-packaged material discharging disorder happens occasionally, so a manual intervention buffer area is arranged between the belt conveyor and the discharging belt, and the intervention area is provided with the grating ruler, so that the cutting position of the strip-packaged material to be cut can be accurately given, the manual accurate cutting is facilitated, and the waste of raw materials is prevented.

The cutting device 4 on the conveying cutting machine 5 can be a pneumatic cutting mechanism, namely a cutter can be pushed to operate through an air cylinder to cut off strip-shaped materials, and besides, the cutting function can also be realized in other modes.

The solid disc stacker 6 of the above embodiment is a stacking chain type, that is, the stacking of the solid discs is realized by the chain type operation mode.

In order to ensure the accuracy of the cut length, a detection device may be provided, for example, a detection device for detecting the length of the material may be provided on the conveying and cutting machine 5, and when the material to be cut is conveyed to a set distance by the detection device, the cutting device 4 is operated, so that the cut length is ensured or controlled. After the strip-shaped articles are conveyed to the set length, the cutting device 4 automatically and quickly cuts the articles downwards, and a pneumatic righting mechanism 19 can be arranged for automatically righting the articles, as shown in figure 4. When manual intervention is needed, the manual mode can be switched to, and the manual mode adopts double buttons, so that accidents caused by manual misoperation are prevented.

The structure of the reciprocating step-by-step conveyor 3 of an embodiment, as shown in fig. 2, specifically includes a frame 9, a synchronous belt reciprocating conveying mechanism 10 and a step-by-step chain conveying mechanism 11, where the synchronous belt reciprocating conveying mechanism 10 is disposed on the frame 9 and is used to realize the reciprocating motion of the step-by-step chain conveying mechanism 11; place the tray on the step-by-step chain convey mechanism 11, step-by-step chain convey mechanism 11 with hold-in range reciprocating transport mechanism 10 is connected in order to realize reciprocating motion, just step-by-step chain convey mechanism 11 can realize step-by-step motion.

The safety grating can be arranged in the running range of the reciprocating stepping conveyor 3 to prevent personnel from entering the device at will in the running process, and if the personnel enter the device carelessly, the sound and light alarm is immediately given out to ensure the safety of the personnel.

The structure of the conveying cutter 5 of an embodiment, as shown in fig. 3, specifically includes a cutter frame 12, a two-stage conveying mechanism 13, a cutting device 4 and a driving mechanism 16; the two-section type conveying mechanism 13 is arranged on the rack 12 of the cutting machine, and the two-section type conveying mechanism 13 is divided into a conveying mechanism 14 before cutting and a conveying mechanism 15 after cutting; the cutting device 4 is arranged between the pre-cutting conveying mechanism 14 and the post-cutting conveying mechanism 15; the driving mechanism 16 is disposed on the cutting machine frame 12 and is configured to drive the two-segment conveying mechanism 13 for transmission.

The drive mechanism 16 may preferably be an explosion-proof drive mechanism.

The cutter frame 12 may be designed as a drop-off frame.

And the input end of the feed mechanism 14 before cutting off can also be provided with a quick-change guide roller 26 for guiding the material to be cut.

As further shown in fig. 3, a safety net 18 may be further disposed on the cutter frame 12 for safety protection, and the safety net 18 is generally disposed on both sides of the cutter frame 12.

As shown in fig. 4, a pneumatic reforming mechanism 19 may be further disposed at the tail of the conveying cutter 5, the pneumatic reforming mechanism 19 is generally disposed on the cut-off rear conveying mechanism 15 of the two-stage conveying mechanism 13, the pneumatic reforming mechanism 19 may include two reforming guide plates 20, two reforming cylinders 21, cylinder mounting sliding seats 22, adjusting locking screws 23, support plates 24, and position adjusting shafts 25, the reforming guide plates 20 are disposed at two inner sides of the cut-off rear conveying mechanism 15, the two reforming guide plates 20 are respectively connected with one reforming cylinder 21, the reforming guide plates 20 are pushed by the reforming cylinders 21 to move to reform and convey materials, the cut-off rear conveying mechanism 15 is further provided with support plates 24 for supporting the reforming cylinders 21, the upper portion of each reforming cylinder 21 may be mounted and fixed with one cylinder mounting sliding seat 22, and two position adjusting shafts 25 are disposed to penetrate through the two cylinder mounting sliding seats 22, and an adjusting locking screw 23 used for locking with the position adjusting shaft 25 is arranged on the cylinder mounting sliding seat 22, and two ends of the position adjusting shaft 25 are fixedly connected with a supporting plate 24. In this embodiment, the reforming air cylinder 21 drives the reforming guide plate 20 to work, so that the strip material cut off by the reforming air cylinder is reformed. The positions of the two righting air cylinders 21 can be adjusted by two air cylinder mounting sliding seats 22, the two air cylinder mounting sliding seats 22 are adjusted by changing the relative positions of the two air cylinder mounting sliding seats and a position adjusting shaft 25, and the two air cylinder mounting sliding seats are locked by adjusting locking screws 23 after being adjusted.

The reforming cylinder 21 of the above embodiment may be generally a three-axis cylinder, but other cylinders may be used.

And in order to ensure the smooth operation of the equipment, an acousto-optic prompt function can be set under the conditions that the empty tray is empty, the real tray is empty and the vehicle is not in use, and the real tray is full.

The cutting swing disc system of the utility model can process the pipe-contained objects, plum blossom-shaped objects and the like, for example, the diameter of the pipe-contained objects is phi 5-phi 10mm, and the diameter of the plum blossom-shaped object circumscribed circle is phi 10-phi 30mm, but the utility model is not limited to the pipe-contained objects and the plum blossom-shaped objects.

The conveying speed of the belt conveyor of the embodiment can be automatically matched with the speed of the discharging belt conveyor 17 so as to prevent the strip-shaped objects from being damaged or elongated.

The cutting-off and swinging system improves the automation level of equipment to the maximum extent on the premise of meeting the production process and the product quality, realizes the less-humanized or unmanned production of areas, and has no operators at dangerous posts. The overall layout can be in a T-shaped integrated arrangement mode, and the layout can be completed in a newly-built building room, as shown in figure 1.

For the aspect of cutting off the electrical control of the wobble plate system, a start/stop button, an emergency stop button and the like can be arranged on a field control terminal. And the mode of combining centralized control and decentralized control and combining automatic control and manual control can be adopted. Or the equipment is matched with a remote operation control cabinet, and various parameter settings and operation control can be carried out on the equipment; and the work control machine, the display and the like of the control cabinet are operated remotely. The equipment is provided with a remote monitoring system to monitor the current production state in real time. The full-line equipment has the triple protection functions of machinery, electricity and software.

In addition, the mutual friction phenomenon between black metals is avoided in the design of each moving part of the cutting-off wobble plate system.

Referring to the structure disclosed in the above embodiment, the functions and processes of each part of the cutoff balance system will be further described below:

1. and (3) manually placing the empty trays in the appointed position of the chain conveyor in an overlapping manner to wait for unstacker tray separation.

2. The unstacker separates the empty trays one by one according to the beat, and the chain conveyor conveys the empty trays to the set initial position of the reciprocating stepping conveyor.

3. The reciprocating stepping conveyor drives the tray to drag materials flowing out of the belt conveyor to do transverse reciprocating motion and forward stepping motion so as to fulfill the aim of filling the whole tray. The reciprocating beat and the stepping distance can be flexibly set according to different materials.

4. Meanwhile, the strip-shaped articles flow out at a constant speed through the belt conveyor, are sequentially conveyed to the tail end of the sorting belt conveyor and flow out of the belt conveyor, and are provided with quick-change type guide rollers at the cutting position

5. When the length of the detected material reaches the set length, the pneumatic cutter assembly quickly cuts off the material, and the reciprocating stepping chain conveyor quickly pulls away the cut material and quickly steps the set distance and then quickly returns to the initial dragging position.

6. The belt conveyor continues to convey subsequent materials to the tray and continues to perform the next 1 tray swinging and cutting flow.

7. After the front plate is full of materials, the real plate is conveyed to the stacking chain type conveyor by the chain type conveyor, and the stacking transfer machine lifts and transfers the real plate to the special trolley according to the beat.

8. The special handcart can be overlapped with 3 real discs, when the special handcart is overlapped with 3 discs, the handcart is manually pushed away by the acousto-optic prompt of equipment, the empty handcart is pushed into a stacking designated position and is positioned, at the moment, the production of the whole material is completed, and the process is repeated.

The process flow is illustrated as follows: manually overlapping 3 empty trays at a designated position of a chain conveyor for waiting for tray separation of an unstacker → → the unstacker splits the empty trays one by one according to beats → → a set initial position for conveying the empty trays to a reciprocating stepping conveyor → → the reciprocating stepping conveyor drives the trays to drag materials flowing out of the belt conveyor to do transverse reciprocating motion and forward stepping motion, the reciprocating beat and the stepping distance for filling the whole trays can be flexibly set according to different materials → → simultaneously the strip materials flow out at a constant speed through the belt conveyor, the materials are sequentially conveyed to the tail end and the cut-off position of the discharging belt conveyor of the sequencing belt conveyor and quick-change type flow guide rollers → → when the length of the materials is detected to reach the set length, the pneumatic cutter assembly quickly cuts off the materials → → the reciprocating stepping chain conveyor quickly pulls the cut-off materials away and quickly steps the set distance, then quickly returns to the initial position → continuously conveys the subsequent materials to the next tray for cutting off Flow → → after the current dish is full of materials, the solid dish is carried on the stacking chain conveyor by chain conveyor, the stack moves the machine of carrying and promotes the solid dish according to the beat and moves on special handcart → → special handcart can superpose 3 solid dishes, equipment reputation suggestion after piling full 3 dishes, the manual work pushes away the handcart to push the empty handcart into the stack assigned position and fix a position, at this moment, the production of whole car material is accomplished, so reciprocal.

The empty tray unstacker 2, the solid tray stacker 6 and the stacking and transferring machine 7 in the above embodiments may be implemented by different machines, or may be implemented by the same/uniform or similar equipment to implement their corresponding functions, for example, a tray stacking (subtracting) transferring machine may be used to implement the functions of empty tray unstacking and solid tray stacking, and the empty tray unstacking and solid tray stacking, transferring and stacking may be mainly composed of a frame, an explosion-proof servo synchronous lifting system, a pneumatic grabbing mechanism, a pneumatic traversing mechanism, a linear track mechanism and other auxiliary mechanisms.

The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.

Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the utility model to effect such feature, structure, or characteristic in connection with other embodiments.

Although the utility model has been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope and spirit of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure and claims of this application. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims (10)

1. A cut-off wobble plate system, comprising:

the conveyor (1) is used for placing and stacking empty trays and conveying the empty trays to an empty tray splitting station;

the empty tray unstacker (2) is used for splitting the stacked empty trays according to beats; the disassembled empty tray is conveyed to a set initial position of a reciprocating stepping conveyor through the conveyor (1);

the reciprocating stepping conveyor (3) is used for driving the tray to drag the materials cut off by the cutting device (4) to do transverse reciprocating motion and forward stepping motion so as to achieve the purpose of swinging the tray;

the conveying and cutting machine (5) is used for conveying the strip-shaped materials to be cut and cutting off the strip-shaped materials to be cut through a cutting device (4) arranged on the conveying and cutting machine;

the solid disc stacking machine (6) is used for stacking the solid discs placed by the reciprocating stepping conveyor (3);

and the stacking transfer machine (7) is used for lifting the real disk according to the beat and transferring the real disk onto the trolley (8).

2. A cutting-off wobble plate system according to claim 1, characterized in that the conveyor (1) is a chain conveyor.

3. A cutting balance system according to claim 1, characterized in that said reciprocating step conveyor (3) is a reciprocating step chain conveyor.

4. Cutting wobble plate system according to claim 1, characterized in that the cutting device (4) is a pneumatic cutting mechanism.

5. A cutting-off wobble plate system according to claim 1, characterized in that the real stacker (6) is a stacking chain conveyor.

6. Cutting-off wobble plate system according to claim 1, characterized in that the conveying cutter (5) is provided with a detection device for detecting the length of the material.

7. A cutting wobble plate system according to claim 1, characterized in that the reciprocating step conveyor (3) comprises:

a frame (9);

the synchronous belt reciprocating conveying mechanism (10) is arranged on the rack (9) and used for realizing the reciprocating motion of the stepping chain type conveying mechanism (11);

step-by-step chain convey mechanism (11), place the tray on step-by-step chain convey mechanism (11), step-by-step chain convey mechanism (11) with hold-in range reciprocating conveying mechanism (10) are connected in order to realize reciprocating motion, just step-by-step chain convey mechanism (11) can realize step-by-step motion.

8. Cutting-off wobble-disc system according to claim 1, characterized in that the conveying cutter (5) comprises:

a cutter frame (12);

the two-section conveying mechanism (13) is arranged on the rack (12) of the cutting machine, and the two-section conveying mechanism (13) is divided into a conveying mechanism (14) before cutting and a conveying mechanism (15) after cutting;

a cutting device (4), wherein the cutting device (4) is arranged between the pre-cutting conveying mechanism (14) and the post-cutting conveying mechanism (15);

the driving mechanism (16) is arranged on the rack (12) of the cutting machine and used for driving the two-section type conveying mechanism (13) to transmit.

9. A cut-off wobble plate system according to claim 8, characterized in that the driving mechanism (16) is an explosion-proof driving mechanism.

10. Cutting wobble plate system according to claim 8, characterized in that the cutter frame (12) is a drop-off frame.

Images