CN216635434U

CN216635434U - Ultrasonic seam welder for filter element

Info

Publication number: CN216635434U
Application number: CN202123295361.8U
Authority: CN
Inventors: 董德建
Original assignee: Changxiang Automation Equipment Langfang Co ltd
Current assignee: Changxiang Automation Equipment Langfang Co ltd
Priority date: 2021-12-24
Filing date: 2021-12-24
Publication date: 2022-05-31
Anticipated expiration: 2031-12-24

Abstract

The utility model discloses a filter element ultrasonic seam welder, which comprises a material frame and a frame, wherein a workbench and a controller are arranged on the top surface of the frame, a station groove and an upper guide plate are arranged at one end of the top surface of the workbench, a conveying wheel is arranged in the station groove, the upper guide plate comprises a horizontal part and a vertical part, a horizontal groove is arranged between the horizontal part and the workbench, an upper vertical groove is arranged in the vertical part, a power support is arranged at the other end of the top surface of the workbench, a servo motor is arranged on the power support and connected with a driving wheel, the driving wheel is connected with the conveying wheel through a transmission rod, an installation plate is arranged on one side of the top of the power support, a lifting cylinder is arranged at the top of the installation plate, an ultrasonic welder body is arranged at the bottom of the installation plate, a welding nozzle is arranged at the bottom of the ultrasonic welder body, a lower guide plate is arranged on one end surface of the workbench, and a lower vertical groove is arranged on the lower guide plate. The filter element ultrasonic seam welder adopting the structure has high stability and good welding effect, and effectively improves the production efficiency of the filter element.

Description

Ultrasonic seam welder for filter element

Technical Field

The utility model relates to the technical field of seam welding machines, in particular to a filter element ultrasonic seam welding machine.

Background

Need roll up through folding filter paper in the production process of filtration core material, the filter core among the prior art rolls up the in-process, needs the manual work to stack the hem at filter paper both ends together, then places on the ultrasonic bonding station, and the welding action of filter paper from one end to the other end is accomplished to the last manual filter paper that pulls, but this method is because manual pulling is unstable not high, leads to the solder joint inhomogeneous, influences the welding effect, and then influences production efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide the filter element ultrasonic seam welder which is high in stability and good in welding effect and effectively improves the production efficiency of the filter element.

In order to achieve the aim, the utility model provides a filter element ultrasonic seam welder which comprises a material rack and a machine frame which are adjacently arranged, the top of the material rack is provided with uniformly distributed rollers along the length direction, the top surface of the rack is provided with a workbench and a controller, the top surface of the workbench is higher than the top surface of the material rack, and one end of the top surface of the workbench, which is close to the material rack, is provided with a station groove and an upper guide plate, the station groove is positioned on the central axis of the workbench, and a conveying wheel is arranged in the station groove, the top of the conveying wheel is flush with the top surface of the station groove, the upper guide plate includes a horizontal portion and a vertical portion, the horizontal portion is located at one side of the station groove, a horizontal groove is arranged between the horizontal part and the workbench, the vertical part is positioned between the station groove and the material rack, and an upper vertical groove vertically communicated with the horizontal groove is arranged in the vertical part;

the other end of the top surface of workstation is equipped with power support, be equipped with servo motor on the power support, servo motor is connected with the drive wheel, the drive wheel with the transfer gear is located same water flat line, just the drive wheel pass through the transfer line with the transfer gear is connected, top one side of power support is equipped with the mounting panel, the top of mounting panel is equipped with the lift cylinder, the bottom of mounting panel be equipped with the ultrasonic welder body that the lift cylinder is connected, the bottom of ultrasonic welder body be equipped with the welding nozzle that the transfer gear corresponds the setting, be equipped with down the deflector on the terminal surface of workstation, be equipped with on the deflector down with go up the vertical groove down that the vertical groove corresponds the setting.

Preferably, the middle of the side surface of the conveying wheel is provided with a circle of welding spot line belt.

Preferably, the servo motor is connected with the transmission wheel through a transmission belt or a transmission chain.

Preferably, the controller is located one side of workstation, servo motor with lift cylinder all with the controller is connected, top surface one side of controller is equipped with the display screen.

Therefore, the ultrasonic seam welder for the filter element with the structure has high stability and good welding effect, and effectively improves the production efficiency of the filter element.

The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.

Drawings

FIG. 1 is a schematic view of an embodiment of an ultrasonic seam welder for filter cartridges of the present invention;

FIG. 2 is a schematic view of an embodiment of a station slot in the ultrasonic seam welder for filter cartridges of the present invention.

Reference numerals

1. A material rack; 2. a frame; 3. a drum; 4. a work table; 5. a controller; 6. a display screen; 7. a station groove; 8. an upper guide plate; 9. a transfer wheel; 10. a solder joint line strip; 11. a horizontal groove; 12. an upper vertical groove; 13. a power bracket; 14. a servo motor; 15. a driving wheel; 16. mounting a plate; 17. a lifting cylinder; 18. an ultrasonic welder body; 19. welding a nozzle; 20. a lower guide plate; 21. a lower vertical slot.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.

Fig. 1 is a schematic diagram of an embodiment of an ultrasonic seam welder for filter elements, and fig. 2 is a schematic diagram of a station groove in the ultrasonic seam welder for filter elements. The top of the material frame 1 is provided with uniformly distributed rollers 3 along the length direction, and the rollers 3 can support the filter element materials in the welding process. A workbench 4 and a controller 5 are arranged on the top surface of the frame 2, and a display screen 6 is arranged on one side of the top surface of the controller 5. The top surface of the workbench 4 is higher than the top surface of the material rack 1, and one end of the top surface of the workbench 4, which is close to the material rack 1, is provided with a station groove 7 and an upper guide plate 8. The station groove 7 is positioned on the central axis of the workbench 4, and a transmission wheel 9 is arranged in the station groove 7. The top of transfer gear 9 and the top surface parallel and level of station groove 7, the side middle part of transfer gear 9 is equipped with round solder joint line area 10, and solder joint shape can be confirmed to solder joint line area 10, guarantees welded fastness and aesthetic property. The upper guide plate 8 comprises a horizontal part and a vertical part, the horizontal part is positioned on one side of the station groove 7, a horizontal groove 11 is formed between the horizontal part and the workbench 4, the vertical part is positioned between the station groove 7 and the material rack 1, and an upper vertical groove 12 which is vertically communicated with the horizontal groove 11 is formed in the vertical part.

The other end of the top surface of the workbench 4 is provided with a power support 13, the power support 13 is provided with a servo motor 14, the servo motor 14 is connected with a transmission wheel 15, the servo motor 14 is connected with the transmission wheel 15 through a transmission belt or a transmission chain, the transmission wheel 15 and the transmission wheel 9 are positioned on the same horizontal line, the transmission wheel 15 is connected with the transmission wheel 9 through a transmission rod, the servo motor 14 can drive the transmission wheel 15 to rotate, and the transmission wheel 15 can drive the transmission wheel 9 to rotate. One side of the top of the power support 13 is provided with a mounting plate 16, the top of the mounting plate 16 is provided with a lifting cylinder 17, the bottom of the mounting plate 16 is provided with an ultrasonic welding machine body 18 connected with the lifting cylinder 17, the bottom of the ultrasonic welding machine body 18 is provided with a welding nozzle 19 correspondingly arranged with the transmission wheel 9, and the lifting cylinder 17 can drive the welding nozzle 19 to perform lifting motion. One end face of the working table 4 is provided with a lower guide plate 20, and the lower guide plate 20 is provided with a lower vertical groove 21 which is arranged corresponding to the upper vertical groove 12. The controller 5 is arranged at one side of the workbench 4, and the servo motor 14 and the lifting cylinder 17 are both connected with the controller 5.

During the use, overlap the hem at filter core material both ends and put into the horizontal groove 11 of last deflector 8, put into vertical groove 12 and vertical groove 21 down respectively with two hems that the tip hem is adjacent, the hem part of all the other filter core materials is placed on material frame 1, filter core material's one end is placed under the soldered connection, controller 5 control lift cylinder 17 starts, make welding mouth 19 descend and support the filter core material on the transfer wheel 9 and carry out ultrasonic bonding, controller 5 control servo motor 14 starts, make filter core material carry out steady removal along its length direction, accomplish the seal that welds of filter core material from one end to the other end, the welding is effectual, high efficiency.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the utility model without departing from the spirit and scope of the utility model.

Claims

1. The utility model provides a filter core ultrasonic seam welder which characterized in that: the material rack comprises a material rack and a rack which are arranged adjacently, wherein rollers which are uniformly distributed are arranged at the top of the material rack along the length direction of the material rack, a workbench and a controller are arranged on the top surface of the rack, the top surface of the workbench is higher than the top surface of the material rack, a station groove and an upper guide plate are arranged at one end, close to the material rack, of the top surface of the workbench, the station groove is positioned on the central axis of the workbench, a conveying wheel is arranged in the station groove, the top of the conveying wheel is flush with the top surface of the station groove, the upper guide plate comprises a horizontal part and a vertical part, the horizontal part is positioned on one side of the station groove, a horizontal groove is arranged between the horizontal part and the workbench, the vertical part is positioned between the station groove and the material rack, and an upper vertical groove which is vertically communicated with the horizontal groove is arranged in the vertical part;

2. The filter cartridge ultrasonic seam welder of claim 1, wherein: and the middle part of the side surface of the conveying wheel is provided with a circle of welding spot line belt.

3. The filter cartridge ultrasonic seam welder of claim 2, wherein: the servo motor is connected with the driving wheel through a driving belt or a driving chain.

4. The filter cartridge ultrasonic seam welder of claim 3, wherein: the controller is located one side of workstation, servo motor with lift cylinder all with the controller is connected, top surface one side of controller is equipped with the display screen.