CN206578414U - A kind of full-automatic bottoming welding machine - Google Patents
A kind of full-automatic bottoming welding machine Download PDFInfo
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- CN206578414U CN206578414U CN201720176987.1U CN201720176987U CN206578414U CN 206578414 U CN206578414 U CN 206578414U CN 201720176987 U CN201720176987 U CN 201720176987U CN 206578414 U CN206578414 U CN 206578414U
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Abstract
The utility model is related to welding engineering technical field, more particularly to a kind of full-automatic bottoming welding machine.It includes bottom and is provided with the frame of roller, welding assembly, the HMI to realize welding assembly parameter setting and frame operation, the frame includes the mobile base that portal frame and correspondence column by crossbeam and column component are set up, and welding assembly is fixedly mounted on portal frame.The utility model is designed using double welding gun, can be with rush-harvesting and rush-planting operation simultaneously, also can individually unilateral independent welding；And dust treatment system has been merged for the design of current national requirements for environmental protection, the flue dust that absorption is produced by welding can have effectively been filtered, it is to avoid environment is polluted, while can also reduce the occupational hazards to operator.
Description
Technical field
The utility model is related to welding engineering technical field, more particularly to a kind of full-automatic bottoming welding machine.
Background technology
In view of the quality requirement of steel construction industry is increasingly strict at present, will for the most of weld seam of component of cut deal form
Demand perfection penetration first-order weld, traditional mode of operation typically uses artificial bottoming, submerged-arc welding capping.Pursuing efficiency and benefit most
The today changed greatly, the need for traditional mode of operation far can not meet industry, artificial cost increasingly increases, welding efficiency
It can not be directly proportional with cost of labor, the burden of enterprise is increasingly weighed.
The welding operation of automation is the development trend of following welding field, increasing automatic welding device meet the tendency of and
It is raw, but the most complicated, price of automatic welding device on the market is high, and without dust treatment filtering function,
Environmental protection welding can not be accomplished.
Utility model content
The technical problems to be solved in the utility model is how to overcome the deficiencies in the prior art there is provided a kind of full-automatic bottoming
Welding machine.
The technical scheme that the utility model is used to achieve the above object is：Full-automatic bottoming welding machine, including bottom are installed
Have the frame of roller, welding assembly, a HMI to realize welding assembly parameter setting and frame operation, the frame include by
The mobile base that the portal frame and correspondence column of crossbeam and column component are set up, welding assembly is fixedly mounted on portal frame.
Further, the welding assembly include be connected to by oscillator of welding gun on crossbeam welding gun, be fixed on crossbeam two
Welding assembly on wire feeder above end, the welding machine being fixed on above in the middle part of crossbeam, portal frame is arranged with two groups.
Further, the welding machine on described HMI connecting cross beams, composition control case is fixed on crossbeam, is formed and is passed through HMI
Carry out the control form of welder circuit regulation.
Further, described oscillator of welding gun is connected on crossbeam by montant, wherein between the top of montant and crossbeam
Guiding transmission is carried out by pinion and rack and linear guides.
Further, the roller in the frame, installed in the bottom of mobile base, and mobile base bottom is in its motion side
To being provided with two groups of rollers.
Further, roller is driven by servomotor, the movement to realize full-automatic bottoming welding machine.
Further, the utility model also includes being arranged on the dust treatment system in frame to collect processing welding flue gas
System.
Further, described dust treatment system includes dust catcher and dust removal filter, and dust catcher is fixed on welding gun side
Crossbeam on, and be connected by the conduit being built in portal frame with dust removal filter, dust removal filter is arranged on mobile bottom
On seat, positioned at column side.
Advantage of the present utility model also individually unilateral can be welded independently using double welding gun design with rush-harvesting and rush-planting operation simultaneously
Connect；And dust treatment system has been merged for the design of current national requirements for environmental protection, absorption can have effectively been filtered because of welding production
Raw flue dust, it is to avoid polluted to environment, while can also reduce the occupational hazards to operator.The utility model is also equipped with
Save manpower, efficiency high.The advantage that welding quality is high, qualification rate is high.
Brief description of the drawings
Fig. 1 is the overall positive structure schematic of the utility model；
Fig. 2 is the utility model side structure schematic diagram.
Embodiment
Following examples are used to illustrate the utility model, but are not limited to scope of the present utility model.
Embodiment 1
As shown in figure 1, full-automatic bottoming welding machine, including bottom is provided with the frame 1 of roller, welding assembly 2, to realize
The parameter setting of welding assembly 2 and the HMI of frame operation, frame 1 is including the portal frame by crossbeam 11 and the component of column 12 and correspondingly
The mobile base 13 that column is set up, welding assembly 2 is fixedly mounted on portal frame, and welded part is placed on into dragon in actual use
Below door frame.
Welding gun 22 that welding assembly 2 includes being connected on crossbeam 11 by oscillator of welding gun 21, it is fixed on the two ends of crossbeam 11
Welding assembly 2 on the wire feeder 23 of top, the welding machine being fixed on above the middle part of crossbeam 11, portal frame is arranged with two groups,
It can be required according to practice of construction, two groups of selection work simultaneously or single group work, the control box to control oscillator of welding gun 21
Installed in the side two ends of crossbeam 11.During weld job, the carry of wire reel 3 (can be set into extension on column 12 on column
Bar is carried, by wire reel carry thereon, and can guarantee that wire reel can be with smooth rotation) welding wire is connected to by wire feeder 23
On welding gun 22.
Oscillator of welding gun 21 is connected on crossbeam 11 by montant 4, wherein passes through tooth between the top of montant 4 and crossbeam 11
Take turns rackwork and linear guides carry out guiding transmission.Gear is driven by servomotor, in the control of HMI setup parameters
Under, moving left and right for welding gun 22 is realized, to adapt to the path of welding of welded part.Roller 14 is driven by servomotor 5
Move, the movement to realize full-automatic bottoming welding machine, the roller 14 in frame 1, installed in the bottom of mobile base 13, and move
The bottom of base 13 is provided with two groups of rollers in its direction of motion, while in welding job, correspondence is equipped with movement below roller
Track 15, by the driving of roller 14, makes frame 1 along the linear running of moving track 15, the material of moving track 15 is I-steel.
By roller and the simultaneous of montant so that welding gun can be realized in region and moved, and carry out co-ordinate-type operation.
Welding machine on HMI connecting cross beams 11, composition control case 6 is fixed on crossbeam 11, and formation is welded by HMI
The control form of electromechanical road regulation, to adjust at welding current, voltage, and the control roller and servomotor on montant
Operation.Can also will control the control box that run of oscillator of welding gun 21 integrated simultaneously or be connected on HMI (also can directly by
HMI is controlled), the control of Butt welding gun wig-wag is performed by HMI, simplifies structure setting.
As depicted in figs. 1 and 2, the utility model also includes being arranged on the cigarette in frame 1 to collect processing welding flue gas
Dirt processing system.Dust treatment system includes dust catcher 71 and dust removal filter 72, and dust catcher 71 is fixed on the horizontal stroke of welding gun side
Liang Shang, the pump orifice alignment welding gun 22 of dust catcher 71, can aspirate the flue dust that welding is produced rapidly in weld job, reduce cigarette
Dirt diffusion area, dust catcher 71 is connected by the conduit 73 being built in portal frame with dust removal filter 72, dust removal filter
72 are arranged in mobile base 13, positioned at the side of column 12, in addition to it can collect the flue dust aspirated by dust catcher 71, additionally it is possible to
Particle in flue dust is filtered and adsorbed.In welding operation, the flue dust that welding is produced is absorbed by dust catcher 71, and
It is discharged into by conduit 73 in dust removal filter 72, the filter screen and filter core in dust removal filter 72 carry out filtering suction to the particle in flue dust
It is attached so that the gas of discharge meets environmental protection standard, so as to reduce the pollution to environment and the health hazard of operator.
As shown in figure 1, the welding to H-shaped workpiece 8, rational application method of the present utility model can be drawn by above-mentioned：
Welding wire is connected on welding gun 22 first, then parameter setting is carried out by HMI, while being adjusted by the movement of the position of montant 4
The position of welding gun 22, is allowed to correspond at the pad of H-shaped workpiece 8, by roller 14 realize it is of the present utility model move forward and backward,
Can two groups of welding guns work simultaneously, can both improve welding efficiency, welding stress can also be balanced, it is to avoid welding deformation；Enter one
The parameter of step setting oscillator of welding gun 21, to adapt to the technological requirement of bottoming welding, is finally completed bottoming welding job.
Although above having made detailed description to the utility model with generality explanation and specific embodiment,
On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art
's.Therefore, the these modifications or improvements on the basis of without departing from the utility model spirit, belonging to the utility model will
Seek the scope of protection.
Claims (8)
1. full-automatic bottoming welding machine, it is characterised in that be provided with the frame of roller, welding assembly, to realize weldering including bottom
Relay part parameter setting and the HMI of frame operation, the frame include the portal frame and correspondence column by crossbeam and column component
The mobile base set up, welding assembly and HMI are fixedly mounted on portal frame.
2. full-automatic bottoming welding machine according to claim 1, it is characterised in that the welding assembly includes putting by welding gun
Welding gun that dynamic device is connected on crossbeam, the wire feeder being fixed on above crossbeam two ends, the welding machine being fixed on above in the middle part of crossbeam,
Welding assembly on portal frame is arranged with two groups.
3. full-automatic bottoming welding machine according to claim 2, it is characterised in that the welding machine on described HMI connecting cross beams,
Composition control case, is fixed on crossbeam, forms the control form that welder circuit regulation is carried out by HMI.
4. full-automatic bottoming welding machine according to claim 1, it is characterised in that described oscillator of welding gun is connected by montant
It is connected on crossbeam, guiding transmission is carried out by pinion and rack and linear guides wherein between the top of montant and crossbeam.
5. full-automatic bottoming welding machine according to claim 1, it is characterised in that the roller in the frame, installed in shifting
The bottom of dynamic base, and mobile base bottom is provided with two groups of rollers in its direction of motion.
6. full-automatic bottoming welding machine according to claim 5, it is characterised in that roller is driven by servomotor,
Movement to realize full-automatic bottoming welding machine.
7. full-automatic bottoming welding machine according to claim 1, it is characterised in that also including in frame to collect
The dust treatment system of processing welding flue gas.
8. full-automatic bottoming welding machine according to claim 7, it is characterised in that described dust treatment system includes dust suction
Device and dust removal filter, dust catcher are fixed on the crossbeam of welding gun side, and the conduit by being built in portal frame and dedusting
Filter is connected, and dust removal filter is arranged in mobile base, positioned at column side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720176987.1U CN206578414U (en) | 2017-02-27 | 2017-02-27 | A kind of full-automatic bottoming welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720176987.1U CN206578414U (en) | 2017-02-27 | 2017-02-27 | A kind of full-automatic bottoming welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206578414U true CN206578414U (en) | 2017-10-24 |
Family
ID=60091539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720176987.1U Active CN206578414U (en) | 2017-02-27 | 2017-02-27 | A kind of full-automatic bottoming welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206578414U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107855704A (en) * | 2017-12-01 | 2018-03-30 | 河南宝盛精密机械有限公司 | Rush-harvesting and rush-planting coordinate welding robot |
| CN110227898A (en) * | 2019-05-28 | 2019-09-13 | 银川怡祥矿山机械制造有限公司 | A kind of comb automatic welding device |
| CN113368626A (en) * | 2021-07-19 | 2021-09-10 | 上海期垚环保科技有限公司 | Dust remover and dust removal welding machine equipment |
| CN114407762A (en) * | 2022-01-27 | 2022-04-29 | 安徽锐途新材料科技有限公司 | Car as a house water tank wave breaker board erection equipment |
-
2017
- 2017-02-27 CN CN201720176987.1U patent/CN206578414U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107855704A (en) * | 2017-12-01 | 2018-03-30 | 河南宝盛精密机械有限公司 | Rush-harvesting and rush-planting coordinate welding robot |
| CN110227898A (en) * | 2019-05-28 | 2019-09-13 | 银川怡祥矿山机械制造有限公司 | A kind of comb automatic welding device |
| CN113368626A (en) * | 2021-07-19 | 2021-09-10 | 上海期垚环保科技有限公司 | Dust remover and dust removal welding machine equipment |
| CN114407762A (en) * | 2022-01-27 | 2022-04-29 | 安徽锐途新材料科技有限公司 | Car as a house water tank wave breaker board erection equipment |
| CN114407762B (en) * | 2022-01-27 | 2022-11-22 | 安徽锐途新材料科技有限公司 | Car as a house water tank breakwater mounting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 100000 11 floor 1102, 6 building, 9 Hongye Road, Daxing District, Beijing. Patentee after: Bao Du International Engineering Technology Co., Ltd. Address before: 100162 Beijing Daxing District Xihongmen Town, one village committee east 500 meters Patentee before: Beijing Baodu Steel Structure Engineering Co., Ltd. |
|
| CP03 | Change of name, title or address |