CN216635055U - Automatic coil stock flat plate vulcanizing machine of exchange die - Google Patents

Abstract

The utility model discloses an automatic coil stock flat vulcanizing machine of an exchange die, which comprises a storage station, a buffer station, a forming machine and a material receiving station which are sequentially arranged; the storage station, the buffering station and the material receiving station are respectively provided with a conveying mechanism so as to convey a die, and the forming machine can be used for forming the material in the die passing through the forming machine; the buffer station is provided with a plurality of clamping and lifting mechanisms, the clamping and lifting mechanisms can clamp the dies and lift the dies along the vertical direction, and therefore the two groups of dies can be exchanged at the buffer station. The automatic coil material flat plate vulcanizing machine for the exchange die has the advantages of short forming period and convenience in die exchange.

Description

Automatic coil stock flat plate vulcanizing machine of exchange die

Technical Field

The utility model relates to a flat plate vulcanizing machine, in particular to an automatic coil stock flat plate vulcanizing machine with an exchange die.

Background

The plate vulcanizing machine belongs to one of high polymer material forming equipment, and is suitable for use in rubber material, plastic material, pigment, printing ink material, chemical material and other industry. The small flat plate vulcanizing machine generally carries out molding treatment on one mold at a time, then takes out the mold, places the next mold in the flat plate vulcanizing machine for molding treatment, and needs to carry out mold cleaning after mold opening every time.

The single-forming time of the flat plate vulcanizing machine is longer, so the die change operation causes lower production efficiency; in addition, existing products tend to be large in size, which in turn leads to large size of the mold, which leads to difficulty in exchanging molds.

Disclosure of Invention

The utility model aims to provide an exchange die automatic coil flat vulcanizing machine which has the advantages of short forming period and convenience in die exchange.

In order to achieve the aim, the utility model provides an exchange die automatic coil material flat plate vulcanizing machine which comprises a storage station, a buffer station, a forming machine and a material receiving station which are sequentially arranged; the storage station, the buffering station and the receiving station are respectively provided with a conveying mechanism so as to convey a die, and the forming machine can form the material in the die passing through the forming machine; the buffer station is provided with a plurality of clamping and lifting mechanisms, the clamping and lifting mechanisms can clamp the dies and lift the dies along the vertical direction, and therefore the two groups of dies can be exchanged at the buffer station.

Preferably, the exchange die automatic coil flat vulcanizing machine comprises a first die set and a second die set, wherein the first die set and the second die set comprise a plurality of dies; when the first die set and the second die set pass through the buffer station simultaneously, one of the first die set and the second die set is positioned on the conveying mechanism, and the other one of the first die set and the second die set is conveyed to the position above the conveying mechanism by the clamping lifting mechanism.

Preferably, the conveying mechanism comprises a guide rail, a plurality of roller sets; the roller set is arranged on the guide rail and comprises a driving roller and a driven roller, and the driving roller is connected with a driving motor so that the driving roller can rotate around a shaft of the driving roller; the length directions of the driving roller and the driven roller are vertical to the length direction of the guide rail.

Preferably, the number of the molds in the first and second mold sets is 3 to 4.

Preferably, the clamping lifting mechanism comprises a group of clamping lifting units, and each clamping lifting unit comprises a fixed table, a horizontal telescopic clamping rod, a horizontal driving unit and a vertical lifting driving unit; the fixed station is arranged above the vertical lifting driving unit so that the fixed station can reciprocate along the vertical direction, the horizontal driving unit is arranged on the fixed station, and the horizontal telescopic clamping rods are arranged on the horizontal driving unit so that the two horizontal telescopic clamping rods in the clamping lifting mechanism can be close to or far away from each other.

Preferably, the moving direction of the clamping and lifting mechanism is perpendicular to the conveying direction of the conveying mechanism.

Preferably, the front end of the horizontal telescopic clamping rod is provided with a clamping head.

Preferably, the clamping and lifting mechanism and the horizontal driving unit are respectively and independently selected from a motor, a hydraulic pump or an air pump.

Preferably, a material taking mechanism is arranged on the material receiving station.

According to the technical scheme, the station is divided into a storage station, a buffering station and a material receiving station, wherein the storage station can perform operations such as filling of raw materials on the molds, the buffering station can realize that two groups of different molds can be exchanged at the buffering station through the clamping and lifting mechanism (namely one group is positioned at the conveying mechanism, and the other group is lifted by the clamping and lifting mechanism), and the material receiving station is used for operations such as mold opening, material taking and cleaning of the molds; in addition, the existence of the conveying mechanism avoids manual carrying of the die, and the clamping lifting mechanism realizes automatic die exchange, so that the forming machine does not need to wait for die cleaning and other work, namely the forming machine can continuously perform forming processing on the die, the preparation time and the die exchange time between adjacent forming actions are greatly shortened, and the forming period is further shortened.

Additional features and advantages of the utility model will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic structural view of a preferred embodiment of an exchange die automatic coil flat plate vulcanizer provided in the present invention;

FIG. 2 is a top view of the buffer station and the receiving station of FIG. 1;

FIG. 3 is a schematic mechanical view of a preferred embodiment of the delivery mechanism of FIG. 1;

FIG. 4 is a schematic diagram of the mechanism of a preferred embodiment of the clamp lift mechanism of FIG. 1;

fig. 5 is a top view of fig. 4.

Description of the reference numerals

A. Storage station B and buffer station

C. Material receiving station 1 and forming machine

2. Mold 3 and conveying mechanism

4. Clamping lifting mechanism 5 and material taking mechanism

11. Drive roll 12, drive motor

13. Driven roller 14, guide rail

41. Fixed station 42, horizontal telescopic clamping rod

43. Gripping head 44, horizontal drive unit

45. A vertical lifting driving unit.

Detailed Description

The following detailed description of embodiments of the utility model refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

In the present invention, unless otherwise specified, the directional words "upper, lower, top, bottom" and the like included in a term merely represent the orientation of the term in a conventional use state or a colloquial meaning understood by those skilled in the art, and should not be construed as limiting the term.

The utility model provides an exchange die automatic coil material flat plate vulcanizing machine, which comprises a storage station A, a buffer station B, a forming machine 1 and a material receiving station C which are sequentially arranged in sequence, as shown in a figure 1-2; the storage station A, the buffering station B and the receiving station C are respectively provided with a conveying mechanism 3 so as to convey the die 2, and the forming machine 1 can form the material in the die 2 passing through the forming machine; the buffer station B is provided with a plurality of clamping and lifting mechanisms 4, the clamping and lifting mechanisms 4 can clamp the die 2 and lift the die 2 along the vertical direction, and then the two groups of dies can be exchanged at the buffer station B.

The automatic coil material flat plate vulcanizing machine for the exchange die comprises a storage station A, a buffer station B and a material receiving station C, wherein the storage station A can perform operations such as raw material filling on a die 2, the buffer station B can realize that two groups of different dies 2 can perform exchange on the buffer station B through a clamping lifting mechanism 4 (namely one group is positioned on a conveying mechanism 3, and the other group is lifted by the clamping lifting mechanism 4), and the material receiving station C is used for performing operations such as die opening, material taking and cleaning on the dies 2; in addition, the existence of the conveying mechanism 3 avoids manual die carrying, and the clamping and lifting mechanism 4 realizes automatic die exchange, so that the molding machine 1 does not need to wait for die cleaning and other work, that is, the molding machine 1 can continuously perform molding processing on the die 2, and thus the preparation time and the die exchange time between adjacent molding actions are greatly shortened, and the molding cycle is further shortened.

In the present invention, the arrangement manner of the dies in the exchange die automatic coil flat vulcanizing machine can be selected within a wide range, but in order to further facilitate the exchange of dies, it is preferable that the exchange die automatic coil flat vulcanizing machine includes a first die set and a second die set, each of which includes a plurality of dies 2; when the first die set and the second die set simultaneously pass through the buffer station B, one of the first die set and the second die set is located on the conveying mechanism 3, and the other is conveyed above the conveying mechanism 3 by the clamping and lifting mechanism 4. Therefore, the conveying directions of the first die set and the second die set in the buffer station B can be quickly exchanged by the clamping lifting mechanism 4, and the conveying directions of the first die set and the second die set on the conveying mechanism 3 after the exchange are opposite.

In the present invention, the structure of the conveying mechanism 3 may be selected in a wide range, but further conveying is facilitated, and preferably, the conveying mechanism 3 includes a guide rail 14, a plurality of roller sets; the roller set is arranged on the guide rail 14 and comprises a driving roller 11 and a driven roller 13, and the driving roller 11 is connected with a driving motor 12 so that the driving roller 11 can rotate around the shaft of the driving roller 11; the longitudinal direction of the driving roller 11 and the driven roller 13 is perpendicular to the longitudinal direction of the guide rail 14. Wherein, the driving roller 11 can rotate in the forward direction and can also rotate in the reverse direction; thus, the forward or reverse movement of the mold 2 can be achieved by the driving of the driving motor 12.

In addition, in order to improve the efficiency of exchanging the dies at a single time, it is preferable that the number of the dies 2 in the first die set and the second die set is 3 to 4. Accordingly, when the number of the molds 2 in the first mold set and the second mold set is large, the number of times of exchanging the molds is reduced, and the work efficiency is improved.

In the present invention, the structure of the gripping elevating mechanism 4 can be also selected in a wide range, but in order to further improve the gripping and elevating effect of the gripping elevating mechanism 4, preferably, the gripping elevating mechanism 4 includes a set of gripping elevating units including a fixed table 41, a horizontal telescopic gripping rod 42, a horizontal driving unit 44, and a vertical elevating driving unit 45; the fixed stage 41 is disposed above the vertical elevating driving unit 45 so that the fixed stage 41 can reciprocate in a vertical direction, the horizontal driving unit 44 is disposed on the fixed stage 41, and the horizontal telescopic clamping rods 42 are disposed on the horizontal driving unit 44 so that the two horizontal telescopic clamping rods 42 in the clamping elevating mechanism 4 can approach or separate from each other. Therefore, the horizontal driving unit 44 and the horizontal telescopic clamping rod 42 are matched to clamp the mold 2 in the horizontal direction, and the fixed table 41 and the vertical lifting driving unit 45 are matched to lift the mold 2 in the vertical direction.

In addition to the above embodiment, in order to further increase the clamping force, it is preferable that the movement direction of the clamping elevating mechanism 4 is perpendicular to the conveying direction of the conveying mechanism 3, thereby ensuring the stability of the clamping.

In the above embodiment, in order to further improve the clamping stability, it is preferable that the front end of the horizontal telescopic clamping rod 42 is provided with a clamping head 43.

Further, in the present invention, the kinds of the grip elevating mechanism 4 and the horizontal driving unit 44 may be selected in a wide range, but for convenience of operation, it is preferable that the grip elevating mechanism 4 and the horizontal driving unit 44 are each independently selected from a motor, a hydraulic pump, or an air pump.

Finally, in the utility model, in order to take the split mold 2 in time, a material taking mechanism 5 is preferably arranged on the material receiving station C.

The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.

It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the utility model is not described in any way for the possible combinations in order to avoid unnecessary repetition.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims (9)

1. An exchange die automatic coil material flat plate vulcanizing machine is characterized by comprising a storage station (A), a buffer station (B), a forming machine (1) and a receiving station (C) which are sequentially arranged; the storage station (A), the buffering station (B) and the receiving station (C) are respectively provided with a conveying mechanism (3) for conveying the die (2), and the forming machine (1) can form the material in the die (2) passing through the forming machine; the die clamping device is characterized in that a plurality of clamping lifting mechanisms (4) are arranged on the buffer station (B), the clamping lifting mechanisms (4) can clamp the die (2) and lift the die (2) along the vertical direction, and therefore the two sets of dies can be exchanged at the buffer station (B).

2. An exchange die automatic coil plate vulcanizer according to claim 1, comprising a first die set and a second die set each comprising a plurality of said dies (2); when the first die set and the second die set simultaneously pass through the buffer station (B), one of the first die set and the second die set is positioned on the conveying mechanism (3), and the other one of the first die set and the second die set is conveyed to the position above the conveying mechanism (3) by the clamping lifting mechanism (4).

3. An exchange die automatic coil flatbed vulcanizer according to claim 1, wherein said conveying mechanism (3) comprises a guide rail (14), a plurality of roller sets; the roller set is arranged on the guide rail (14), and comprises a driving roller (11) and a driven roller (13), wherein the driving roller (11) is connected with a driving motor (12) so that the driving roller (11) can rotate around the shaft of the driving roller; the length directions of the driving roller (11) and the driven roller (13) are vertical to the length direction of the guide rail (14).

4. An exchange die automatic coil flatbed vulcanizer according to claim 2, characterized in that said number of said dies (2) in said first and second die sets is 3-4.

5. An exchange die automatic coil plate vulcanizer according to any one of claims 1 to 3, wherein said clamp lifting mechanism (4) comprises a set of clamp lifting units comprising a fixed table (41), a horizontally telescopic clamp rod (42), a horizontal driving unit (44) and a vertical lifting driving unit (45); the fixing table (41) is arranged above the vertical lifting driving unit (45) so that the fixing table (41) can reciprocate along the vertical direction, the horizontal driving unit (44) is arranged on the fixing table (41), and the horizontal telescopic clamping rods (42) are arranged on the horizontal driving unit (44) so that the two horizontal telescopic clamping rods (42) in the clamping lifting mechanism (4) can be close to or far away from each other.

6. An exchange die automatic coil flat vulcanizer according to claim 5, wherein said clamp elevating mechanism (4) moves in a direction perpendicular to the conveying direction of said conveying mechanism (3).

7. The automatic coil flat vulcanizing machine of exchange die as claimed in claim 5, characterized in that the front end of said horizontal telescopic clamping rod (42) is provided with a clamping head (43).

8. An exchange die automatic coil flat vulcanizing machine according to claim 5, characterized in that said clamping elevating mechanism (4) and said horizontal driving unit (44) are each independently selected from a motor, a hydraulic pump or an air pump.

9. An exchange die automatic coil flat vulcanizing machine according to claim 5, characterized in that a material taking mechanism (5) is arranged on the material receiving station (C).

Images