CN216634405U - Inspection robot inspection system - Google Patents

Inspection robot inspection system Download PDF

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Publication number
CN216634405U
CN216634405U CN202123388027.7U CN202123388027U CN216634405U CN 216634405 U CN216634405 U CN 216634405U CN 202123388027 U CN202123388027 U CN 202123388027U CN 216634405 U CN216634405 U CN 216634405U
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China
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explosion
track
proof
inspection
robot
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Active
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CN202123388027.7U
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Chinese (zh)
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赵骁翔
范悦
薛剑
常明
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Shanghai Dongting Automation Technology Co ltd
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Shanghai Dongting Automation Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

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Abstract

The utility model discloses an inspection system of an inspection robot, belonging to the field of inspection robots and comprising a hoisting track, an explosion-proof inspection robot and an explosion-proof wireless charging pile; the hoisting track is hoisted in the environment to be patrolled; the explosion-proof inspection robot is hoisted on the hoisting track; the explosion-proof wireless charging pile is arranged on a polling path of the explosion-proof polling robot and is used for wirelessly charging the explosion-proof polling robot; consider under special operational environment, patrol and examine the path length, patrol and examine the high occasion of frequency, this application is original and is hung at a hoist and mount track and establish many robots of patrolling and examining, and the feed is patrolled and examined the robot and is shifted out hoist and mount track through explosion-proof track sideslip mechanism and charge, and vice track links up hoist and mount track simultaneously, does not influence other normal use who patrols and examines the robot.

Description

Inspection robot inspection system
Technical Field
The utility model belongs to the field of inspection robots, and particularly relates to an inspection robot inspection system of a coke oven track inspection system in the coal chemical industry.
Background
Along with the development of science and technology, the intellectualization of instruments is further promoted, more and more repeated labor with low complexity is replaced by robots, so that the production efficiency is improved, and the operation cost is reduced;
for example, a plurality of pairs of exchange cocks are distributed on a coke oven basement, the cocks are connected with exchange chains through connecting rods, synchronous rotating actions of the cocks are realized under the driving of a hydraulic action device, and rotating switching actions are performed once every several minutes, the traditional method is manual inspection, inspection needs to be performed after each switching action is completed to confirm whether the rotating position of the cocks is normal, so that long-time repetitive labor is caused, some similar products appear, but the requirement on continuous high-frequency inspection is difficult to realize, which is mainly reflected in that the inspection robot has long charging time and is difficult to meet the requirement on continuous work; in addition, some similar products appear, but neglect the influence of operational environment gas to the charging process completely, have the potential safety hazard, provide a coal industry coke oven track system of patrolling and examining for this application for replace a large amount of repetitive work of patrolling and examining personnel and eliminate the potential safety hazard.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an inspection robot inspection system, which originally provides a mode of replacing and alternately charging a plurality of inspection robots at intervals in the field, and effectively solves the technical problem of continuous high-frequency use requirements; simultaneously, to the gaseous influence of operational environment to the charging process, cause the problem of potential safety hazard, this application proposes especially fills electric pile malleation system to solve the influence of environmental gas to wireless charging process.
In order to solve the technical problems that an inspection system has potential safety hazards and is discontinuous in inspection work in the prior art, the inspection system of the inspection robot is characterized by comprising a hoisting track, an explosion-proof inspection robot and an explosion-proof wireless charging pile; the hoisting track is hoisted in an environment to be patrolled; the explosion-proof inspection robot is hoisted on the hoisting track; explosion-proof wireless charging pile set up in the explosion-proof robot that patrols and examines the route, be used for give explosion-proof robot that patrols and examines wireless charging.
Further, the inspection system of the inspection robot provided by the application comprises a plurality of explosion-proof inspection robots and an explosion-proof track traversing mechanism; the anti-explosion track transverse moving mechanism is used for moving the anti-explosion inspection robot in one of the feeding states out of the hoisting track and approaching the anti-explosion wireless charging pile to charge.
Further, the inspection robot inspection system provided by the application, wherein the anti-explosion rail traversing mechanism comprises a replacement rail and a sliding device; the replacing track comprises a main track, an auxiliary track and a connecting body, and the connecting body is connected between the main track and the auxiliary track; the sliding device is hoisted in an environment to be patrolled and examined, and is connected with the connecting body and is used for connecting the main track with the hoisting track or connecting the auxiliary track with the hoisting track.
Further, the inspection robot inspection system provided by the application comprises a sliding device, a positioning device and a control device, wherein the sliding device comprises a ball screw pair, a guide rod and a mounting seat; two ends of the guide rod are respectively hung in the environment to be inspected through the mounting seat; the ball screw pair comprises a screw rod, a screw rod nut and a speed reducing motor, the screw rod is parallel to the guide rod, two ends of the screw rod are respectively connected to the mounting seat through a shaft sleeve, one end of the screw rod penetrates through the mounting seat and is connected to the speed reducing motor, and the speed reducing motor is mounted on the mounting seat; the screw rod nut is sleeved on the screw rod, the guide rod penetrates through the screw rod nut, and the screw rod nut is fixedly connected with the connecting body.
Further, the inspection robot inspection system provided by the application comprises an explosion-proof wireless charging pile, a wireless charging module and a positive pressure mechanism, wherein the explosion-proof wireless charging pile comprises a positive pressure cabin, a wireless charging module and a positive pressure mechanism; the positive pressure bin comprises a tubular bin body, a bin gate and a bin gate opening and closing mechanism, and the bin gate opening and closing mechanism is connected between the tubular bin body and the bin gate; the hoisting track penetrates through the tubular bin body, the bin door is provided with an opening structure, the shape of the cross section of the opening structure is the same as that of the cross section of the hoisting track, and the opening structure embraces the hoisting track in a closed state of the bin door; the wireless charging module is arranged on the inner side wall of the tubular cabin body and is used for wirelessly charging the explosion-proof inspection robot; the positive pressure mechanism is arranged on the tubular bin body and used for maintaining the inner cavity of the tubular bin body in a positive pressure state when the bin gate is closed.
Further, the inspection robot inspection system provided by the application is characterized in that skirt boards are arranged at two ends of the tubular bin body, and two long holes which are parallel to each other are formed in each skirt board; the bin gate comprises a left side sliding door, a left side guide rail, a right side sliding door and a right side guide rail, the left side guide rail and the right side guide rail are oppositely arranged on the outer end face of the apron board, the left side guide rail and the right side guide rail are arranged in parallel with the long hole, and the left side sliding door and the right side sliding door are respectively assembled on the left side guide rail and the right side guide rail in a sliding mode; the bin gate opening and closing mechanism comprises a first air cylinder and a second air cylinder, the first air cylinder and the second air cylinder are both arranged on the inner end face of the apron board, and the first air cylinder and the second air cylinder are both connected with an external air source; the left connecting block is connected to the end part of a piston rod of the first cylinder, and the other end of the left connecting block penetrates through one of the long holes to be connected to the left sliding door; one end of the right connecting block is connected to the end part of the piston rod of the second cylinder, and the other end of the right connecting block penetrates through the other long hole to be connected to the right sliding door.
Further, the inspection robot inspection system that this application provided, wherein, the both ends of slot hole respectively set up a positioning sensor for the position of opening and close of control door.
Further, the inspection robot inspection system that provides of this application, wherein, the outer terminal surface of skirtboard sets up the packing ring, the packing ring encircles tubulose storehouse body tip passway, the left side moves the inner terminal surface of door with the right side moves the inner terminal surface of door and all sets up the retaining ring, the left side move the door with under the right side moves the door closed state, the inner circle face of retaining ring embraces the outer circle face of packing ring.
Further, the robot system of patrolling and examining that this application provided, wherein, still including the cover body, the cover body cover is located explosion-proof wireless charging stake and is fixed in through the bolt the lateral wall of skirtboard.
Further, the robot system of patrolling and examining that this application provided, wherein, still include pressure differential sensor, pressure differential sensor install in tubulose storehouse body lateral wall for measure the internal portion atmospheric pressure in tubulose storehouse.
Further, the inspection robot system of patrolling and examining that this application provided, wherein, the left side moves the terminal surface of opening and close of door and is provided with sealed copper bar, the seal groove is seted up to the terminal surface of opening and close that the door was moved on the right side, under the door closure state sealed copper bar gomphosis in the seal groove.
For effectively having solved under the condition of many inspection robots of same hoist and mount track hoist and mount, when charging in turn, the feed is patrolled and examined the robot berth position and is not influenced and normally patrolled and examined the work, specifically as follows including: the ball screw pair drives the main track to be linked in the hoisting track, the explosion-proof inspection robot in the feed state moves to behind the main track, the ball screw pair drives the main track of the explosion-proof inspection robot to move out of the hoisting track and to approach the explosion-proof wireless charging pile, and meanwhile the auxiliary track is linked in the hoisting track.
Compared with the prior art, the inspection system of the inspection robot has the following advantages: on one hand, the automatic inspection system provided by the application replaces the traditional manual inspection mode, the inspection efficiency is obviously improved, and the reliability is obviously enhanced; on the other hand, the influence of the environment gas applied in the later period on the charging process of the explosion-proof inspection robot is considered, and in order to eliminate potential safety hazards, the wireless charging mechanism is installed in the positive pressure bin, so that the environment gas is isolated from the charging environment, and the potential safety hazards are eliminated; in addition, under special operational environment, patrol and examine the path length, patrol and examine the high occasion of frequency, this application is original and is hung at a hoist and mount track and establish many robots of patrolling and examining, and the feed is patrolled and examined the robot and is shifted out hoist and mount track through explosion-proof track sideslip mechanism and charge, and vice track links up hoist and mount track simultaneously, does not influence other normal use who patrols and examines the robot.
Drawings
FIG. 1 is a schematic diagram of a patrol system of a patrol robot according to the present invention;
FIG. 2 is a schematic view of the alternate position configuration of FIG. 1;
FIG. 3 is a schematic view of a local structure of an inspection system of an inspection robot according to the present invention;
FIG. 4 is a schematic structural diagram of an explosion-proof wireless charging pile;
FIG. 5 is a schematic view of the mask-removed structure of FIG. 4;
FIG. 6 is a schematic view of the alternate position of FIG. 5;
FIG. 7 is a schematic view of a moving-out structure of the left sliding door;
fig. 8 is a schematic diagram of the position change structure of fig. 7.
Wherein: 1. hoisting the track; 2. an explosion-proof inspection robot; 3. an explosion-proof wireless charging pile; 4. a wireless charging module; 5. a tubular bin body; 6. a gap structure; 7. a differential pressure sensor; 8. a skirt board; 9. a long hole; 10. a positioning sensor; 11. a left sliding door; 12. a left guide rail; 13. a right sliding door; 14. a right guide rail; 15. a first cylinder; 16. a second cylinder; 17. a left connecting block; 18. a right connecting block; 19. sealing the copper strip; 20. a sealing groove; 21. a gasket; 22. a retainer ring; 23. a cover body; 24. a main track; 25. a secondary track; 26. a linker; 27. a guide bar; 28. a mounting seat; 29. a screw rod; 30. a feed screw nut; 31. a speed reducing motor.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making creative efforts based on the embodiments in the present invention, belong to the protection scope of the present invention;
it should be noted that, in the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "both sides", "one end", "the other end", "left", "right", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to 8, the embodiment provides an inspection robot inspection system, which includes a hoisting track 1, an explosion-proof inspection robot 2 and an explosion-proof wireless charging pile 3; the hoisting track 1 is hoisted in an environment to be patrolled and examined; the explosion-proof inspection robot 2 is hoisted on the hoisting track 1; the explosion-proof wireless charging pile 3 is arranged on a routing inspection path of the explosion-proof routing inspection robot 2 and is used for wirelessly charging the explosion-proof routing inspection robot 2;
as a preferable scheme of the embodiment, the explosion-proof inspection robot 2 is provided with a plurality of explosion-proof inspection robots, and further comprises an explosion-proof track traversing mechanism; the anti-explosion track transverse moving mechanism is used for moving the anti-explosion inspection robot 2 in one feeding state out of the hoisting track 1 and approaching the anti-explosion wireless charging pile 3 for charging; the anti-explosion rail transverse moving mechanism comprises a replacement rail and a sliding device; the replacement track comprises a main track 24, a secondary track 25 and a connecting body 26, wherein the connecting body 26 is connected between the main track 24 and the secondary track 25; the sliding device is hung in an environment to be inspected, connected to the connecting body 26 and used for connecting the main rail 24 to the hoisting rail 1 or connecting the auxiliary rail 25 to the hoisting rail 1; the sliding device comprises a ball screw pair, a guide rod 27 and a mounting seat 28; two ends of the guide rod 27 are respectively hung on the environment to be inspected through the mounting seat 28; the ball screw pair comprises a screw 29, a screw nut 30 and a speed reducing motor 31, the screw 29 is parallel to the guide rod 27, two ends of the screw 29 are respectively connected to the mounting seat 28 through a shaft sleeve, one end of the screw 29 penetrates through the mounting seat 28 and is connected to the speed reducing motor 31, and the speed reducing motor 31 is mounted on the mounting seat 28; the lead screw nut 30 is sleeved on the lead screw 29, the guide rod 27 penetrates through the lead screw nut 30, and the lead screw nut 30 is fixedly connected to the connecting body 26; the explosion-proof wireless charging pile 3 comprises a positive pressure bin, a wireless charging module 4 and a positive pressure mechanism; the positive pressure bin comprises a tubular bin body 5, a bin gate and a bin gate opening and closing mechanism, and the bin gate opening and closing mechanism is connected between the tubular bin body 5 and the bin gate; the hoisting track 1 penetrates through the tubular bin body 5, the bin gate is provided with an opening structure 6, the shape of the cross section of the opening structure 6 is the same as that of the cross section of the hoisting track 1, and the opening structure 6 embraces the hoisting track 1 when the bin gate is closed; the wireless charging module 4 is arranged on the inner side wall of the tubular cabin body 5 and is used for wirelessly charging the explosion-proof inspection robot 2; the positive pressure mechanism is arranged on the tubular bin body 5 and used for maintaining the inner cavity of the tubular bin body 5 in a positive pressure state when the bin gate is closed.
As shown in fig. 4-8, apron boards 8 are arranged at two ends of the tubular bin body 5, and two long holes 9 which are parallel to each other are formed in the apron boards 8; the bin gate comprises a left sliding door 11, a left guide rail 12, a right sliding door 13 and a right guide rail 14, the left guide rail 12 and the right guide rail 14 are oppositely arranged on the outer end face of the apron board 8, the left guide rail 12 and the right guide rail 14 are arranged in parallel with the long hole 9, and the left sliding door 11 and the right sliding door 13 are respectively assembled on the left guide rail 12 and the right guide rail 14 in a sliding manner; the bin gate opening and closing mechanism comprises a first air cylinder 15 and a second air cylinder 16, the first air cylinder 15 and the second air cylinder 16 are both installed on the inner end face of the skirtboard 8, and the first air cylinder 15 and the second air cylinder 16 are both connected with an external air source; the left connecting block 17 and the right connecting block 18 are further included, one end of the left connecting block 17 is connected to the end part of the piston rod of the first air cylinder 15, and the other end of the left connecting block 17 penetrates through one of the long holes 9 to be connected to the left sliding door 11; one end of the right connecting block 18 is connected to the end of the piston rod of the second cylinder 16, and the other end of the right connecting block passes through the other long hole 9 and is connected to the right sliding door 13; two ends of the long hole 9 are respectively provided with a positioning sensor 10 for controlling the opening and closing position of the bin gate; a gasket 21 is arranged on the outer end surface of the apron board 8, the gasket 21 surrounds a passage opening at the end part of the tubular bin body 5, retaining rings 22 are arranged on the inner end surfaces of the left side sliding door 11 and the right side sliding door 13, and the inner ring surfaces of the retaining rings 22 embrace the outer ring surface of the gasket 21 in the closed state of the left side sliding door 11 and the right side sliding door 13; the anti-explosion wireless charging pile is characterized by further comprising a cover body 23, wherein the cover body 23 covers the anti-explosion wireless charging pile 3 and is fixed on the side wall of the apron board 8 through bolts; the device also comprises a differential pressure sensor 7, wherein the differential pressure sensor 7 is arranged on the outer side wall of the tubular bin body 5 and is used for measuring the air pressure in the tubular bin body 5; a sealing copper strip 19 is arranged on the opening and closing end face of the left side sliding door 11, a sealing groove 20 is formed in the opening and closing end face of the right side sliding door 13, and the sealing copper strip 19 is embedded in the sealing groove 20 in the closing state of the bin door;
charging process and principle: the ball screw pair drives the main track 24 to be connected to the hoisting track 1, the explosion-proof inspection robot 2 in the feed state moves to the main track 24, the ball screw pair drives the main track 24 with the explosion-proof inspection robot 2 to move out of the hoisting track 1 and approach the explosion-proof wireless charging pile 3, and meanwhile, the auxiliary track 25 is connected to the hoisting track 1, after the explosion-proof inspection robot 2 is fully charged, the ball screw pair drives the auxiliary track 25 to move out of the hoisting track 1 and the main track 24 with the explosion-proof inspection robot 2 to be connected to the hoisting track 1.
The utility model is not described in detail, but is well known to those skilled in the art.
Finally, it is to be noted that: although the present invention has been described in detail with reference to examples, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the utility model as defined in the appended claims.

Claims (9)

1. An inspection system of an inspection robot is characterized by comprising a hoisting track, an explosion-proof inspection robot and an explosion-proof wireless charging pile; the hoisting track is hoisted in an environment to be patrolled; the explosion-proof inspection robot is hoisted on the hoisting track; explosion-proof wireless charging pile set up in the explosion-proof robot that patrols and examines the route, be used for give explosion-proof robot that patrols and examines wireless charging.
2. The inspection robot inspection system according to claim 1, wherein a plurality of the explosion-proof inspection robots are provided, and further including an explosion-proof rail traversing mechanism; the anti-explosion track transverse moving mechanism is used for moving the anti-explosion inspection robot in one of the feeding states out of the hoisting track and approaching the anti-explosion wireless charging pile to charge.
3. The inspection robot inspection system according to claim 2, wherein the explosion-proof rail traversing mechanism includes a replacement rail and a slide; the replacing track comprises a main track, an auxiliary track and a connecting body, and the connecting body is connected between the main track and the auxiliary track; the sliding device is hoisted in an environment to be patrolled and examined, and is connected with the connecting body and is used for connecting the main track with the hoisting track or connecting the auxiliary track with the hoisting track.
4. The inspection robot inspection system according to claim 3, wherein the slide includes a ball screw assembly, a guide rod and a mount; two ends of the guide rod are respectively hung in the environment to be inspected through the mounting seat; the ball screw pair comprises a screw rod, a screw rod nut and a speed reducing motor, the screw rod is parallel to the guide rod, two ends of the screw rod are respectively connected to the mounting seat through a shaft sleeve, one end of the screw rod penetrates through the mounting seat and is connected to the speed reducing motor, and the speed reducing motor is mounted on the mounting seat; the screw rod nut is sleeved on the screw rod, the guide rod penetrates through the screw rod nut, and the screw rod nut is fixedly connected with the connecting body.
5. The inspection robot inspection system according to claim 1, wherein the explosion-proof wireless charging post includes a positive pressure bin, a wireless charging module and a positive pressure mechanism; the positive pressure bin comprises a tubular bin body, a bin gate and a bin gate opening and closing mechanism, and the bin gate opening and closing mechanism is connected between the tubular bin body and the bin gate; the hoisting track penetrates through the tubular bin body, the bin door is provided with an opening structure, the shape of the cross section of the opening structure is the same as that of the cross section of the hoisting track, and the opening structure embraces the hoisting track in a closed state of the bin door; the wireless charging module is arranged on the inner side wall of the tubular cabin body and is used for wirelessly charging the explosion-proof inspection robot; the positive pressure mechanism is arranged on the tubular bin body and used for maintaining the inner cavity of the tubular bin body in a positive pressure state when the bin gate is closed.
6. The inspection robot inspection system according to claim 5, wherein skirt panels are provided at both ends of the tubular bin body, the skirt panels being provided with two parallel elongated holes; the bin gate comprises a left side sliding door, a left side guide rail, a right side sliding door and a right side guide rail, the left side guide rail and the right side guide rail are oppositely arranged on the outer end face of the apron board, the left side guide rail and the right side guide rail are arranged in parallel with the long hole, and the left side sliding door and the right side sliding door are respectively assembled on the left side guide rail and the right side guide rail in a sliding mode; the bin gate opening and closing mechanism comprises a first air cylinder and a second air cylinder, the first air cylinder and the second air cylinder are both arranged on the inner end face of the apron board, and the first air cylinder and the second air cylinder are both connected with an external air source; the left connecting block is connected to the end part of a piston rod of the first cylinder, and the other end of the left connecting block penetrates through one of the long holes to be connected to the left sliding door; one end of the right connecting block is connected to the end part of the piston rod of the second cylinder, and the other end of the right connecting block penetrates through the other long hole to be connected to the right sliding door.
7. The inspection robot inspection system according to claim 6, wherein two ends of the elongated hole are each provided with a positioning sensor for controlling the opening and closing position of the hatch.
8. The inspection robot inspection system according to claim 6, wherein a gasket is disposed on an outer end surface of the skirt plate, the gasket surrounds the passage opening at the end of the tubular bin body, retainer rings are disposed on inner end surfaces of the left side sliding door and the right side sliding door, and inner ring surfaces of the retainer rings embrace outer ring surfaces of the gasket in a closed state of the left side sliding door and the right side sliding door.
9. The inspection robot inspection system according to claim 6, further including a hood that is positioned over the explosion-proof wireless charging post and secured to the skirt panel side wall by bolts.
CN202123388027.7U 2021-12-29 2021-12-29 Inspection robot inspection system Active CN216634405U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123388027.7U CN216634405U (en) 2021-12-29 2021-12-29 Inspection robot inspection system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123388027.7U CN216634405U (en) 2021-12-29 2021-12-29 Inspection robot inspection system

Publications (1)

Publication Number Publication Date
CN216634405U true CN216634405U (en) 2022-05-31

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ID=81745430

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123388027.7U Active CN216634405U (en) 2021-12-29 2021-12-29 Inspection robot inspection system

Country Status (1)

Country Link
CN (1) CN216634405U (en)

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