CN216630215U - Multifunctional dust remover - Google Patents
Multifunctional dust remover Download PDFInfo
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- CN216630215U CN216630215U CN202123250142.8U CN202123250142U CN216630215U CN 216630215 U CN216630215 U CN 216630215U CN 202123250142 U CN202123250142 U CN 202123250142U CN 216630215 U CN216630215 U CN 216630215U
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- 239000000428 dust Substances 0.000 title claims abstract description 107
- 230000000903 blocking effect Effects 0.000 claims abstract description 16
- 239000012535 impurity Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 99
- 239000007921 spray Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 abstract description 3
- 239000008187 granular material Substances 0.000 abstract 1
- 238000007790 scraping Methods 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 5
- 239000012905 visible particle Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型属于除尘设备技术领域,尤其涉及一种多功能除尘器。The utility model belongs to the technical field of dust removal equipment, in particular to a multifunctional dust collector.
背景技术Background technique
脉冲除尘器是在袋式除尘器的基础上改进的新型高效多功能除尘器,综合了分室反吹各种脉冲喷吹除尘器的优点,克服了分室清灰强度不够,进出风分布不均等缺点,扩大了应用范围。工作时,含尘气体由进风道进入灰斗,粗尘粒直接落入灰斗底部,细尘粒随气流转折向上进入中、下箱体,粉尘积附在滤袋外表面,过滤后的气体进入上箱体至净气集合管-排风道,经排风机排至大气。The pulse dust collector is a new type of high-efficiency and multi-functional dust collector improved on the basis of the bag filter. It combines the advantages of various types of pulse jet dust collectors with sub-chamber back-blowing, and overcomes the shortcomings of insufficient cleaning intensity of sub-chambers and uneven distribution of incoming and outgoing air. , expanding the scope of application. When working, the dust-laden gas enters the ash hopper from the air inlet duct, and the coarse dust particles fall directly into the bottom of the ash hopper. The gas enters the upper box to the clean gas collection pipe-exhaust duct, and is exhausted to the atmosphere through the exhaust fan.
目前进入脉冲除尘器的烟气内部携带大量可视颗粒,而这种可视颗粒较大,在粘附在滤袋上后,容易造成除尘器滤袋负荷大,从而大大缩减了滤袋的使用寿命。At present, the flue gas entering the pulse dust collector carries a large number of visible particles, and such visible particles are relatively large. After adhering to the filter bag, it is easy to cause a large load on the filter bag of the dust collector, thus greatly reducing the use of the filter bag. life.
实用新型内容Utility model content
本实用新型的目的在于提供一种多功能除尘器,以解决现有技术中大量可视化颗粒粘附在滤袋上后,造成滤袋负荷大,从而大大缩减滤袋使用寿命的问题。The purpose of the utility model is to provide a multifunctional dust collector to solve the problem in the prior art that after a large number of visible particles adhere to the filter bag, the load of the filter bag is large and the service life of the filter bag is greatly shortened.
为了达到上述目的,本实用新型的技术方案为:多功能除尘器,包括脉冲除尘器本体和预除尘装置;所述脉冲除尘器本体上设有第一进气管、第一出气管和除尘口,所述第一出气管用于排出除尘后的气体,所述除尘口用于排出脉冲除尘器本体内的灰尘;所述预除尘装置上设有第二进气管和第二出气管,所述第二进气管用于将待除尘的气体送入预除尘装置,所述第二出气管与所述第一进气管连接;所述预除尘装置包括第一支撑柱、预除尘箱、过滤网、刮板、驱动件,所述第一支撑柱用于对预除尘箱进行支撑,所述过滤网竖向设置在预除尘箱内,所述刮板用于刮除过滤网上的杂质,所述驱动件用于驱动所述刮板竖向移动;所述预除尘箱的底部设有排料口,所述刮板和排料口均位于过滤网靠近所述第二进气管的一侧;所述排料口处设有用于封堵排料口的封堵块,所述排料口用于排出所述刮板刮落的杂质。In order to achieve the above purpose, the technical scheme of the present invention is as follows: a multifunctional dust collector includes a pulse dust collector body and a pre-dust removal device; the pulse dust collector body is provided with a first air inlet pipe, a first air outlet pipe and a dust removal port, The first air outlet pipe is used to discharge the dedusted gas, and the dust removal port is used to discharge the dust in the pulse dust collector body; the pre-dust removal device is provided with a second air inlet pipe and a second air outlet pipe, and the first The second air inlet pipe is used to send the gas to be dedusted into the pre-dust removal device, and the second air outlet pipe is connected to the first air inlet pipe; the pre-dust removal device includes a first support column, a pre-dust removal box, a filter screen, a scraper The first support column is used to support the pre-dust box, the filter screen is vertically arranged in the pre-dust box, and the scraper is used to scrape the impurities on the filter screen. It is used to drive the scraper to move vertically; the bottom of the pre-dust box is provided with a discharge port, and both the scraper and the discharge port are located on the side of the filter screen close to the second air intake pipe; The material outlet is provided with a blocking block for blocking the discharge port, and the discharge port is used to discharge the impurities scraped off by the scraper.
进一步,还包括喷洒装置,所述喷洒装置包括喷头、接料斗、第一进水管、第一出水管、第一水泵、接水箱和储水箱,所述喷头设于第二出气管内部的上侧,所述第一进水管将喷头与第一水泵连接,所述第一水泵的进水端与所述储水箱连接;所述接料斗与所述第二出气管的下侧连接,所述喷头喷出的水能够进入到接料斗内;所述接料斗与接水箱之间通过所述第一出水管连接。Further, it also includes a spraying device, the spraying device includes a spray head, a hopper, a first water inlet pipe, a first water outlet pipe, a first water pump, a water receiving tank and a water storage tank, and the spray head is arranged on the upper side of the second air outlet pipe , the first water inlet pipe connects the spray head with the first water pump, the water inlet end of the first water pump is connected with the water storage tank; the hopper is connected with the lower side of the second air outlet pipe, the spray head The sprayed water can enter into the material receiving hopper; the material receiving hopper and the water receiving tank are connected through the first water outlet pipe.
进一步,还包括第二水泵,所述接水箱上连接有第二出水管,所述储水箱上连接有第二进水管,所述第二水泵的进水端和出水端分别与第二出水管和第二进水管连接;所述接水箱内设有过滤板,所述过滤板用于对进入到第二出水管内的水进行过滤。Further, it also includes a second water pump, the water receiving tank is connected with a second water outlet pipe, the water storage tank is connected with a second water inlet pipe, and the water inlet end and the water outlet end of the second water pump are respectively connected with the second water outlet pipe. is connected with the second water inlet pipe; the water receiving tank is provided with a filter plate, and the filter plate is used to filter the water entering the second water outlet pipe.
进一步,所述驱动件采用电动推杆,电动推杆连接有控制器,控制器用于间歇启动电动推杆;所述预除尘箱上设有第二支撑柱,所述电动推杆固定在所述第二支撑柱上;所述预除尘箱上设有通孔,所述电动推杆的一端通过通孔伸入至预除尘箱内部并与刮板固定。Further, the driving part adopts an electric push rod, the electric push rod is connected with a controller, and the controller is used to intermittently start the electric push rod; the pre-dust box is provided with a second support column, and the electric push rod is fixed on the On the second support column; the pre-dust box is provided with a through hole, and one end of the electric push rod extends into the interior of the pre-dust box through the through hole and is fixed with the scraper.
进一步,所述通孔与电动推杆之间设有密封圈,所述密封圈固定在所述通孔内。Further, a sealing ring is arranged between the through hole and the electric push rod, and the sealing ring is fixed in the through hole.
进一步,所述封堵块与排料口之间设有密封层。Further, a sealing layer is provided between the blocking block and the discharge port.
进一步,所述封堵块上设有固定块,所述固定块上设有第一连接孔,所述预除尘箱上对应设有第二连接孔,所述第一连接孔和第二连接孔之间通过螺栓连接。Further, the blocking block is provided with a fixing block, the fixing block is provided with a first connection hole, the pre-dust box is correspondingly provided with a second connection hole, the first connection hole and the second connection hole connected by bolts.
本技术方案的工作原理在于:第二进气管将待除尘的气体送入预除尘箱内,经过过滤网进行初步过滤,过滤后的气体进入到第二出气管内,当经过喷头时,喷头向下喷水,将气体中的部分颗粒杂质送入到接料斗,并经过接料斗、第一出水管进入到接水箱内;第二水泵将接水箱内的水抽到储水箱内进行供应,过滤板会对水进行过滤。经过喷头的气体经过第一进气管进入到脉冲除尘器本体中进行除尘,除尘后的气体经过第一出气管排出。在这个过程中,控制器会间歇启动电动推杆,电动推杆带动刮板向下移动,向下移动的过程中会对粘附在过滤网上的颗粒进行刮除,避免影响气体的流通和输送。除尘完毕后,打开除尘口即可将灰尘排出。松动螺栓,将封堵块取出,即可打开排料口进行排料,也可借助工具将杂质从排料口刮出。将接水箱进行清洗。The working principle of this technical solution is as follows: the second air inlet pipe sends the gas to be dedusted into the pre-dust box, which is preliminarily filtered through the filter screen, and the filtered gas enters the second air outlet pipe. Water is sprayed down, and part of the particulate impurities in the gas is sent to the receiving hopper, and then enters the water receiving tank through the receiving hopper and the first water outlet pipe; the second water pump pumps the water in the water receiving tank to the water storage tank for supply and filtering. The board filters the water. The gas passing through the nozzle enters the pulse dust collector body through the first air inlet pipe for dust removal, and the dedusted gas is discharged through the first air outlet pipe. During this process, the controller will start the electric push rod intermittently, and the electric push rod will drive the scraper to move downward. During the downward movement, the particles adhering to the filter screen will be scraped off to avoid affecting the circulation and transportation of gas. . After the dust removal is completed, open the dust removal port to discharge the dust. Loosen the bolts and take out the blocking block, then the discharge port can be opened for discharging, and the impurities can be scraped out from the discharge port with the help of tools. The water tank will be cleaned.
本技术方案的有益效果在于:①本方案通过设置预除尘箱对待除尘的气体进行初步除尘,将大型颗粒杂质过滤掉,避免进入到脉冲除尘器本体中增加滤袋的负荷,从而在一定程度上延长了滤袋的使用寿命。②本方案通过设置喷头,能够将气体中的部分灰尘颗粒随水排入到接料斗内,进一步减小了滤袋的负荷。③设置第二水泵和过滤板,能够实现水的循环使用,避免资源的浪费。④刮板的设置能够保证过滤网能够正常的实现过滤,避免气体的运输受到阻碍。⑤密封圈和密封层的设置,保证了预除尘箱的密封性。The beneficial effects of this technical solution are as follows: (1) In this solution, a pre-dust box is set to perform preliminary dedusting of the gas to be dedusted, filter out large particle impurities, and avoid entering the pulse dust collector body and increase the load of the filter bag, so that to a certain extent Extend the service life of the filter bag. ② In this scheme, by setting the nozzle, some dust particles in the gas can be discharged into the hopper with water, which further reduces the load of the filter bag. ③ Set up the second water pump and filter plate, which can realize the recycling of water and avoid the waste of resources. ④The setting of the scraper can ensure that the filter can filter normally and avoid the obstruction of gas transportation. ⑤The setting of the sealing ring and the sealing layer ensures the tightness of the pre-dust box.
附图说明Description of drawings
图1为本实用新型多功能除尘器的结构示意图。FIG. 1 is a schematic structural diagram of the multifunctional dust collector of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:脉冲除尘器本体1、第三支撑柱2、第二进气管3、第二出气管4、预除尘箱5、过滤网6、第一支撑柱7、封堵块8、电动推杆9、第二支撑柱10、刮板11、喷头12、接料斗13、第一出水管14、接水箱15、第一进水管16、第一进气管17、固定块18、螺栓19、第一出气管20。The reference signs in the accompanying drawings include: pulse dust collector body 1,
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例基本如附图1所示:多功能除尘器,包括脉冲除尘器本体1、预除尘装置和喷洒装置;第三支撑柱2用于第脉冲除尘器本体1进行支撑。脉冲除尘器本体1上设有第一进气管17、第一出气管20和除尘口,第一出气管20用于排出除尘后的气体,除尘口用于排出脉冲除尘器本体1内的灰尘;预除尘装置上设有第二进气管3和第二出气管4,第二进气管3用于将待除尘的气体送入预除尘装置,第二出气管4与第一进气管17连接。The embodiment is basically shown in FIG. 1 : the multifunctional dust collector includes a pulse dust collector body 1 , a pre-dust removal device and a spray device; the
预除尘装置包括第一支撑柱7、预除尘箱5、过滤网6、刮板11、驱动件,第一支撑柱7用于对预除尘箱5进行支撑,过滤网6竖向设置在预除尘箱5内,刮板11用于刮除过滤网6上的杂质,驱动件用于驱动刮板11竖向移动;预除尘箱5的底部设有排料口,刮板11和排料口均位于过滤网6靠近第二进气管3的一侧;排料口处设有用于封堵排料口的封堵块8,排料口用于排出刮板11刮落的杂质,封堵块8与排料口之间设有密封层;封堵块8上设有固定块18,固定块18上设有第一连接孔,预除尘箱5上对应设有第二连接孔,第一连接孔和第二连接孔之间通过螺栓19连接。驱动件采用电动推杆9,电动推杆9连接有控制器,控制器用于间歇启动电动推杆9;预除尘箱5上设有第二支撑柱10,电动推杆9固定在第二支撑柱10上;预除尘箱5上设有通孔,电动推杆9的一端通过通孔伸入至预除尘箱5内部并与刮板11固定。通孔与电动推杆9之间设有密封圈,密封圈固定在通孔内。The pre-dust removal device includes a
喷洒装置包括喷头12、接料斗13、第一进水管16、第一出水管14、第一水泵、第二水泵、接水箱15和储水箱,喷头12设于第二出气管4内部的上侧,第一进水管16将喷头12与第一水泵连接,第一水泵的进水端与储水箱连接;接料斗13与第二出气管4的下侧连接,喷头12喷出的水能够进入到接料斗13内;接料斗13与接水箱15之间通过第一出水管14连接。接水箱15上连接有第二出水管,储水箱上连接有第二进水管,第二水泵的进水端和出水端分别与第二出水管和第二进水管连接;接水箱15内设有过滤板,过滤板用于对进入到第二出水管内的水进行过滤。The spraying device includes a
具体实施过程如下:The specific implementation process is as follows:
第二进气管3将待除尘的气体送入预除尘箱5内,经过过滤网6进行初步过滤,过滤后的气体进入到第二出气管4内,当经过喷头12时,喷头12向下喷水,将气体中的部分颗粒杂质送入到接料斗13,并经过接料斗13、第一出水管14进入到接水箱15内;第二水泵将接水箱15内的水抽到储水箱内进行供应,过滤板会对水进行过滤。经过喷头12的气体经过第一进气管17进入到脉冲除尘器本体1中进行除尘,除尘后的气体经过第一出气管20排出。在这个过程中,控制器会间歇启动电动推杆9,电动推杆9带动刮板11向下移动,向下移动的过程中会对粘附在过滤网6上的颗粒进行刮除,避免影响气体的流通和输送。除尘完毕后,打开除尘口即可将灰尘排出。松动螺栓19,将封堵块8取出,即可打开排料口进行排料,也可借助工具将杂质从排料口刮出。将接水箱15进行清洗。The second intake pipe 3 sends the gas to be dedusted into the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前实用新型所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present utility model, and the common knowledge such as the well-known specific structures and characteristics in the scheme has not been described too much here. Those of ordinary skill in the art know that the utility model belongs to the technical field before the filing date or the priority date. General technical knowledge, can know all the prior art in this field, and have the ability to apply the conventional experimental means before the date, those of ordinary skill in the art can perfect and implement the present invention under the enlightenment given in this application, combined with their own ability. solutions, some typical well-known structures or well-known methods should not be obstacles to those skilled in the art from practicing the present application. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, several deformations and improvements can also be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the present utility model. The effect of the implementation of the new model and the practicability of the patent. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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Effective date of registration: 20241202 Address after: Technology Building, No. 6 Jiangxi Road, Changshengqiao Town, Nan'an District, Chongqing 400067 Patentee after: Chongqing Chengfei New Materials Co.,Ltd. Country or region after: China Address before: 402660 Building 2, plot 2-7, Anjufang community, yuhegou, Guoba village, Luohuang town, Jiangjin District, Chongqing Patentee before: CHONGQING CQGI CHENGFEI NEW MATERIAL CO.,LTD. Country or region before: China Patentee before: XILINHAOTE CHENFEI WIND POWER EQUIPMENT CO.,LTD. |