CN216620635U - Magnetic core sintering furnace with high production efficiency - Google Patents
Magnetic core sintering furnace with high production efficiency Download PDFInfo
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- CN216620635U CN216620635U CN202123041896.2U CN202123041896U CN216620635U CN 216620635 U CN216620635 U CN 216620635U CN 202123041896 U CN202123041896 U CN 202123041896U CN 216620635 U CN216620635 U CN 216620635U
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Abstract
The utility model discloses a magnetic core sintering furnace with high production efficiency, which comprises a furnace body, a conveying track, a temperature control unit and a transfer unit; a furnace passage is arranged in the furnace body; the furnace body is divided into a low-temperature section, a heating section and a high-temperature section in sequence; the front end of the furnace passage is provided with a fireproof door; the conveying track comprises a conveying roller, a protection plate and a supporting seat; the transfer unit comprises a vertical frame, a three-dimensional moving mechanism and a stacking plate; the three-dimensional moving mechanism comprises a horizontal transverse moving unit, a horizontal longitudinal moving unit, a lifting unit, a longitudinal moving guide rail and a clamping jaw. The transfer unit is additionally arranged, and the loading and unloading transfer is carried out through the transfer unit, so that the working efficiency is higher; workers do not need to approach the sintering furnace, so that the influence of high temperature is reduced; adopt the transportation unit to carry out the unloading to the magnetic core after the sintering, the staff reduces direct contact, and the security is higher.
Description
Technical Field
The utility model relates to magnetic core material sintering equipment, in particular to a magnetic core sintering furnace with high production efficiency.
Background
Magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures.
The magnetic core needs two key steps of powder compaction forming and sintering in the production and processing process, and a sintering furnace is needed in the sintering process.
The existing sintering furnace is only a common tunnel long furnace, a tray communicated magnetic core needs to be manually placed on a conveying rail once and again, then the magnetic core is conveyed into the sintering furnace through the conveying rail for sintering, the tray is taken down by workers after sintering is completed, feeding and discharging are manual operation, the working efficiency is low, the temperature in the sintering furnace is high, and the workers are inevitably influenced by the temperature during feeding and discharging to cause discomfort; and, the magnetic core temperature is higher when the unloading, has injured risk by artifical unloading, and the security is not good.
Therefore, the manual feeding and discharging of the existing sintering furnace has the problems of low working efficiency, discomfort caused by high temperature and poor safety.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a magnetic core sintering furnace with high production efficiency. The utility model has the advantages of relatively higher working efficiency, no influence on body due to high temperature and relatively higher safety without manual feeding and discharging.
The technical scheme of the utility model is as follows: the magnetic core sintering furnace with high production efficiency comprises a furnace body, a plurality of conveying rails uniformly penetrating the furnace body, a temperature control unit arranged above the furnace body and a transfer unit arranged in front of the furnace body and used for transferring a tray; a plurality of furnace paths are arranged in the furnace body, and a conveying track is arranged at the bottom of each furnace path; the furnace body is divided into a low-temperature section, a temperature rising section and a high-temperature section from front to back in sequence; the front end of each fire channel is provided with a telescopic fireproof door; the conveying track comprises conveying rollers arranged at the bottom, protection plates arranged on two sides and a bearing seat arranged on the conveying rollers and used for placing a tray; the transfer unit comprises a vertical frame, a three-dimensional moving mechanism arranged in the vertical frame and a stacking plate arranged on the front side of the bottom of the vertical frame; the three-dimensional moving mechanism comprises a horizontal transverse moving unit horizontally arranged at the top of the vertical frame, two horizontal longitudinal moving units movably arranged at the bottom of the horizontal transverse moving unit and horizontally vertical to the horizontal transverse moving unit, a lifting unit arranged at one side of the horizontal longitudinal moving unit, a longitudinal moving guide rail arranged below the lifting unit and a clamping jaw arranged on the longitudinal moving guide rail in a lifting way; the clamping jaws correspond to the tray and the bearing seat.
In the magnetic core sintering furnace with high production efficiency, the limiting lug is arranged above the tail end of the bearing seat, and the jaw groove corresponding to the jaw is formed above the front end of the bearing seat; the tray comprises a tray main body and a plurality of connecting columns which are uniformly distributed on the top of the tray main body; two trapezoidal slots are formed in the upper end of the tray main body, and a connecting groove corresponding to the connecting column is formed in the bottom of the tray main body.
In the magnetic core sintering furnace with high production efficiency, the top of the horizontal longitudinal moving unit is provided with the transverse moving seat which can be transversely arranged in the horizontal transverse moving unit, and one side of the lifting unit is provided with the longitudinal moving seat which can be longitudinally arranged in the horizontal longitudinal moving unit; the lifting unit drives the clamping jaws to lift through the lifting chain.
In the magnetic core sintering furnace with high production efficiency, the clamping jaw is movably connected with the longitudinal movement guide rail through the clamping jaw seat; the clamping jaw comprises a vertical main plate, two supporting plates arranged below the middle part of the rear side of the vertical main plate and a mounting clamping block arranged on the front side of the vertical main plate; the clamping jaw seat is provided with an installation clamping groove corresponding to the installation clamping block; and each limiting clamping block is arranged at the top of the tail end of the supporting plate.
Compared with the prior art, the transfer unit consisting of the three-dimensional moving mechanism, the vertical frame and the stacking plate is additionally arranged in front of the furnace body, the tray is transferred by the transfer unit for feeding and discharging, the feeding and discharging of workers are not needed, the two-line feeding and discharging are simultaneously carried out through the two clamping jaws, and the working efficiency is far higher than that of manual feeding and discharging; workers only need to place the tray for storing the magnetic cores on the stacking plate without approaching the sintering furnace, and each fire path of the sintering furnace is provided with a telescopic fireproof door, so that the influence of high temperature in the sintering furnace on the workers is reduced, and the discomfort of the workers is reduced; adopt the transportation unit to carry out the unloading to the magnetic core after the sintering, then transport it to the cooling department cooling through equipment such as fork truck by the staff, the staff need not the direct contact unloading, reduces accident potential, and the security is higher.
Therefore, the utility model has the advantages of relatively higher working efficiency, no influence on human body due to high temperature and relatively higher safety without manual feeding and discharging.
Furthermore, the clamping jaw slots on the bearing seat facilitate the clamping jaws to clamp the tray for feeding and discharging;
the clamping jaws are detachably connected with the clamping jaw seats through the mounting clamping blocks, so that the clamping jaws with different specifications can be conveniently replaced according to different production requirements, and the bearing seats can be correspondingly replaced at the same time, so that different production requirements are met;
be equipped with spacing fixture block on the jack catch to can carry out the screens to the tray and fix, it is more stable to extract.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of (a partial) the delivery track of the present invention;
FIG. 3 is a front view of the tray of the present invention;
FIG. 4 is a front view of a transfer unit of the present invention;
FIG. 5 is a top view of the solid moving mechanism of the present invention;
fig. 6 is a schematic view of the structure of the jaw of the present invention.
The labels in the figures are: 1-furnace body, 11-furnace path, 12-fireproof door, 13-low temperature section, 14-temperature rising section, 15-high temperature section, 2-conveying track, 21-protective plate, 22-conveying roller, 3-transferring unit, 31-vertical frame, 32-horizontal transverse moving unit, 33-horizontal longitudinal moving unit, 34-lifting unit, 35-longitudinal moving guide rail, 4-temperature control unit, 5-bearing seat, 51-limiting lug, 52-jaw groove, 6-tray, 61-tray main body, 62-trapezoidal groove, 63-connecting column, 64-connecting groove, 7-jaw, 71-vertical main plate, 72-supporting plate, 73-limiting clamping block, 74-mounting clamping block and 8-stacking plate.
Detailed Description
The utility model is further illustrated by the following figures and examples, which are not to be construed as limiting the utility model.
Examples are given. A magnetic core sintering furnace with high production efficiency is formed as shown in figures 1-6 and comprises a furnace body 1, a plurality of conveying rails 2 uniformly penetrating the furnace body 1, a temperature control unit 4 arranged above the furnace body 1 and a transfer unit 3 arranged in front of the furnace body 1 and used for transferring a tray 6; a plurality of furnace paths 11 are arranged in the furnace body 1, and the bottom of each furnace path 11 is provided with a conveying track 2; the furnace body 1 is internally divided into a low-temperature section 13, a temperature rising section 14 and a high-temperature section 15 from front to back in sequence; the front end of each fire channel 11 is provided with a telescopic fireproof door 12; the conveying track 2 comprises a conveying roller 22 arranged at the bottom, protection plates 21 arranged at two sides and a bearing seat 5 arranged on the conveying roller 22 and used for placing the tray 6; the transfer unit 3 comprises a vertical frame 31, a three-dimensional moving mechanism arranged in the vertical frame 31 and a stacking plate 8 arranged on the front side of the bottom of the vertical frame 31; the three-dimensional moving mechanism comprises a horizontal traversing unit 32 horizontally arranged at the top of the vertical frame 31, two horizontal longitudinal moving units 33 movably arranged at the bottom of the horizontal traversing unit 32 and horizontally vertical to the horizontal traversing unit, a lifting unit 34 arranged at one side of the horizontal longitudinal moving unit 33, a longitudinal moving guide rail 35 arranged below the lifting unit 34 and a clamping jaw 7 arranged on the longitudinal moving guide rail 35 in a lifting way; the claws 7 correspond to the tray 6 and the supporting seat 5.
A limiting lug 51 is arranged above the tail end of the bearing seat 5, and a jaw groove 52 corresponding to the jaw 7 is arranged above the front end of the bearing seat 5; the tray 6 comprises a tray main body 61 and a plurality of connecting columns 63 uniformly distributed on the top of the tray main body 61; the upper end of the tray main body 61 is provided with two trapezoidal grooves 62, and the bottom is provided with a connecting groove 64 corresponding to the connecting column 63.
The top of the horizontal longitudinal moving unit 33 is provided with a transverse moving seat which can be transversely arranged in the horizontal transverse moving unit 32, and one side of the lifting unit 34 is provided with a longitudinal moving seat which can be longitudinally arranged in the horizontal longitudinal moving unit 33; the lifting unit 34 drives the jaws 7 up and down by a lifting chain.
The clamping jaw 7 is movably connected with the longitudinal moving guide rail 35 through a clamping jaw seat; the clamping jaw 7 comprises a vertical main plate 71, two supporting plates 72 arranged below the middle part of the rear side of the vertical main plate 71 and a mounting clamping block 74 arranged on the front side of the vertical main plate 71; the jaw seat is provided with an installation clamping groove corresponding to the installation clamping block 74; the top of the tail end of each supporting plate 72 is provided with a limiting clamping block 73.
Claims (4)
1. Magnetic core fritting furnace that production efficiency is high, its characterized in that: comprises a furnace body (1), a plurality of conveying tracks (2) uniformly penetrating the furnace body (1), a temperature control unit (4) arranged above the furnace body (1) and a transfer unit (3) arranged in front of the furnace body (1) and used for transferring a tray (6); a plurality of furnace channels (11) are arranged in the furnace body (1), and the bottom of each furnace channel (11) is provided with a conveying track (2); the furnace body (1) is internally divided into a low-temperature section (13), a heating section (14) and a high-temperature section (15) from front to back in sequence; the front end of each fire channel (11) is provided with a telescopic fireproof door (12); the conveying track (2) comprises conveying rollers (22) arranged at the bottom, protective plates (21) arranged on two sides and a bearing seat (5) arranged on the conveying rollers (22) and used for placing the tray (6); the transfer unit (3) comprises a vertical frame (31), a three-dimensional moving mechanism arranged in the vertical frame (31) and a material piling plate (8) arranged on the front side of the bottom of the vertical frame (31); the three-dimensional moving mechanism comprises a horizontal transverse moving unit (32) horizontally arranged at the top of the vertical frame (31), two horizontal longitudinal moving units (33) movably arranged at the bottoms of the horizontal transverse moving units (32) and horizontally vertical to the horizontal transverse moving units, a lifting unit (34) arranged at one side of the horizontal longitudinal moving unit (33), a longitudinal moving guide rail (35) arranged below the lifting unit (34) and a clamping jaw (7) arranged on the longitudinal moving guide rail (35) in a lifting way; the clamping jaws (7) correspond to the tray (6) and the bearing seat (5).
2. The efficient magnetic core sintering furnace according to claim 1, wherein: a limiting lug (51) is arranged above the tail end of the bearing seat (5), and a jaw groove (52) corresponding to the jaw (7) is arranged above the front end of the bearing seat (5); the tray (6) comprises a tray main body (61) and a plurality of connecting columns (63) which are uniformly distributed on the top of the tray main body (61); the tray is characterized in that two trapezoidal grooves (62) are formed in the upper end of the tray main body (61), and connecting grooves (64) corresponding to the connecting columns (63) are formed in the bottom of the tray main body.
3. The efficient magnetic core sintering furnace according to claim 1, wherein: the top of the horizontal longitudinal moving unit (33) is provided with a transverse moving seat which can be arranged in the horizontal transverse moving unit (32) in a transverse moving way, and one side of the lifting unit (34) is provided with a longitudinal moving seat which can be arranged in the horizontal longitudinal moving unit (33) in a longitudinal moving way; the lifting unit (34) drives the claw (7) to lift through the lifting chain.
4. The efficient magnetic core sintering furnace according to claim 3, wherein: the clamping jaw (7) is movably connected with the longitudinal moving guide rail (35) through a clamping jaw seat; the clamping jaw (7) comprises a vertical main plate (71), two supporting plates (72) arranged below the middle part of the rear side of the vertical main plate (71) and a mounting clamping block (74) arranged on the front side of the vertical main plate (71); the jaw seat is provided with an installation clamping groove corresponding to the installation clamping block (74); and the top of the tail end of each supporting plate (72) is provided with a limiting clamping block (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123041896.2U CN216620635U (en) | 2021-12-06 | 2021-12-06 | Magnetic core sintering furnace with high production efficiency |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123041896.2U CN216620635U (en) | 2021-12-06 | 2021-12-06 | Magnetic core sintering furnace with high production efficiency |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216620635U true CN216620635U (en) | 2022-05-27 |
Family
ID=81701776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123041896.2U Active CN216620635U (en) | 2021-12-06 | 2021-12-06 | Magnetic core sintering furnace with high production efficiency |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216620635U (en) |
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2021
- 2021-12-06 CN CN202123041896.2U patent/CN216620635U/en active Active
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