Novel intelligence yarn autoleveller device
Technical Field
The utility model relates to the technical field of textile industry, in particular to a novel intelligent yarn auto-leveling device.
Background
Textile, i.e. a product made by textile processing. Including yarns, wovens, knits, braids, etc. It is divided into woven fabric and knitted fabric. China is one of the earliest countries in the world for producing textiles, and the main production places are Zhejiang Pu institute, Hebei Qinghe and the like.
However, the existing novel intelligent yarn self-leveling device cannot perform automatic adjustment of upper roller pressure and gauge length in an electric control digitization mode in the actual use process, and workers need to perform manual adjustment in a shutdown mode, so that the fiber strands are caused to generate shutdown defects, the continuity of equipment production cannot be guaranteed, the device is not beneficial to actual use, the device is poor in stability and easy to shake in the work process, and the yarn is easy to deviate from a set position in the leveling process and is not beneficial to actual use.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides a novel intelligent yarn self-leveling device, which overcomes the defects of the prior art, is simple in structural design, and effectively solves the problems that the existing novel intelligent yarn self-leveling device cannot automatically and digitally adjust the pressure and the spacing of an upper roller in the actual use process, and a worker needs to manually adjust the upper roller in a shutdown mode, so that beard strips generate shutdown defects, the continuity of equipment production cannot be guaranteed, the device is not beneficial to actual use, the device is poor in stability, and the device is easy to shake during working, so that yarns are easy to deviate from a set position in the leveling process and are not beneficial to actual use.
In order to solve the technical problems, the utility model provides the following technical scheme:
a novel intelligent yarn auto-leveling device comprises a rack, a yarn feeding detection mechanism and a yarn feeding opening, wherein the top of the rack is provided with the yarn feeding detection mechanism, and the front of the rack is provided with the yarn feeding opening;
the inside of income strip mouth is equipped with last front roller and last back roller respectively, and goes up front roller and last back roller and all establishes ties with income strip detection mechanism electric power.
Preferably, the left and right sides of the strip inlet are provided with protective baffles, the bottoms of the upper front roller and the upper rear roller are provided with lower protective plates, the left and right ends of the bottom of the rack are respectively fixed with a pad foot, and one end of the rack is provided with a controller.
Preferably, the left and right sides of frame all is equipped with the cover, and the rear end of frame installs servo motor, the rear end of frame is equipped with the skeleton, and the skeleton is located into a mouthful positive rear.
Preferably, the supporting legs are installed in four corners of the bottom of the servo motor, an alarm is arranged at one end of the top of the servo motor, and the servo motor is connected with the strip entering detection mechanism, the upper front roller, the upper rear roller and the roller leveling mechanism in series in an electric mode.
Preferably, the lower extreme of skeleton is equipped with the crossbearer that horizontal equidistance arranged the distribution, and both ends all are equipped with the line hook about the crossbearer, the top both ends of skeleton all are equipped with the dead lever, and the bottom of dead lever all is equipped with the gasket.
Preferably, the below of skeleton is equipped with the roller leveling mechanism, and the upper end of roller leveling mechanism all is equipped with the pencil, the bottom of roller leveling mechanism is equipped with speedtransmitter, and speedtransmitter is located the upper end of base.
The embodiment of the utility model provides a novel intelligent yarn auto-leveling device, which has the following beneficial effects: novel intelligence yarn autolevelling device, in the in-service use process, can automatically controlled digital go on roller pressure, gauge length automatic adjustment, the staff need not be through the mode of shutting down, the device can carry out automatic adjustment, guarantee that must strip does not produce and shut down the fault, guarantee the continuity of equipment production, be favorable to in-service use, and the stability of device is stronger, be difficult to produce when carrying out the work and rock, thereby avoid the yarn to appear the condition of skew set position at the even in-process of transferring easily, be favorable to in-service use.
1. Through arranging the sliver inlet detection mechanism, the sliver inlet, the upper front roller, the upper rear roller, the roller leveling mechanism, the controller and the servo motor, the slivers enter the device through the sliver inlet, and parameters of the slivers can be detected through the sliver inlet detection mechanism when the slivers enter the device, and then, the pressure and the spacing of the upper front roller and the upper rear roller are automatically adjusted by using the controller by workers without stopping the device, so that the condition that the slivers do not generate stop defects is ensured, and the production continuity of the device is ensured. The pressure value and the gauge value of the upper roller can be directly read out on a man-machine operation interface, the pressure value and the gauge value of the upper roller can be observed and adjusted in real time, the value of the yarn evenness variation coefficient is reduced, the yarn evenness quality is improved, and the defects that a special tool is required to be adopted in the traditional mode for measurement and the operation is complex are overcome.
2. Through setting up the base, the skeleton, the dead lever, gasket and base, frame accessible bottom base lifts, improve the stability of frame, and the skeleton accessible is installed dead lever bottom gasket and the fixed mode in ground, thereby make the stability of skeleton obtain improving, and the base of roller leveling mechanism accessible bottom is installed, make the stability of device stronger, be difficult to produce when carrying out the work and rock, and then avoid the yarn to appear the condition of skew set position at the even in-process of transferring easily, be favorable to in-service use.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic representation of the skeletal structure of the present invention;
FIG. 3 is a schematic view of the roller leveling mechanism of the present invention.
In the figure: 1. a frame; 101. a machine cover; 2. a strip feeding detection mechanism; 3. a foot pad; 4. a strip inlet; 5. a protective baffle; 6. a lower guard plate; 7. an upper front roller; 8. a back roller is arranged; 9. a servo motor; 901. supporting legs; 902. an alarm; 10. a framework; 1011. a cross frame; 1012. a wire hook; 1013. fixing the rod; 1014. a gasket; 11. a roller leveling mechanism; 1101. a wire harness; 1102. a speed sensor; 1103. a base; 12. and a controller.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-3, a novel intelligent yarn auto-leveling device comprises a frame 1, a strip inlet detection mechanism 2 and a strip inlet 4, wherein the strip inlet detection mechanism 2 is arranged at the top of the frame 1, the strip inlet 4 is arranged on the front surface of the frame 1, a strand enters the frame 1 through the strip inlet 4, and the yarn can be detected for parameters of the strand through the strip inlet detection mechanism 2 when entering.
Specifically, referring to fig. 1, since the left and right sides of the sliver inlet 4 are provided with the protective baffles 5, when the upper front roller 7 and the upper rear roller 8 are used for uniformly mixing slivers, the protective baffles 5 can be used for protecting the hands of workers, and the hands of workers are prevented from being pinched by the device, and since the bottoms of the upper front roller 7 and the upper rear roller 8 are provided with the lower guard plate 6, the upper front roller 7 and the upper rear roller 8 can be mounted inside the sliver inlet 4 in a manner of being connected with the lower guard plate 6, since the left and right ends of the bottom of the frame 1 are both fixed with the pad feet 3, and one end of the frame 1 is provided with the controller 12, the stability of the frame 1 can be improved through the pad feet 3, and the workers can control the operation of the device by using the controller 12.
Specifically, please refer to fig. 1, because the left and right sides of the frame 1 are provided with the covers 101, the frame 1 can be sealed by the covers 101 on the left and right sides to prevent dust from entering the inside of the frame 1, because the servo motor 9 is installed at the rear end of the frame 1, the device can work by the power generated by the servo motor 9, because the rear end of the frame 1 is provided with the framework 10, and the framework 10 is located right behind the sliver inlet 4, the sliver led out from the sliver inlet 4 can be conveyed to the framework 10 and then be evened by the roller evening mechanism 11.
Specifically, referring to fig. 1, since the four corners of the bottom of the servo motor 9 are all provided with the supporting legs 901, the servo motor 9 can be lifted by the supporting legs 901, since the alarm 902 is arranged at one end of the top of the servo motor 9, when the servo motor 9 fails, the alarm 902 can warn, and since the servo motor 9 is respectively connected in series with the strip entering detection mechanism 2, the upper front roller 7, the upper rear roller 8 and the roller leveling mechanism 11 through the electric power of the servo motor 9, the strip entering detection mechanism 2, the upper front roller 7, the upper rear roller 8 and the roller leveling mechanism 11 can be driven by the electric power of the servo motor 9 to work.
Specifically, referring to fig. 2, the lower end of the framework 10 is provided with the transverse frames 1011 which are arranged and distributed transversely and equidistantly, the left and right ends of the transverse frames 1011 are provided with the wire hooks 1012, the strands led out from the strand inlet 4 can be guided by the wire hooks 1012 at the left and right ends of the transverse frames 1011, the top ends of the framework 10 are provided with the fixing rods 1013, and the bottoms of the fixing rods 1013 are provided with the gaskets 1014, so that the framework 10 can be installed by fixing the gaskets 1014 at the bottoms of the fixing rods 1013 to the ground, and the stability of the framework 10 is improved.
Specifically, referring to fig. 3, since the roller leveling mechanism 11 is disposed below the framework 10, the wire harnesses 1101 are disposed at the upper ends of the roller leveling mechanism 11, the speed sensor 1102 is disposed at the bottom of the roller leveling mechanism 11, the speed sensor 1102 is disposed at the upper end of the base 1103, the speed sensor 1102 is mounted on the base 1103, and then can receive the internal power of the servo motor 9 through the wire harnesses 1101 for use, and when the roller leveling mechanism 11 rotates, the rotation speed of the roller leveling mechanism 11 can be controlled through the bottom speed sensor 1102.
The working principle is as follows: frame 1 accessible bottom base 3 lifts, improve the stability of frame 1, and skeleton 10 accessible is installed dead lever 1013 bottom gasket 1014 and the fixed mode in ground, thereby make the stability of skeleton 10 obtain improving, and roller leveling mechanism 11 accessible bottom base 1103 is installed, make the stability of device stronger, be difficult to produce when carrying out the work and rock, and then avoid the yarn to appear the condition skew set position easily in the process of mixing, must the strip through entering strip mouth 4 entering device, and the accessible is gone into strip detection mechanism 2 and is detected the parameter of must the strip when must the strip enters, and then the staff is through using controller 12, to the pressure of last front roller 7 and last back roller 8, the gauge automatic adjustment, need not to shut down, guarantee that the must strip does not produce the shut down fault, guarantee the continuity of equipment production. The pressure value and the gauge value of the upper roller can be directly read out on a man-machine operation interface, the pressure value and the gauge value of the upper roller can be observed and adjusted in real time, the value of the yarn evenness variation coefficient is reduced, the yarn evenness quality is improved, and the defects that a special tool is required to be adopted in the traditional mode for measurement and the operation is complex are overcome. The technology has the advantages of high intelligent degree, good leveling effect, high working efficiency and simple and convenient operation, and improves the product percent of pass.