CN216613219U - Intelligent quantitative loading integrated system for gravel aggregate - Google Patents
Intelligent quantitative loading integrated system for gravel aggregate Download PDFInfo
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- CN216613219U CN216613219U CN202122587378.4U CN202122587378U CN216613219U CN 216613219 U CN216613219 U CN 216613219U CN 202122587378 U CN202122587378 U CN 202122587378U CN 216613219 U CN216613219 U CN 216613219U
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Abstract
The utility model discloses an intelligent quantitative loading integrated system for gravel aggregates, which relates to the technical field of gravel transportation and solves the technical problem of low loading efficiency of manual operation. After the truck enters the loading lane, the loading information is confirmed at the loading confirmation terminal, the upper computer sends the loading information to the field controller, the field controller controls the bulk loader to automatically load the truck, and quantitative loading is effectively guaranteed through the wagon balance and the level indicator.
Description
Technical Field
The utility model relates to the technical field of sandstone transportation, in particular to an intelligent quantitative loading integrated system for sandstone aggregates.
Background
The sandstone aggregate plays an irreplaceable role in the construction process of the infrastructure of China, is an indispensable resource type raw material with the largest consumption, technically realizes innovation in both mining technology and shipping, selling and management of the sandstone aggregate, and promotes the development of the sandstone aggregate industry towards the direction of informatization, automation and intelligence by applying the Internet, automation and information technology.
The sandstone aggregate shipment aspect has realized variety verification, flow verification, car number comparison, card insertion electricity taking and picture snapshot functions, but has not realized the ration loading function, has had the quantity to send out excessively. Meanwhile, sandstone and aggregate loading is carried out by a manual operation bulk loader, the labor intensity of personnel is high, the delivery efficiency is low, time and labor are wasted, and unmanned delivery cannot be realized.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of the prior art, and aims to provide an intelligent quantitative sandstone aggregate loading integrated system which can reduce labor intensity and improve efficiency.
The technical scheme of the utility model is as follows: the utility model provides a grit aggregate intelligence ration loading integration system, includes the dress lane, the dress lane is equipped with the weighbridge, the top in dress lane is equipped with the bulk loader, still includes host computer, site controller, the both sides of bulk loader are equipped with positioning sensor respectively, the bottom of bulk loader is equipped with the charge level indicator, one side in dress lane is equipped with the affirmation terminal of feeding, one side in dress lane is equipped with area array height finding radar, the exit end in dress lane is equipped with suggestion device, host computer remote communication connects site controller, the affirmation terminal of feeding, site controller electric connection weighbridge, bulk loader, positioning sensor, charge level indicator, suggestion device, area array height finding radar.
As a further improvement, the field controller is electrically connected with a feed opening valve and a lifting motor of the bulk machine.
Further, the positioning sensor is a laser radar or an ultrasonic radar.
Further, the level indicator is a contact type universal level indicator or a laser distance sensor or an ultrasonic distance sensor.
Furthermore, the prompting device comprises a first color lamp, a second color lamp and a sound prompter.
Furthermore, the sound prompter is an electric bell, a buzzer or a loudspeaker.
Further, the charging confirmation terminal comprises a control panel, the control panel is provided with an RFID card reader or a code scanner or an operation button, and the control panel is further provided with a first display screen.
Furthermore, a monitoring camera is arranged on one side of the loading lane, a second display screen is arranged at the outlet end of the loading lane, and the upper computer is in remote communication connection with the monitoring camera and the second display screen.
Furthermore, a dust hood is arranged on the periphery of the bulk machine, the dust hood is connected with a dust receiving bag or an ash storehouse through a dust collecting pipe, and a dust collecting fan electrically connected with the field controller is arranged on the dust collecting pipe.
Further, the entry end of dress lane is equipped with the floodgate machine, the one side of dress lane is equipped with license plate recognition camera, host computer remote communication connects the license plate recognition camera, site controller electric connection the floodgate machine.
Advantageous effects
Compared with the prior art, the utility model has the advantages that:
according to the utility model, after the truck enters the loading lane, the loading information is confirmed at the loading confirmation terminal, the upper computer sends the loading information to the field controller, the field controller controls the bulk loader to automatically load the truck, quantitative loading is effectively ensured through the wagon balance and the material level meter, the labor intensity can be effectively reduced, and the efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view showing the construction of a charge confirmation terminal according to the present invention;
fig. 3 is a schematic circuit diagram of the present invention.
Wherein: the system comprises a vehicle loading lane 1, a vehicle loading platform 2, a vehicle weighing scale 3, a bulk machine 4, an upper computer, a field controller 5, a positioning sensor 6, a material level meter 7, a material loading confirmation terminal 8, a planar array height measuring radar 9, a prompting device 10, a first color lamp 11, a second color lamp 12, a sound prompting device 13, a control panel 14, an RFID card reader 15, an operation button 16, a first display screen 17, a monitoring camera 18, a second display screen 19, a dust hood 20, a dust suction pipe 21, a dust suction bag 22, a dust suction fan 23, a brake 24, a license plate recognition camera 25, a code scanner 26, an electric push rod 27 and a truck 28.
Detailed Description
The utility model will be further described with reference to specific embodiments shown in the drawings.
Referring to fig. 1-3, an intelligent quantitative sandstone aggregate loading integrated system comprises a loading lane 1, wherein a wagon balance 2 is arranged on the loading lane 1, and a bulk loader 3 is arranged above the loading lane 1. The system also comprises an upper computer 4 and a field controller 5, wherein two sides of the bulk machine 3 are respectively provided with a positioning sensor 6 for detecting the position of a truck 28 and the condition in a hopper, and the bottom of the bulk machine 3 is provided with a material level meter 7 for detecting the loading state. A charging confirmation terminal 8 for confirming the start of charging is provided at one side of the charging lane 1. An area array height measuring radar 9 is arranged on one side of the loading lane 1 and used for detecting the height of the truck 28. The prompting device 10 is arranged at the outlet end of the loading lane 1, the upper computer 4 is in remote communication connection with the field controller 5 and the loading confirmation terminal 8, and the field controller 5 is electrically connected with the weighbridge 2, the bulk machine 3, the positioning sensor 6, the level indicator 7, the prompting device 10 and the area array height measuring radar 9. The field controller 5 is a PLC or a single chip microcomputer or an industrial personal computer.
In this embodiment, the field controller 5 is electrically connected to the feed opening valve and the lift motor of the bulk loader 3. The positioning sensor 6 is a laser radar or an ultrasonic radar. The level meter 7 is a contact type universal level meter or a laser distance sensor or an ultrasonic distance sensor.
The prompting device 10 comprises a first color lamp 11, a second color lamp 12 and a sound prompting device 13. The first color lamp 11 is a red lamp, the second color lamp 12 is a green lamp, and the sound prompter 13 is an electric bell, a buzzer or a loudspeaker.
The filling verification terminal 8 comprises a control panel 14, the control panel 14 being provided with an RFID reader 15 or a code scanner 26 or operating buttons 16, the control panel 14 also being provided with a first display screen 17.
A monitoring camera 18 is arranged on one side of the loading lane 1, a second display screen 19 is arranged at the outlet end of the loading lane 1, the upper computer 4 is in remote communication connection with the monitoring camera 18 and the second display screen 19, and the monitoring camera 18 uploads videos to the upper computer 4 and displays the videos on the second display screen 19.
The periphery of the bulk machine 3 is provided with a dust hood 20, the dust hood 20 is connected with a dust receiving bag 22 or an ash storehouse through a dust suction pipe 21, the dust suction pipe 21 is provided with a dust suction fan 23 which is electrically connected with the field controller 5, the dust suction pipe 21 is a corrugated expansion pipe, and the top of the dust hood 20 is provided with an electric push rod 27 which is connected with the bulk machine 3.
The entrance end of the loading lane 1 is provided with a gate 24, one side of the loading lane 1 is provided with a license plate recognition camera 25, the upper computer 4 is connected with the license plate recognition camera 25 in a remote communication way, and the field controller 5 is electrically connected with the gate 24.
The working principle is as follows:
the upper computer 4 is used for obtaining and storing loading information, the loading information comprises material varieties, vehicle number information, vehicle tare weight, vehicle gross weight and the like, a truck 28 is driven to the inlet end of the loading lane 1, the license plate is identified by the license plate identification camera 25 and is uploaded to the upper computer 4 to be compared with the vehicle number information in the loading information, after the loading information passes the comparison, the upper computer 4 sends the loading information to the field controller 5, the gate machine 24 is opened, the truck 28 is driven to the wagon balance 2 of the loading lane 1, the position of the truck 28 is determined by the positioning sensor 6, the height of the truck 28 is determined by the area array height measuring radar 9, so as to determine the loading height, a customer confirms the loading information on the loading confirmation terminal 8, the loading information can be confirmed and started by a mobile phone code scanning mode or a card swiping mode or a manual input mode, the field controller 5 controls the bulk loader 3 to start loading, the loading process can be checked from the second display screen 19, after the level gauge 7 detects goods, the bulk loader 3 pauses, the green light flashes, the electric bell rings, the driver is prompted to lift the truck, the hopper is moved to a new space position for loading, the red light indicates that the electric bell stops, the truck 28 stops, a new round of unloading starts, the bulk loader 3 stops and the loading is finished until the truck 28 is full and the loading weight is reached, the loading process of the bulk loader 3 is finished, the dust suction fan 23 works to suck the raised dust, after the bulk loader 3 finishes loading, the electric push rod 27 descends the dust suction cover 20 to continue dust suction for a period of time, the electric push rod 27 raises the dust suction cover 20, the dust suction fan 23 stops working, the whole quantitative loading is finished, and the truck 28 is driven.
The above is only a preferred embodiment of the present invention, and it should be noted that it is obvious to those skilled in the art that several variations and modifications can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.
Claims (10)
1. The utility model provides a grit aggregate intelligence ration loading integration system, is including dress lane (1), dress lane (1) is equipped with weighbridge (2), the top in dress lane (1) is equipped with bulk machine (3), its characterized in that still includes host computer (4), site controller (5), the both sides of bulk machine (3) are equipped with positioning sensor (6) respectively, the bottom of bulk machine (3) is equipped with charge level indicator (7), one side in dress lane (1) is equipped with feeds and confirms terminal (8), one side in dress lane (1) is equipped with area array height measuring radar (9), the exit end in dress lane (1) is equipped with suggestion device (10), host computer (4) remote communication connects site controller (5), the affirmation terminal (8) of feeding, site controller (5) electric connection weighbridge (2), The device comprises a bulk machine (3), a positioning sensor (6), a material level meter (7), a prompting device (10) and an area array height measuring radar (9).
2. The intelligent quantitative sand and stone aggregate loading integrated system as claimed in claim 1, wherein the field controller (5) is electrically connected with a feed port valve and a lifting motor of the bulk loader (3).
3. The intelligent quantitative loading integrated system for sand aggregates according to claim 1, wherein the positioning sensor (6) is a laser radar or an ultrasonic radar.
4. The intelligent quantitative loading integrated system for sand aggregates according to claim 1, wherein the level indicator (7) is a contact universal level indicator or a laser distance sensor or an ultrasonic distance sensor.
5. The intelligent quantitative loading integrated system for sand aggregates according to claim 1, wherein the prompting device (10) comprises a first color lamp (11), a second color lamp (12) and a sound prompter (13).
6. The intelligent quantitative loading integrated system for sand aggregates as claimed in claim 5, wherein the sound prompter (13) is an electric bell, a buzzer or a horn.
7. An intelligent sand and stone aggregate quantitative loading integrated system as claimed in claim 1, characterized in that the loading confirmation terminal (8) comprises a control panel (14), the control panel (14) is provided with an RFID card reader (15) or a code scanner (26) or an operation button (16), and the control panel (14) is further provided with a first display screen (17).
8. The intelligent quantitative loading integrated system for gravel aggregates according to claim 1, wherein a monitoring camera (18) is arranged on one side of the loading lane (1), a second display screen (19) is arranged at the outlet end of the loading lane (1), and the upper computer (4) is in remote communication connection with the monitoring camera (18) and the second display screen (19).
9. The sand and stone aggregate intelligent quantitative loading integrated system as claimed in claim 1, wherein a dust hood (20) is arranged at the periphery of the bulk machine (3), the dust hood (20) is connected with a dust receiving bag (22) or an ash storehouse through a dust collecting pipe (21), and a dust collecting fan (23) electrically connected with the field controller (5) is arranged on the dust collecting pipe (21).
10. The intelligent quantitative loading integrated system for gravel aggregates according to claim 1, wherein a gate (24) is arranged at the inlet end of the loading lane (1), a license plate recognition camera (25) is arranged on one side of the loading lane (1), the upper computer (4) is in remote communication connection with the license plate recognition camera (25), and the field controller (5) is electrically connected with the gate (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122587378.4U CN216613219U (en) | 2021-10-26 | 2021-10-26 | Intelligent quantitative loading integrated system for gravel aggregate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122587378.4U CN216613219U (en) | 2021-10-26 | 2021-10-26 | Intelligent quantitative loading integrated system for gravel aggregate |
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| CN216613219U true CN216613219U (en) | 2022-05-27 |
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| CN202122587378.4U Active CN216613219U (en) | 2021-10-26 | 2021-10-26 | Intelligent quantitative loading integrated system for gravel aggregate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960790A (en) * | 2022-06-27 | 2022-08-30 | 宁波交投资源有限公司 | Precise charging digging machine |
| CN115123845A (en) * | 2022-07-11 | 2022-09-30 | 四川中誉响清科技有限公司 | Efficient and automatic sandstone aggregate loading system |
-
2021
- 2021-10-26 CN CN202122587378.4U patent/CN216613219U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114960790A (en) * | 2022-06-27 | 2022-08-30 | 宁波交投资源有限公司 | Precise charging digging machine |
| CN115123845A (en) * | 2022-07-11 | 2022-09-30 | 四川中誉响清科技有限公司 | Efficient and automatic sandstone aggregate loading system |
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