CN216606652U - Water-saving type following coiler side water guide cooling system - Google Patents
Water-saving type following coiler side water guide cooling system Download PDFInfo
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- CN216606652U CN216606652U CN202122820127.6U CN202122820127U CN216606652U CN 216606652 U CN216606652 U CN 216606652U CN 202122820127 U CN202122820127 U CN 202122820127U CN 216606652 U CN216606652 U CN 216606652U
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Abstract
The utility model discloses a water-saving type following coiler side water guide cooling system, and relates to the technical field of metallurgical devices. The cooling device comprises a cooling header fixed at the top of a left guide plate and a right guide plate, wherein detachable pollution discharge plugs are installed at two ends of the cooling header, a quick connector is arranged in the middle of the cooling header, a plurality of nozzles are uniformly arranged at the bottom of the cooling header at two sides of the quick connector, and the angle formed by the nozzles and the horizontal section of the cooling header is 45 degrees; the quick connector is connected with a water supply hose, the water supply hose is connected with an external cold water pipeline through an electromagnetic valve, the water supply hose is erected on a guide roller of a door-shaped guide support 1 beside the coiling machine, and the water supply hose is in rolling connection with the guide roller. The utility model prolongs the service life of the wear-resisting plate, reduces the replacement frequency of the side guides at the left side and the right side, ensures the quality of finished steel coils, and has better economy and practicability.
Description
Technical Field
The utility model relates to the technical field of metallurgical devices, in particular to a water-saving type following coiler side water guide cooling system.
Background
After the hot-rolled strip is rolled by a rolling mill, the hot-rolled strip is conveyed by a run-out table and guided and positioned by side guide plates on two sides of the run-out table, so that the head and the body of the strip are corrected to a rolling central line in the process of running, and then the strip is fed into an underground coiler to be coiled into a steel coil under the clamping of an upper pinch roll and a lower pinch roll. The side guides are arranged in front of the pinch rolls and the underground coiler and function to guide and center the incoming strip. Before the plate strip enters an underground coiler, the width value of the side guide is the plate strip width plus the margin of the edge part; after the head of the plate strip enters the pinch roll, the side guides on the two sides act together, when the side guides on the two sides contact the plate strip, the pressure control system of the side guide on one side provides a constant pressure along the length direction of the plate strip, and the side guide on the other side keeps the position unchanged. In the process, the wear plate below the side guide is the part which is closest to the contact of the hot rolled plate strip and has the most direct heat conduction. The temperature of the strip steel reaching the side guide is about 500-750 ℃, the rolling time of each strip is about 2-4 minutes, and the wear-resisting plate is made of 16Mn, so that the wear resistance of the wear-resisting plate is seriously reduced by roasting at the time and the temperature, particularly the wear resistance is most prominent when the strip steel is rolled into a strip of 8-15mm, and the wear of the side guide wear-resisting plate exceeds the offline standard after one casting time is not finished. Therefore, the positions of the strip steel entering the pinch roll and the coiling machine are deviated, and the coiled steel coil has the phenomenon of tower shape or staggered layers. In severe cases, foreign matters are pressed in due to burr pressing in the plate belt after the wear-resisting plate is worn, or burrs are clamped between the lower surface of the side guide and the roller way, so that the roller way is completely charged due to overcurrent, and production accidents are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a water-saving type following coiler side water guide cooling system which solves the problems of unqualified coil shape and roller bed blockage caused by the reduction of the wear resistance of a side guide wear-resisting plate when a hot rolled strip is guided through the front end side of a coiler.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model provides a water-saving trailing type coiling machine side water guide cooling system, is including setting up the last pinch roll at the coiling machine front end and the lower pinch roll that is located last pinch roll below to last pinch roll and lower pinch roll the place ahead still are provided with the rollgang, be provided with left side baffle and right side baffle on the rollgang respectively, left side baffle and right side baffle bottom all are fixed with the antifriction plate, left side baffle and right side baffle top all are fixed with the cooling header, cooling header middle part is provided with quick-operation joint, the cooling header bottom of quick-operation joint both sides evenly is provided with a plurality of nozzles, the nozzle is 45 with cooling header horizontal cross-section institute angle.
The coiling machine further comprises a door-shaped guide support positioned beside the coiling machine, a horizontal guide roller is arranged in the middle of the door-shaped guide support, and a water supply hose is erected on the guide roller.
Furthermore, one end of the water supply hose is connected with the cooling header through a quick connector, and the other end of the water supply hose is connected with an external cold water pipeline through an electromagnetic valve.
Furthermore, the two ends of the cooling header are provided with detachable pollution discharge plugs.
Compared with the prior art, the utility model has the following beneficial effects:
the water cooling system is additionally arranged on the side guide at the front end of the coiling machine, so that the service life of the wear-resisting plate is prolonged, the replacement frequency of the side guides at the left side and the right side is reduced, and the quality of a finished steel coil is ensured; the operation is simple and convenient no matter in the daily production process or the later maintenance process, and the requirements of automation, standardization and rationalization of industrial production are met.
Drawings
FIG. 1 is a top view of a hot continuous rolling production line structure in the prior art;
FIG. 2 is a side view of a hot continuous rolling line configuration of the prior art;
FIG. 3 is a top view of the structure of the present invention;
FIG. 4 is a side view of the structure of the present invention;
FIG. 5 is a schematic structural view of the quick release hook of FIG. 4;
FIG. 6 is a schematic view of the position of the nozzle of FIG. 4;
in the figure, 1-a conveying roller way, 2-a steel belt, 3-a left side guide plate, 4-a right side guide plate, 5-an upper pinch roller, 6-a lower pinch roller, 7-a coiling machine, 8-a cooling header, 9-a quick-release hook, 10-a quick connector, 11-a nozzle, 12-a side guide lifting hook, 13-a water supply hose, 14-a pollution discharge plug, 15-a side guide adjusting device, 16-a wear-resisting plate, 17-a door-shaped guide support, 18-a guide roller and 19-an electromagnetic valve.
Detailed Description
The utility model is further explained below with reference to the drawings and the detailed description.
As shown in fig. 1-2, the hot continuous rolling production line includes an upper pinch roll 5 disposed at the front end of a coiling machine 7 and a lower pinch roll 6 located below the upper pinch roll 5, and a rollgang 1 is further disposed in front of the upper pinch roll 5 and the lower pinch roll 6, a left side guide plate 3 and a right side guide plate 4 are respectively disposed on the rollgang 1, wear-resistant plates 16 are fixed at the bottoms of the left side guide plate 3 and the right side guide plate 4, and a steel strip 2 is finally wound on the coiling machine 7 through the guiding and positioning of the left side guide plate 3 and the right side guide plate 4 to form a finished steel coil.
Because the high-temperature steel strip 2 directly contacts with the wear-resisting plates 16 at the bottoms of the left side guide plate 3 and the right side guide plate 4, the wear-resisting plates 16 are reduced in wear resistance under long-time high-temperature baking, the steel strip 2 enters the pinch roll and the coiling machine and deflects, and the coiled steel strip is in a tower shape or staggered layer. In severe cases, burrs of the worn wear-resistant plate are pressed into the steel belt or clamped between the side guide and the conveying roller way to block the roller way, so that production accidents are caused.
Therefore, the utility model provides a water-saving type following coiler side water guide cooling system, which aims to solve the problems of unqualified coil shape and roller bed blockage caused by the reduction of the wear resistance of a side guide wear-resisting plate when a hot rolled steel strip is guided through the front end side of a coiler.
As shown in fig. 3, 4 and 6, the water-saving follow-up coiler side water guide cooling system comprises a cooling header 8 fixed at the tops of a left side guide plate 3 and a right side guide plate 4, detachable pollution discharge plugs 14 are installed at two ends of the cooling header 8, a quick connector 10 is arranged in the middle of the cooling header 8, a plurality of nozzles 11 are uniformly arranged at the bottoms of the cooling header 8 at two sides of the quick connector 10, and an angle formed by the nozzles 11 and the horizontal section of the cooling header 8 is 45 degrees; the quick connector 10 is connected with a water supply hose 13, the water supply hose 13 is connected with an external cold water pipeline through an electromagnetic valve, the water supply hose 13 is erected on a guide roller 18 of a door-shaped guide bracket 17 at the side of the coiling machine 7, and the water supply hose 13 is in rolling connection with the guide roller 18.
Preferably, as shown in fig. 5, the cooling manifold 8 is mounted on the top of the left side guide plate 3 and the right side guide plate 4 respectively through quick-release hooks 9 matched with the side guide hooks 12, so as to realize quick-release and quick-release of the cooling manifold 8.
The specific working process of the utility model is as follows: the solenoid valve 19 is connected with the host computer of the hot continuous rolling production line analog signal calculation processing system, when the host computer received the head of steel band 2 and got into the analog signal of left side baffle 3 and right side baffle 4, start solenoid valve 19, switch-on external cooling water source (the cooling water that the DC circulative cooling system that adopts the factory to provide provided), nozzle 11 through cooling manifold 8 bottom evenly spouts cold water, rivers flow to wear-resisting plate 16 surface along left side baffle 3 and right side baffle 4 surface, thereby realize cooling for wear-resisting plate 16, avoid wear-resisting plate 16 to take place high temperature deformation, wear-resisting plate 16's life has been prolonged. When the host machine receives the analog signal that the tail part of the steel belt 2 exits the left guide plate 3 and the right guide plate 4, the electromagnetic valve 19 is closed, thereby avoiding water resource waste. Wherein most of the water is evaporated by the high temperature generated by the steel belt 2, and a small part of the unevaporated water flows out through the groove below the rollgang 1 and enters the wastewater treatment system.
When the original recoiling machine side guide wear-resistant plate rolls a strip with the thickness of 8-15mm, the service life of the wear-resistant plate on line is about 12-14 hours, and when the original recoiling machine side guide wear-resistant plate rolls a strip with the thickness of 8-15mm after the water cooling system is added, the service life of the recoiling machine side guide wear-resistant plate reaches 36-48 hours. Compared with the original water cooling system, the service life of the side guide wear-resisting plate of the coiling machine is effectively prolonged, and various accidents caused by wear of the wear-resisting plate are avoided.
The door-shaped guide bracket 17 and the guide wheel 18 are used for suspending the water supply hose 13, so that the water supply hose 13 avoids the side guide adjusting device 15 on the ground, the water supply hose 13 is prevented from being damaged by high temperature and ground friction, and the service life of the water supply hose is prolonged. The angle formed by the nozzle 11 and the horizontal section of the cooling header 8 is 45 degrees, so that water sprayed by the nozzle 11 can be conveniently sprayed towards the inner side of the left side guide plate 3 or the right side guide plate 4, and the side guide adjusting device 15 is prevented from being failed due to the fact that the water flows to the outer side of the left side guide plate 3 or the right side guide plate 4. The detachable pollution discharge plugs 14 are used for cleaning foreign matters in the cooling manifold 8, and when the nozzles 11 are blocked by the foreign matters and cannot spray water, the pollution discharge plugs 14 on the two sides of the cooling manifold 8 can be opened for cleaning. The side guide adjusting device 15 can adopt an electric control hydraulic cylinder, and is respectively arranged at the front end and the rear end of the left side guide plate 3 and the right side guide plate 4 and used for adjusting the position of the side guide plates so as to adapt to different steel belt widths.
The length of the cooling header 8 is set according to the length of a side guide wear-resisting plate, the total length is 5450mm according to the actual field design, the quick-release hook 9 is made of stainless steel with the diameter of phi 10mm, the water supply hose 13 is a SN 756-4HA 20 x 1000 high-pressure hose, the inner diameter of the pipeline is 18.6mm, the outer diameter of the pipeline is 33mm, the joint is phi 36 x 2mm internal threads, and the pipe wall is formed by weaving 4 layers of steel wires. The quick connector 10 is made of 304 stainless steel, one side of the connector is provided with a phi 36 multiplied by 2mm external thread matched with the water supply hose 13, and the other side of the connector is welded on the cooling header. The door-shaped guide bracket 17 for erecting the water supply hose 13 must place the middle point of the operation stroke of the water supply hose 13 in the middle of the guide wheel 18, and the lower edge of the guide wheel 18 is 750mm away from the ground. Wherein the action stroke of the water supply hose 13 is determined according to the movement stroke of the side guide plates at the left and right sides. The solenoid valve 19 is a solenoid valve of type (AIRTEC) MN 06510-HN so as to be able to respond quickly to a cooling water on/off signal from the host.
Claims (4)
1. The utility model provides a water-saving trailing coiling machine side water guide cooling system, is including setting up last pinch roll (5) at coiling machine (7) front end and being located lower pinch roll (6) of pinch roll (5) below to last pinch roll (5) and lower pinch roll (6) the place ahead still are provided with rollgang (1), be provided with left side baffle (3) and right side baffle (4) on rollgang (1) respectively, left side baffle (3) and right side baffle (4) bottom all are fixed with antifriction plate (16), its characterized in that: the cooling header (8) are fixed to the top of the left side guide plate (3) and the top of the right side guide plate (4), a quick connector (10) is arranged in the middle of the cooling header (8), a plurality of nozzles (11) are uniformly arranged at the bottoms of the cooling headers (8) on the two sides of the quick connector (10), and the angle formed by the nozzles (11) and the horizontal section of the cooling header (8) is 45 degrees.
2. A water-saving follow-up coiler side water guide cooling system according to claim 1, characterized in that: the device is characterized by further comprising a door-shaped guide support (17) located beside the coiling machine (7), a horizontal guide roller (18) is arranged in the middle of the door-shaped guide support (17), and a water supply hose (13) is erected on the guide roller (18).
3. A water-saving follow-up coiler side water guide cooling system according to claim 2, characterized in that: one end of the water supply hose (13) is connected with the cooling header (8) through a quick connector (10), and the other end of the water supply hose (13) is connected with an external cold water pipeline through an electromagnetic valve (19).
4. A water-saving follow-up coiler side water guide cooling system according to claim 1, characterized in that: and two ends of the cooling manifold (8) are provided with detachable pollution discharge plugs (14).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122820127.6U CN216606652U (en) | 2021-11-17 | 2021-11-17 | Water-saving type following coiler side water guide cooling system |
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CN202122820127.6U CN216606652U (en) | 2021-11-17 | 2021-11-17 | Water-saving type following coiler side water guide cooling system |
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CN216606652U true CN216606652U (en) | 2022-05-27 |
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CN202122820127.6U Active CN216606652U (en) | 2021-11-17 | 2021-11-17 | Water-saving type following coiler side water guide cooling system |
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2021
- 2021-11-17 CN CN202122820127.6U patent/CN216606652U/en active Active
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