CN216605374U - A multi-cylinder cone crusher spindle positioning tool - Google Patents
A multi-cylinder cone crusher spindle positioning tool Download PDFInfo
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- CN216605374U CN216605374U CN202120163988.9U CN202120163988U CN216605374U CN 216605374 U CN216605374 U CN 216605374U CN 202120163988 U CN202120163988 U CN 202120163988U CN 216605374 U CN216605374 U CN 216605374U
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- 230000014392 establishment of spindle localization Effects 0.000 title description 2
- 238000006073 displacement reaction Methods 0.000 claims abstract description 13
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- 238000003466 welding Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000008014 freezing Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 238000005065 mining Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 235000011089 carbon dioxide Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000020347 spindle assembly Effects 0.000 description 2
- 239000002969 artificial stone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于矿石设备领域,具体涉及一种多缸圆锥破碎机主轴定位工具。The utility model belongs to the field of ore equipment, in particular to a main shaft positioning tool of a multi-cylinder cone crusher.
背景技术Background technique
多缸液压圆锥破碎机广泛用于金属矿山冶金工业、建筑工业、水泥工业、沙石行业等,在核电、高速公路、机场以及矿山等项目中,都有着非常重要的作用。近年来,由于市场的变化及需求,国内不论是破试机用户还是制造商,都对多缸液压圆锥破碎机产生了浓厚的兴趣。多缸液压圆锥破碎机已经成为当前破碎机行业重点关注的机型。Multi-cylinder hydraulic cone crushers are widely used in metal mining, metallurgy industry, construction industry, cement industry, sand and gravel industry, etc., and play a very important role in nuclear power, highway, airport and mining projects. In recent years, due to market changes and demands, both domestic crusher users and manufacturers have developed a strong interest in multi-cylinder hydraulic cone crushers. The multi-cylinder hydraulic cone crusher has become the focus of the current crusher industry.
我国首次大规模使用多缸液压圆锥破碎机,是在1996年三峡人工石料项目中,自此,多缸液压圆锥破碎机在国内大型矿山行业和砂石骨料行业中逐步应用。 2001年,中国第一台多缸液压圆锥破碎机在沈阳出厂。近年来随着国内经济快速发展的需要,以及机械加工水平的提高,国内生产多缸液压圆锥破碎机的厂家逐步增多。The first large-scale use of multi-cylinder hydraulic cone crushers in my country was in the Three Gorges artificial stone project in 1996. Since then, multi-cylinder hydraulic cone crushers have been gradually applied in large-scale domestic mining industries and sand and gravel aggregate industries. In 2001, China's first multi-cylinder hydraulic cone crusher left the factory in Shenyang. In recent years, with the needs of the rapid development of the domestic economy and the improvement of the level of machining, the number of domestic manufacturers of multi-cylinder hydraulic cone crushers has gradually increased.
多缸液压圆锥破碎机是中碎与细碎坚硬物料的一种典型破碎设备,采用“层压破碎”原理,提高一次破碎成品率,更简单方便的维护和更低的运营成本。采取动锥与主轴相分离,加粗主轴并将其固定,只有动锥做旋摆运动等措施提高了结构强度。Multi-cylinder hydraulic cone crusher is a typical crushing equipment for medium and fine crushing of hard materials. It adopts the principle of "lamination crushing" to improve the yield of primary crushing, easier and convenient maintenance and lower operating costs. The moving cone is separated from the main shaft, the main shaft is thickened and fixed, and only the moving cone does the swinging motion and other measures to improve the structural strength.
多缸液压圆锥破碎机的主轴是装配并且固定在机架上的,这就要求主轴与机架要采用大过盈量配合,来能保证主轴在破碎机生产运行时的稳固性。由于过盈量较大,多缸液压圆锥破碎机的主轴与机架的装配通常采用压装工艺,即用油压机将主轴压入机架孔内。或者是采用冷装工艺,即将主轴放进液氮冰箱进行冷冻,当主轴冷到设定好的温度后将其装配到机架孔内。也有采用冷热装配工艺的,即用干冰冷冻主轴的,但干冰不足以将主轴冷却到可装配尺寸,这就要对机架安装孔位置进行加热,加热到所需温度后再将冷冻好的主轴装配到机架孔内。The main shaft of the multi-cylinder hydraulic cone crusher is assembled and fixed on the frame, which requires a large interference fit between the main shaft and the frame to ensure the stability of the main shaft during the production and operation of the crusher. Due to the large amount of interference, the assembly of the main shaft and the frame of the multi-cylinder hydraulic cone crusher usually adopts the press-fitting process, that is, the main shaft is pressed into the frame hole with a hydraulic press. Or the cold-packing process is adopted, that is, the main shaft is put into a liquid nitrogen refrigerator for freezing, and when the main shaft is cooled to the set temperature, it is assembled into the rack hole. There are also hot and cold assembly processes, that is, the main shaft is frozen with dry ice, but the dry ice is not enough to cool the main shaft to the size that can be assembled. This requires heating the position of the mounting hole of the rack, heating to the required temperature, and then freezing it. The spindle fits into the frame hole.
无论采用何种方法其最终目的都是要把主轴装入机架,并保保证主轴与机架的过盈量符合设计要求。装配时通过主轴向下的位移量来保证主轴与机架的过盈量。采用油压机装配时是采用百分表来测量主轴的位移量,采用冷装配或者冷热装配时采用的是人工测量和计算主轴位移。No matter which method is adopted, the ultimate goal is to install the main shaft into the frame and ensure that the interference between the main shaft and the frame meets the design requirements. The amount of interference between the main shaft and the frame is ensured by the downward displacement of the main shaft during assembly. When the hydraulic press is used for assembly, the dial indicator is used to measure the displacement of the main shaft. When cold assembly or hot and cold assembly is used, the displacement of the main shaft is manually measured and calculated.
目前应用现场多缸圆锥破碎机主轴主要采用冷装、热装、压装等装配方法,但这些方法存在以下弊端,1.装配时需要对主轴的位移进行测量,无论是测量仪表的失效还是测量人员的失误都会造成主轴装配失败,主轴装配失败将到来大量的返工工作;2.安全性差,测量人员需要对高温或超低温零件进行测量,或者是在油压机下测量,即使有特殊防护装置,任然存在安全隐患。At present, the main shaft of the multi-cylinder cone crusher on the application site mainly adopts cold fitting, hot fitting, press fitting and other assembly methods, but these methods have the following disadvantages: 1. The displacement of the main shaft needs to be measured during assembly, whether it is the failure of the measuring instrument or the measurement Personnel mistakes will cause spindle assembly failure, and spindle assembly failure will result in a lot of rework; 2. Poor safety, measurement personnel need to measure high-temperature or ultra-low temperature parts, or measure under a hydraulic press, even with special protective devices, still There are security risks.
实用新型内容Utility model content
本实用新型的目的在于提供一种多缸圆锥破碎机主轴定位工具,应用于多缸圆锥破碎主轴装配,保证主轴装配位移,从而保证主轴与机架的过盈量,排除主轴装配时测量误差,包括量具误差和人员误差,同时提高装配效率。只需更换量块即可满足不同的装配要求。The purpose of the utility model is to provide a multi-cylinder cone crusher main shaft positioning tool, which is applied to the multi-cylinder cone crusher main shaft assembly, ensures the main shaft assembly displacement, thereby ensures the interference between the main shaft and the frame, and eliminates the measurement error when the main shaft is assembled. Including gage errors and personnel errors, while improving assembly efficiency. Just replace the gauge block to meet different assembly requirements.
为实现上述目的,本实用新型采用的技术方案为:一种多缸圆锥破碎机主轴定位工具,包括安装架、螺杆、量块、手杆,安装架与螺杆采用螺纹连接,手杆连接螺杆,量块放置在螺杆顶端,转动手杆可以使螺杆在固定架内上下移动。In order to achieve the above purpose, the technical scheme adopted by the present utility model is: a multi-cylinder cone crusher main shaft positioning tool, comprising a mounting frame, a screw rod, a gauge block and a hand rod, the mounting frame and the screw rod are connected by threads, and the hand rod is connected with the screw rod, The gauge block is placed on the top of the screw, and the screw can be moved up and down in the fixed frame by turning the handle.
还包括螺套,所述手杆穿过螺杆和螺套的孔将螺杆和螺套固定在一起。It also includes a screw sleeve, and the handle rod passes through the holes of the screw rod and the screw sleeve to fix the screw rod and the screw sleeve together.
进一步的,安装架通过螺栓与机架连接,转动手杆可以使螺杆在固定架内上下移动,更换量块可满足多种破碎机主轴的装配要求。Further, the mounting frame is connected with the frame by bolts, and the screw rod can be moved up and down in the fixed frame by rotating the hand lever, and the replacement of the gauge block can meet the assembly requirements of various crusher main shafts.
进一步的,安装架由安装板、螺纹套、筋板焊接后加工成形,安装架两头开有腰形孔,中间设有螺纹,螺纹套两边有加强筋板。Further, the mounting frame is formed by welding the mounting plate, the threaded sleeve and the rib plate, the two ends of the installation frame are provided with waist-shaped holes, the middle is provided with threads, and the two sides of the threaded sleeve are provided with reinforcing rib plates.
进一步的,量块的厚度等于主轴安装位移。Further, the thickness of the gauge block is equal to the spindle installation displacement.
进一步的,所述螺杆顶端可设置量块定位槽,方便放置量块。Further, the top of the screw can be provided with a gauge block positioning groove, which is convenient for placing the gauge block.
本实用新型提供一种多缸圆锥破碎机主轴定位工具,应用于多缸圆锥破碎主轴装配,保证主轴装配位移,从而保证主轴与机架的过盈量,排除主轴装配时测量误差,包括量具误差和人员误差,同时提高装配效率。只需更换量块即可满足不同的装配要求。The utility model provides a multi-cylinder cone crusher main shaft positioning tool, which is applied to the multi-cylinder cone crusher main shaft assembly, ensures the main shaft assembly displacement, thereby ensures the interference between the main shaft and the frame, and eliminates measurement errors during main shaft assembly, including measuring tool errors. and personnel errors, while improving assembly efficiency. Just replace the gauge block to meet different assembly requirements.
与现有技术相比,本实用新型具有如下有益效果:1.通过标准量块保证主轴装配位移,从而保证主轴与机架的过盈量,排除主轴装配时测量误差,包括量具误差和人员误差;2.减少了反复测量工作提高装配效率;3.实用性强,只需更换量块即可满足不同破碎机主轴装配要求;4.安全可靠,装配时没有了测量工作,消除了测量人员的安全隐患。Compared with the prior art, the present utility model has the following beneficial effects: 1. The assembly displacement of the main shaft is ensured by the standard gauge block, thereby ensuring the interference between the main shaft and the frame, and eliminating the measurement error when the main shaft is assembled, including the error of the measuring tool and the error of the personnel ; 2. Reduce repeated measurement work and improve assembly efficiency; 3. Strong practicability, only need to replace the gauge block to meet the assembly requirements of different crusher spindles; 4. Safe and reliable, there is no measurement work during assembly, eliminating the need for measurement personnel. Security risks.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型与主轴和机架连接示意图;Fig. 2 is the connection schematic diagram of the utility model with the main shaft and the frame;
图3为主轴装配前本实用新型与主轴和机架连接A处局部示意图;3 is a partial schematic diagram of the connection A between the present invention and the main shaft and the frame before the main shaft is assembled;
图4为主轴装配时本实用新型与主轴和机架连接A处局部示意图;Fig. 4 is the partial schematic diagram of the connection A of the present invention with the main shaft and the frame when the main shaft is assembled;
图5为安装架示意图。Figure 5 is a schematic diagram of the mounting frame.
图中:1螺杆、2量块、3螺套、4手杆、5安装架、6主轴、7螺栓、8机架、 9安装板、10螺纹套、11筋板。In the picture: 1 screw, 2 gauge block, 3 screw sleeve, 4 hand rod, 5 mounting bracket, 6 spindle, 7 bolt, 8 rack, 9 mounting plate, 10 threaded sleeve, 11 rib plate.
具体实施方式Detailed ways
下面结合附图进一步详细阐明本实用新型。Below in conjunction with the accompanying drawings, the present utility model is further explained in detail.
参照图1,一种多缸圆锥破碎机主轴定位工具,包括安装架5、螺杆1、量块2、螺套3、手杆4,安装架5和螺套3与螺杆1采用螺纹连接,手杆4穿过螺杆1和螺套3的孔将螺杆1和螺套3固定在一起,转动手杆4可以使螺杆1 在固定架5内上下移动。Referring to Figure 1, a multi-cylinder cone crusher spindle positioning tool includes a mounting frame 5, a
参照图1,其中,安装架5通过螺栓7与机架8连接,转动手杆4可以使螺杆1在固定架5内上下移动,螺杆1顶端可设置量块定位槽,方便放置量块2,更换量块2可满足多种破碎机主轴6的装配要求。1, wherein, the mounting frame 5 is connected with the
参照图5,其中,安装架5由安装板9、螺纹套10、筋板11焊接后加工成形,安装架5两头开有腰形孔,中间设有螺纹,螺纹套10与安装板9焊接,并且螺纹套10的螺纹与安装架5中间螺孔的螺纹接续,螺纹套10两边有加强筋板11。5, wherein, the mounting frame 5 is processed and formed by welding the
其中,量块2的厚度等于主轴6安装位移。The thickness of the
应用案例1:Application case 1:
一种多缸圆锥破碎机主轴6定位工具应用与多缸圆锥破碎主轴6装配,其应用步骤如下:A multi-cylinder cone crusher
步骤1,参照图1,将安装架5、螺杆1、量块2、螺套3、手杆4进行组装;
步骤2,参照图2,用螺栓7穿过安装架5腰形孔与机架8底部螺纹孔连接,将安装架5固定到机架8底面上;
步骤3,旋转手杆4将螺杆1调到最低位置;
步骤4,将量块2放到螺杆1的顶端面;
步骤5,将需要装配的主轴6自由的放入机架8内;Step 5, put the
步骤6,参照图3,旋转手杆4将螺杆1往上调直到量块2与主轴6底面贴合 (用手转到转不动即可);
步骤7,将主轴6吊开,取出量块2;Step 7, lift the
步骤8,参照图4,安装主轴6,如果采用冷装,则将主轴6冷冻后放入机架 8让主轴6下端面坐落到螺杆1上限制主轴6的位移。如果是采用油压机装配,则将主轴6压到主轴6下端面与螺杆1贴合即可。(如果是采用油压机装配,螺杆1下面应增加支撑,防止油压机因压力过大将安装板9或连接螺栓7损坏而导致主轴6超位移。
步骤9,主轴6装配完成后,拆卸安装架5与机架8连接螺栓7,将螺栓7 与本主轴6定位工具收好归位。
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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