CN204195407U - A kind of detachable drilling and milling machine structure of multipurpose being convenient to movement - Google Patents
A kind of detachable drilling and milling machine structure of multipurpose being convenient to movement Download PDFInfo
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- CN204195407U CN204195407U CN201420535197.4U CN201420535197U CN204195407U CN 204195407 U CN204195407 U CN 204195407U CN 201420535197 U CN201420535197 U CN 201420535197U CN 204195407 U CN204195407 U CN 204195407U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种钻铣床结构,尤其涉及一种便于移动的多用途可拆卸钻铣床结构。 The utility model relates to a drilling and milling machine structure, in particular to a multipurpose detachable drilling and milling machine structure which is convenient to move.
背景技术 Background technique
轧机工作环境恶劣,轧机机架牌坊内侧窗口面、机架牌坊底面等均容易出现不同程度的腐蚀、磨损,使轧机机架与轧辊轴承座间隙难以有效控制管理,目前最常用的修复方案是在轧机机架牌坊内侧面实行堆焊,然后对焊接面进行打磨加工到需要尺寸。由于轧机牌坊安装困难,通常安装后便不再移动拆卸,由于轧机内部空间狭小,造成焊接后很难对其实现机加工处理,大部分采用手工打磨的方法去除焊层,所以修复精度很难保证,因此需要一种便于移动的多用途可拆卸钻铣床结构。 The working environment of the rolling mill is harsh, and the inner window surface of the rolling mill frame archway and the bottom surface of the frame archway are prone to corrosion and wear to varying degrees, making it difficult to effectively control and manage the gap between the rolling mill frame and the roll bearing housing. Surfacing welding is carried out on the inner side of the archway of the rolling mill frame, and then the welding surface is polished to the required size. Due to the difficulty in installing the archway of the rolling mill, it is usually not moved and disassembled after installation. Due to the narrow space inside the rolling mill, it is difficult to machine it after welding. Most of them use manual grinding to remove the welding layer, so the repair accuracy is difficult to guarantee. Therefore, there is a need for a multi-purpose detachable drilling and milling machine structure that is easy to move.
实用新型内容 Utility model content
为了解决上述问题中的不足之处,本实用新型提供了一种便于移动的多用途可拆卸钻铣床结构。 In order to solve the deficiencies in the above problems, the utility model provides a multi-purpose detachable drilling and milling machine structure that is convenient to move.
为解决以上技术问题,本实用新型采用的技术方案是:一种便于移动的多用途可拆卸钻铣床结构,包括X向移动系统、Y向移动系统、Z向移动系统,X向移动系统由X向丝杠、X向铜螺母、X向螺母座、X向滑板、X向导轨、X向下压板和X向调整楔铁组成; In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-purpose detachable drilling and milling machine structure that is easy to move, including an X-direction moving system, a Y-direction moving system, and a Z-direction moving system. The X-direction moving system consists of X Composed of lead screw, X-direction copper nut, X-direction nut seat, X-direction slide plate, X-direction guide rail, X-direction downward pressure plate and X-direction adjustment wedge iron;
Y向移动系统由Y向导轨、Y向丝杠、Y向铜螺母、Y向螺母座和Y向导轨下压板组成; The Y-direction moving system consists of a Y-direction guide rail, a Y-direction screw, a Y-direction copper nut, a Y-direction nut seat and a Y-direction guide lower pressure plate;
Z向移动系统由Z向导轨、Z向丝杠、Z向铜螺母、Z向下压板和Z向调整楔铁组成; The Z-direction moving system is composed of Z-direction guide rail, Z-direction screw, Z-direction copper nut, Z-direction downward pressure plate and Z-direction adjustment wedge iron;
X向滑板通过内六角螺栓与Y向导轨连接,Y向铜螺母通过Y向螺母座与Z向导轨连接, The X-direction slide plate is connected to the Y-direction rail through the hexagon socket bolt, and the Y-direction copper nut is connected to the Z-direction rail through the Y-direction nut seat.
X向丝杠通过联轴器与带蜗轮蜗杆减速箱的伺服电机连接,X向丝杠随带蜗轮蜗杆减速箱的电机转动并带动X向铜螺母在X向上水平移动,X向铜螺母通过X向螺母座与X向滑板连接。 The X-direction screw is connected with the servo motor with a worm gear box through a coupling, the X-axis screw rotates with the motor with a worm gear box and drives the X-direction copper nut to move horizontally in the X direction, and the X-direction copper nut passes through the X-direction The nut seat is connected with the X-direction slide plate.
Y向移动系统的带摆线减速机的伺服电机通过锥齿轮与Y向丝杠连接,Y向丝杠随带摆线减速机的伺服电机的转动带动Y向铜螺母在Y向上移动。 The servo motor with cycloidal reducer of the Y-moving system is connected to the Y-directed screw through a bevel gear, and the Y-directed screw drives the Y-directed copper nut to move upward in Y with the rotation of the servo motor with cycloidal reducer.
Z向丝杠两端加工成方形;Z向铜螺母通过螺栓与齿轮箱连接在一起。 The two ends of the Z-direction screw are processed into a square; the Z-direction copper nut is connected with the gearbox through bolts.
上铣刀轴和下铣刀轴对称安装在中间轴上的传动齿轮的两端。 The upper milling cutter shaft and the lower milling cutter shaft are symmetrically installed at the two ends of the transmission gear on the intermediate shaft.
上铣刀轴和下铣刀轴内钻有莫氏锥度内孔;铣刀杆内钻有螺纹孔, There are Morse taper inner holes drilled in the upper milling cutter shaft and the lower milling cutter shaft; threaded holes are drilled in the milling cutter shaft,
X向导轨和Y向导轨上均装有限位开关。 Limit switches are installed on both the X-direction rail and the Y-direction rail.
本实用新型具有便于拆卸和运输,加工效率高,一床多用,加工精度高等优点,可以在不方便移动的大型冶金件(例如轧机牌坊)现场焊接、修复使用。 The utility model has the advantages of easy disassembly and transportation, high processing efficiency, multiple functions in one bed, and high processing precision.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型做进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型的X向移动系统和Y向移动系统连接结构示意图。 Fig. 2 is a schematic diagram of the connection structure of the X-direction moving system and the Y-direction moving system of the present invention.
图3为本实用新型的Y向移动系统和Z向移动系统连接结构示意图。 Fig. 3 is a schematic diagram of the connection structure of the Y-direction moving system and the Z-direction moving system of the present invention.
图4为本实用新型的齿轮箱内主轴部分结构示意图。 Fig. 4 is a schematic diagram of the structure of the main shaft in the gearbox of the present invention.
图5为本实用新型的上、下铣刀轴和铣刀杆的结构示意图。 Fig. 5 is a structural schematic diagram of the upper and lower milling cutter shafts and milling cutter rod of the present invention.
图中:1、带蜗轮蜗杆减速机的伺服电机;2、X向丝杠;3、X向铜螺母;4、X向螺母座;5、X向滑板;6、X向导轨;7、内六角螺栓;8、Y向导轨; 9、X向下压板;10、X向调整楔铁;11、带摆线减速机的伺服电机;12、锥齿轮;13、Y向丝杠;14、Y向铜螺母;15、Y向螺母座;16、Z向导轨;17、限位开关;18、Z向丝杠;19、Z向铜螺母;20、齿轮箱;21、Z向下压板;22、Z向调整楔铁;23、水平调整垫铁;24、定位键;25、压刀块;26、铣刀杆;27、上铣刀轴;28、下铣刀轴;29、丝杆;30、刀杆固定板;31、固定螺母;32、控制面板;33、变频器;34、三相异步电机;35、伺服控制器;36、主动轴;37、链条;38、链条导向轮;39、配重铁;40、莫氏锥度内孔;41、Y向导轨下压板;42、中间轴。 In the figure: 1. Servo motor with worm gear reducer; 2. X-direction screw; 3. X-direction copper nut; 4. X-direction nut seat; 5. X-direction slide plate; 6. X-direction rail; 7. Inner Hex bolt; 8. Y guide rail; 9. X downward pressure plate; 10. X direction adjustment wedge iron; 11. Servo motor with cycloid reducer; 12. Bevel gear; 13. Y direction screw; 14. Y 15. Y-direction nut seat; 16. Z-direction rail; 17. Limit switch; 18. Z-direction screw; 19. Z-direction copper nut; 20. Gearbox; 21. Z-down pressure plate; 22 , Z-direction adjustment wedge iron; 23, horizontal adjustment shim iron; 24, positioning key; 25, pressure knife block; 26, milling cutter rod; 27, upper milling cutter shaft; 30. Cutter bar fixing plate; 31. Fixing nut; 32. Control panel; 33. Frequency converter; 34. Three-phase asynchronous motor; 35. Servo controller; 36. Drive shaft; 37. Chain; 38. Chain guide wheel; 39. Counterweight iron; 40. Morse taper inner hole; 41. Y guide rail lower pressure plate; 42. Intermediate shaft.
具体实施方式 Detailed ways
如图1-图5所示,本实用新型包括X向移动系统、Y向移动系统、Z向移动系统、带蜗轮蜗杆减速机的伺服电机1、内六角螺栓7、带摆线减速机的伺服电机11、锥齿轮12、限位开关17、齿轮箱20、水平调整垫铁23、定位键24、压刀块25、铣刀杆26、上铣刀轴27、下铣刀轴28、丝杆29、刀杆固定板30、固定螺母31、控制面板32、变频器33、三相异步电机34、伺服控制器35、主动轴36、链条37、链条导向轮38、配重铁39、莫氏锥度内孔40和中间轴42。 As shown in Figures 1 to 5, the utility model includes an X-direction moving system, a Y-direction moving system, a Z-direction moving system, a servo motor 1 with a worm gear reducer, an inner hexagon bolt 7, and a servo motor with a cycloid reducer. Motor 11, bevel gear 12, limit switch 17, gear box 20, horizontal adjustment pad iron 23, positioning key 24, press block 25, milling cutter rod 26, upper milling cutter shaft 27, lower milling cutter shaft 28, screw rod 29. Tool bar fixing plate 30, fixing nut 31, control panel 32, frequency converter 33, three-phase asynchronous motor 34, servo controller 35, drive shaft 36, chain 37, chain guide wheel 38, counterweight iron 39, Mohs Tapered bore 40 and intermediate shaft 42 .
X向移动系统由X向丝杠2、X向铜螺母3、X向螺母座4、X向滑板5、X向导轨6、X向下压板9和X向调整楔铁10组成。 The X-direction moving system is composed of X-direction lead screw 2, X-direction copper nut 3, X-direction nut seat 4, X-direction slide plate 5, X-direction guide rail 6, X-direction downward pressing plate 9 and X-direction adjustment wedge iron 10.
Y向移动系统由Y向导轨8、Y向丝杠13、Y向铜螺母14、Y向螺母座15和Y向导轨下压板41组成。 The Y-direction moving system is composed of the Y-direction rail 8, the Y-direction screw 13, the Y-direction copper nut 14, the Y-direction nut seat 15 and the Y-direction rail lower pressure plate 41.
Z向移动系统由Z向导轨16、Z向丝杠18、Z向铜螺母19、Z向下压板21和Z向调整楔铁22组成。 The Z-direction moving system is composed of Z-direction guide rail 16, Z-direction screw 18, Z-direction copper nut 19, Z-direction downward pressing plate 21 and Z-direction adjustment wedge iron 22.
X向丝杠2通过联轴器与带蜗轮蜗杆减速箱的伺服电机1连接,X向丝杠2随带蜗轮蜗杆减速箱的电机1转动并带动X向铜螺母3在X向上水平移动,X向铜螺母3通过X向螺母座4与X向滑板5连接,X向滑板5在X向导轨6上 滑动,X向滑板5通过内六角螺栓7与Y向导轨8连接,实现Y向导轨8在X向的水平移动,通过调整X向下压板9和X向调整楔铁10调整X向滑板5与X向导轨6之间的间隙,X向导轨6上装有限位开关17,X向滑板5达到行程触动限位开关,电机停止转动。 The X-direction screw 2 is connected with the servo motor 1 with a worm gear box through a coupling, the X-direction screw 2 rotates with the motor 1 with a worm gear box and drives the X-direction copper nut 3 to move horizontally in the X direction, and the X direction The copper nut 3 is connected with the X-direction slide plate 5 through the X-direction nut seat 4, the X-direction slide plate 5 slides on the X-direction guide rail 6, and the X-direction slide plate 5 is connected with the Y-direction guide rail 8 through the hexagon socket head bolt 7, realizing that the Y-direction guide rail 8 is on the For horizontal movement in the X direction, the gap between the X-direction slide plate 5 and the X-direction guide rail 6 is adjusted by adjusting the X-direction downward pressure plate 9 and the X-direction adjustment wedge iron 10. The X-direction guide rail 6 is equipped with a limit switch 17, and the X-direction slide plate 5 reaches The stroke touches the limit switch, and the motor stops rotating.
Y向移动系统的带摆线减速机的伺服电机11通过锥齿轮12与Y向丝杠13连接,Y向丝杠13随带摆线减速机的伺服电机11转动带动Y向铜螺母14在Y向上移动,Y向铜螺坶14通过Y向螺母座15与Z向导轨16连接,调节Y向导轨下压板41与Y向导轨8间保留一定间隙,实现Z向导轨16在Y向上移动,Y向导轨8上装有限位开关17,Z向导轨16达到行程触动限位开关,电机停止转动。 The servo motor 11 with cycloidal reducer of the Y-moving system is connected to the Y-directed screw 13 through the bevel gear 12, and the Y-directed screw 13 rotates with the servo motor 11 with the cycloidal reducer to drive the Y-directed copper nut 14 in the Y direction Move, the Y-direction copper screw 14 is connected with the Z-guiding rail 16 through the Y-direction nut seat 15, adjust the Y-guiding rail lower plate 41 and keep a certain gap between the Y-guiding rail 8, and realize the Z-guiding rail 16 moving upward in Y, and the Y-direction Limit switch 17 is installed on guide rail 8, and Z guide rail 16 reaches stroke and touches limit switch, and motor stops rotating.
Z向移动系统中Z向丝杠18两端加工成方形,用普通扳手转动Z向丝杠18带动Z向铜螺母19转动,Z向铜螺母19通过螺栓与齿轮箱20连接在一起,实现齿轮箱20在Z向上左右移动,通过调整Z向下压板21和Z向调整楔铁22调整Z向导轨16与齿轮箱20之间的间隙。 In the Z-direction moving system, the two ends of the Z-direction screw 18 are processed into a square shape, and the Z-direction screw 18 is turned by an ordinary wrench to drive the Z-direction copper nut 19 to rotate, and the Z-direction copper nut 19 is connected with the gear box 20 through bolts to realize the gear The box 20 moves left and right in the Z direction, and the gap between the Z guide rail 16 and the gear box 20 is adjusted by adjusting the Z downward pressure plate 21 and the Z direction adjustment wedge iron 22 .
上铣刀轴27和下铣刀轴28对称安装在中间轴42上的传动齿轮的两端,三相异步电动机34带动主动轴36通过齿轮副增大传动比带动主动轴转动。齿轮箱20通过链条37和链条导向轮38连接配重铁39来平衡齿轮箱的重量。 The upper milling cutter shaft 27 and the lower milling cutter shaft 28 are symmetrically installed on the two ends of the transmission gear on the intermediate shaft 42, and the three-phase asynchronous motor 34 drives the driving shaft 36 to drive the driving shaft to rotate by increasing the transmission ratio of the gear pair. Gear box 20 connects counterweight iron 39 to balance the weight of gear box by chain 37 and chain guide wheel 38.
现场修复使用时,将X向移动系统和Y向移动系统连接处的内六角螺栓7拧下,用手拉葫芦或者铰链装置将X向移动系统移动到需要修复的轧机内侧狭小空间中,通过粗调水平调节垫铁23调节X向导轨6的水平误差在0.2mm-0.4mm之内,通过焊接或打地脚螺栓的方法将X向移动系统的床身固定,重新细调水平调整垫铁23将X向导轨的水平度调整在0.04mm以内。将Y向导轨8水平放倒,将Z向导轨16和Z向导轨下压板21固定好,安装齿轮箱20,调整Z向调整楔铁22,将Z向导轨16和齿轮箱20之间的间隙调整到合理范围。用行车或吊车连接好Z向移动系统和将齿轮箱的Y向移动系统移到轧机内侧,通过X向滑板5上的定位键24将Y向移动系统与X向滑板5定位,拧紧内六角螺栓7。 When repairing on site, unscrew the inner hexagonal bolt 7 at the connection between the X-direction moving system and the Y-direction moving system, use a hand chain hoist or a hinge device to move the X-direction moving system to the narrow space inside the rolling mill that needs to be repaired, and pass the rough Adjust the horizontal adjustment pad 23 to adjust the horizontal error of the X-direction rail 6 within 0.2mm-0.4mm, fix the bed of the X-direction moving system by welding or drilling anchor bolts, and fine-tune the horizontal adjustment pad 23 Adjust the levelness of the X guide rail within 0.04mm. Lay down the Y guide rail 8 horizontally, fix the Z guide rail 16 and the Z guide rail lower plate 21, install the gear box 20, adjust the Z direction adjustment wedge iron 22, and adjust the gap between the Z guide rail 16 and the gear box 20 adjusted to a reasonable range. Connect the Z-direction moving system with a crane or a crane and move the Y-direction moving system of the gearbox to the inside of the rolling mill, position the Y-direction moving system and the X-direction slide 5 through the positioning key 24 on the X-direction slide 5, and tighten the inner hexagon bolts 7.
将两个直径为250mm的铣刀盘用压刀块25连接到铣刀杆26上,上铣刀轴27 和下铣刀轴28内钻有莫氏锥度内孔40,铣刀杆26内钻有螺纹孔,将丝杠29旋入拧紧,通过刀杆固定板30和固定螺母31固定在上铣刀轴27和下铣刀轴28上。 Two milling cutter discs with a diameter of 250mm are connected to the milling cutter bar 26 with a press block 25, and the upper milling cutter shaft 27 and the lower milling cutter shaft 28 are drilled with a Morse taper inner hole 40, and the milling cutter bar 26 is drilled Threaded hole is arranged, and leading screw 29 is screwed in and tightened, and is fixed on upper milling cutter shaft 27 and lower milling cutter shaft 28 by cutter bar fixing plate 30 and fixing nut 31.
调节控制柜上的控制面板32控制变频器33使三相异步电动机34的转速在合理范围内,伺服控制器35控制X向移动系统和Y向移动系统将齿轮箱精确的移动到轧机合理位置处,通过普通扳手调节Z向丝杠18对刀,吃刀量选择在2mm-3mm范围内,先进行粗加工,完成后,重新对刀,选择合理吃刀量进行精加工到合理尺寸,完成一面加工后,无需移动钻铣床,只需将铣刀杆26拆下,换到铣刀轴的另一端,固定好铣刀杆,调节Z向丝杠18,完成铣刀盘对轧机端面的对刀,对轧机另一端面进行修复。 Adjust the control panel 32 on the control cabinet to control the frequency converter 33 so that the speed of the three-phase asynchronous motor 34 is within a reasonable range, and the servo controller 35 controls the X-direction moving system and the Y-direction moving system to accurately move the gearbox to the reasonable position of the rolling mill. Use a common wrench to adjust the Z-direction lead screw 18 for tool setting. Select the cutting amount within the range of 2mm-3mm. Firstly, rough machining is performed. Finally, there is no need to move the drilling and milling machine, just remove the milling cutter bar 26, switch to the other end of the milling cutter shaft, fix the milling cutter bar, adjust the Z-direction screw 18, and complete the tool setting of the milling cutter disc on the end face of the rolling mill. Repair the other end of the mill.
加工完成后拆下铣刀杆,换成普通麻花钻头的变径套,连接钻头,通过伺服控制器35将齿轮箱20的主轴转速降到合理范围内,对轧机端面需要钻孔的地方进行钻孔修复。 After the processing is completed, remove the milling cutter bar, replace it with a reducing sleeve of an ordinary twist drill bit, connect the drill bit, reduce the spindle speed of the gearbox 20 to a reasonable range through the servo controller 35, and drill the place where the end face of the rolling mill needs to be drilled. hole repair.
加工完成后用角磨机将地脚螺栓或焊点磨断,将内六角螺栓拆开,分别移出Y向移动系统和X向移动系统,如此可实现铣床反复拆卸安装使用。 After the processing is completed, use an angle grinder to grind off the anchor bolts or welding spots, disassemble the hexagon socket bolts, and move out the Y-direction moving system and the X-direction moving system respectively, so that the milling machine can be disassembled and installed repeatedly.
不需要在现场修复使用时,可将钻铣床焊接固定在方铁板上或加固地脚螺栓,作为普通端面铣床和钻床使用。 When it does not need to be repaired on site, the drilling and milling machine can be welded and fixed on the square iron plate or the anchor bolts can be reinforced, and it can be used as an ordinary end milling machine and drilling machine.
上述实施方式并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的技术方案范围内所做出的变化、改型、添加或替换,也均属于本实用新型的保护范围。 The above-mentioned embodiments are not limitations to the present utility model, and the present utility model is not limited to the above-mentioned examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the technical solutions of the present utility model are also acceptable. All belong to the protection scope of the present utility model.
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CN201420535197.4U CN204195407U (en) | 2014-09-18 | 2014-09-18 | A kind of detachable drilling and milling machine structure of multipurpose being convenient to movement |
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CN201420535197.4U Expired - Fee Related CN204195407U (en) | 2014-09-18 | 2014-09-18 | A kind of detachable drilling and milling machine structure of multipurpose being convenient to movement |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109759451A (en) * | 2019-01-28 | 2019-05-17 | 辽宁瀛寰科技有限公司 | A kind of realization mill housing quick, intelligent prosthetic device and application method online |
CN113580008A (en) * | 2021-08-20 | 2021-11-02 | 上海新钐机床有限公司 | Reciprocating motion device and grinding wheel frame comprising same |
-
2014
- 2014-09-18 CN CN201420535197.4U patent/CN204195407U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109759451A (en) * | 2019-01-28 | 2019-05-17 | 辽宁瀛寰科技有限公司 | A kind of realization mill housing quick, intelligent prosthetic device and application method online |
CN113580008A (en) * | 2021-08-20 | 2021-11-02 | 上海新钐机床有限公司 | Reciprocating motion device and grinding wheel frame comprising same |
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