CN216601622U - Spherical cold gel forming device - Google Patents
Spherical cold gel forming device Download PDFInfo
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- CN216601622U CN216601622U CN202123227083.2U CN202123227083U CN216601622U CN 216601622 U CN216601622 U CN 216601622U CN 202123227083 U CN202123227083 U CN 202123227083U CN 216601622 U CN216601622 U CN 216601622U
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Abstract
The utility model provides a spherical cold-induced gel forming device, includes the cooling bath, the cooling bath in be equipped with moulding mechanism on being close to the position at top, moulding mechanism top is equipped with quantitative forming mechanism, be equipped with material hoist mechanism in the cooling bath of moulding mechanism below, material hoist mechanism inclines to set up, and higher point is worn out along on by cooling bath one end lateral wall. The utility model adopts the structure to overcome the defects of sticky materials and low product quality in the prior art.
Description
Technical Field
The utility model relates to the technical field of gel product production, in particular to a spherical cold-gel forming device.
Background
In the production of spherical gel products, such as hantian crystal balls, the forming process generally adopts a cutting forming mode, for example:
patent No. CN202020497876.2 discloses a production closterine ball is with cutting mechanism, includes: the cutting knife comprises a cutting knife seat and a cutting knife, wherein the cutting knife is installed on the cutting knife seat, a cutting through groove convenient for the cutting knife to cut products is formed in the cutting knife seat, and the cutting knife further comprises a driving part used for driving the cutting knife seat to reciprocate. The utility model adopts a cutting mode to realize the production of the hantian crystal ball, and the driving part can finish the cutting twice by reciprocating once, thereby greatly improving the production efficiency of the hantian crystal ball. The disadvantage is that the cold celestial sphere is adhered during cutting.
Chinese patent No. CN202021620589.2 discloses a novel skyscraper ball cutting device, and the working principle of the device is as follows: the materials are conveyed into a hopper through a conveying pump, and the gel products are cut into balls through a pouring outlet and a cutting cylinder. The advantages are that: the device is suitable for processing the celestial crystal balls with different formulas, the pouring speed of the celestial crystal balls is effectively increased, and the production efficiency of the celestial crystal balls is improved. However, the product shaped particles have the condition that spheroids are not smooth enough and have different sizes.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a spherical cold-gelling forming device, which is used for solving the defects of material adhesion and low product quality in the prior art.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: the utility model provides a spherical cold-induced gel forming device, includes the cooling bath, the cooling bath in be equipped with moulding mechanism on being close to the position at top, moulding mechanism top is equipped with quantitative forming mechanism, be equipped with material hoist mechanism in the cooling bath of moulding mechanism below, material hoist mechanism inclines to set up, and higher point is worn out along on by cooling bath one end lateral wall.
In the preferred scheme, quantitative forming mechanism include the shell body, quantitative forming mechanism top is equipped with the material supplementing pipe, be equipped with many former pipes in the quantitative forming mechanism bottom, the former pipe intercommunication quantitative forming mechanism is outside, the former pipe is the cylinder hollow tube, is equipped with the pressure material piece in the former pipe, the pressure material piece top is equipped with a push rod, the push rod upper end is worn out by quantitative forming mechanism top surface.
In a preferable scheme, the lower end of the side wall of the feeding pipe is provided with a feeding hole, and the feeding hole is communicated with the interior of the feeding pipe and the interior of the quantitative forming mechanism.
In the preferred scheme, press the material piece bottom on be equipped with the hemispheroid recess, forming tube lower extreme opening part is equipped with the shaping casing, the shaping casing is the hemispheroid shell of compriseing two 1/4 spheroid shells, two 1/4 spheroid shells articulate respectively in forming tube lower extreme opening both sides, the pin joint is equipped with torsion spring.
In the preferred scheme, the upper ends of a plurality of push rods penetrating out of the quantitative forming mechanism are connected to the same connecting rod, a plurality of cams are arranged above the connecting rod, and the plurality of cams are connected to the same driving device.
In a preferred scheme, the driving device penetrating out of the first shell comprises a first shell body, a first motor is arranged in the first shell body, a driving shaft of the first motor is arranged through the side wall of the first shell body, and a cam is arranged on a driving shaft of the first motor positioned outside the first shell body;
a first driving gear is arranged on a first motor driving shaft in the first outer shell, a first rotating shaft penetrates through the side wall of the first outer shell, a cam is also arranged on the part of the first rotating shaft, which is positioned outside the first outer shell, and a first driven gear is arranged on the first rotating shaft in the first outer shell;
the first driving gear and the first driven gear are the same in size and are driven by the same intermediate gear, and the intermediate gear is arranged in the first outer shell.
In a preferred scheme, the shaping mechanism comprises a second outer shell, a driving part is arranged in the second outer shell, two second rotating shafts are arranged on the second outer shell, a plurality of shaping wheels are respectively arranged on the two second rotating shafts, and the shaping wheels are wheel-shaped structural parts with annular semi-arc grooves.
In a preferable scheme, a second motor is arranged in the second outer shell, a driving shaft of the second motor is in driving connection with one of the second rotating shafts, a second driving gear and a second driven gear are respectively arranged on the parts, located in the second outer shell, of the two second rotating shafts, and the second driving gear and the second driven gear are identical in size and are arranged in a meshed mode.
In the preferred scheme, two bearings are sleeved on the end part, far away from the second outer shell, of the second rotating shaft, and the two bearings are arranged in the cooling groove in a suspending mode through fixing rods.
The spherical cold gel forming device provided by the utility model has the following beneficial effects by adopting the structure:
(1) by arranging the shaping mechanism, the product is more round in appearance and more uniform in size through slight extrusion of the shaping wheel;
(2) the preliminary molding of the spherical gel product can be realized by a quantitative molding mechanism;
(3) the cooling tank can realize the quick cooling of shaping back product and stereotype, avoids the product to take place deformation and lead to product quality to descend in the transportation process.
Drawings
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the quantitative molding mechanism of the present invention.
FIG. 3 is a schematic structural diagram of a driving device of the quantitative forming mechanism of the present invention.
Fig. 4 is a schematic structural diagram of the shaping mechanism of the present invention.
In the figure: the cooling tank 1, the quantitative forming mechanism 2, the shaping mechanism 3, the material lifting mechanism 4, the material supplementing pipe 5, the forming pipe 6, the feeding hole 7, the material pressing block 8, the push rod 9, the connecting rod 10, the cam 11, the forming shell 12, the first outer shell 13, the first motor 14, the first driving gear 15, the first rotating shaft 16, the first driven gear 17, the intermediate gear 18, the second outer shell 19, the second motor 20, the second rotating shaft 21, the second driving gear 22, the second driven gear 23, the forming wheel 24, the bearing 25 and the fixing rod 26.
Detailed Description
As shown in fig. 1-4, a spherical cold-gelling device comprises a cooling tank 1, wherein a shaping mechanism 3 is arranged at a position close to the top of the cooling tank 1, a quantitative forming mechanism 2 is arranged above the shaping mechanism 3, a material lifting mechanism 4 is arranged in the cooling tank 1 below the shaping mechanism 3, the material lifting mechanism 4 is arranged in an inclined manner, and a higher point penetrates out from the upper edge of one end of the side wall of the cooling tank 1.
In the preferred scheme, 2 quantitative forming mechanism include the shell body, 2 tops of quantitative forming mechanism are equipped with material supplementing pipe 5, be equipped with many forming tubes 6 on the bottom in 2 quantitative forming mechanism, 6 outsides of forming tube intercommunication quantitative forming mechanism, forming tube 6 is the cylinder hollow tube, is equipped with in the forming tube 6 and presses material piece 8, presses material piece 8 top to be equipped with a push rod 9, the push rod 9 upper end is worn out by 2 top surfaces of quantitative forming mechanism.
In a preferable scheme, a feed inlet 7 is formed in the lower end of the side wall of the feed supplementing pipe 5, and the feed inlet 7 is communicated with the inside of the feed supplementing pipe 5 and the inside of the quantitative forming mechanism 2.
In the preferred scheme, a hemisphere groove is arranged at the bottom end of the material pressing block 8, a forming shell 12 is arranged at the opening of the lower end of the forming tube 6, the forming shell 12 is a hemisphere shell formed by two 1/4 sphere shells, the two 1/4 sphere shells are respectively hinged to two sides of the opening of the lower end of the forming tube 6, and a torsion spring is arranged at a hinged point.
In a preferred scheme, the upper ends of a plurality of push rods 9 penetrating out of the quantitative forming mechanism 2 are connected to the same connecting rod 10, a plurality of cams 11 are arranged above the connecting rod 10, and the plurality of cams 11 are connected to the same driving device.
In a preferable scheme, the driving device penetrating out of the first outer shell 13 comprises a first outer shell 13, a first motor 14 is arranged in the first outer shell 13, a driving shaft of the first motor 14 penetrates through the side wall of the first outer shell 13, and a cam 11 is arranged on a driving shaft of the first motor 14 positioned outside the first outer shell 13;
a first driving gear 15 is arranged on a first motor 14 driving shaft positioned in the first outer shell 13, a first rotating shaft 16 is further arranged on the side wall of the first outer shell 13 through which the first motor 14 driving shaft passes, a cam 11 is also arranged on the part of the first rotating shaft 16 positioned outside the first outer shell 13, and a first driven gear 17 is arranged on the first rotating shaft 16 positioned in the first outer shell 13;
the first driving gear 15 and the first driven gear 17 have the same size, and are driven by the same intermediate gear 18, and the intermediate gear 18 is disposed in the first outer housing 13.
In a preferred scheme, the shaping mechanism 3 includes a second housing 19, a driving part is disposed in the second housing 19, two second rotating shafts 21 are disposed on the second housing 19, a plurality of shaping wheels 24 are respectively disposed on the two second rotating shafts 21, and the shaping wheels 24 are wheel-shaped structural members with annular semi-arc grooves.
In a preferred embodiment, a second motor 20 is disposed in the second housing 19, a driving shaft of the second motor 20 is in driving connection with one of the second rotating shafts 21, a second driving gear 22 and a second driven gear 23 are respectively disposed on portions of the two second rotating shafts 21 located in the second housing 19, and the second driving gear 22 and the second driven gear 23 have the same size and are meshed with each other.
In a preferred scheme, two bearings 25 are sleeved on the end portions of the second rotating shafts 21 far away from the second outer shell 19, and the two bearings 25 are suspended in the cooling tank 1 through fixing rods 26.
This novel spherical cold gel forming device that provides, when carrying out spherical cold gel shaping operation:
gel products are input into the quantitative forming mechanism 2 in advance through the material supplementing pipe 5, then the first motor 14 is started, the cam 11 continuously presses the push rod 9 under the driving of the first motor 14, the push rod 9 is in reciprocating motion up and down under the action of the spring (the spring is arranged between the top surface of the quantitative forming mechanism 2 and the bottom surface of the connecting rod 10 and is sleeved on the push rod 9), under each extrusion action of the material pressing block 8, preliminary extrusion forming of the products can be realized by matching with the hemispherical groove and the forming shell 12, the products fall into the forming mechanism 3 from the lower part of the unfolded forming shell 12 after forming, two second rotating shafts 21 driven by the second motor 20 continuously rotate, the preliminarily formed spherical gel products fall between adjacent forming wheels 24, are continuously polished and formed into a complete sphere under the action of the rotating forming wheels 24, and then fall into the cooling tank 1 from a circular gap between the adjacent forming wheels 24, and cooling the spherical gel by cooling water, shaping the spherical gel, dropping the spherical gel on the material lifting mechanism 4, and finally outputting and collecting the spherical gel to finish the product molding operation of the spherical gel.
Claims (9)
1. A spherical cold gel forming device is characterized in that: including cooling bath (1), cooling bath (1) in be equipped with moulding mechanism (3) on the position that is close to the top, moulding mechanism (3) top is equipped with quantitative forming mechanism (2), be equipped with material hoist mechanism (4) in cooling bath (1) of moulding mechanism (3) below, material hoist mechanism (4) slope sets up, and higher point is followed by cooling bath (1) one end lateral wall and is worn out.
2. A spherical cryogel shaping device as defined in claim 1, wherein: quantitative forming mechanism (2) including the shell body, quantitative forming mechanism (2) top is equipped with material supplementing pipe (5), be equipped with many forming tubes (6) on quantitative forming mechanism (2) bottom, forming tube (6) intercommunication quantitative forming mechanism (2) outside, forming tube (6) are the cylinder hollow tube, be equipped with in forming tube (6) and press material piece (8), press material piece (8) top to be equipped with a push rod (9), push rod (9) upper end is worn out by quantitative forming mechanism (2) top surface.
3. A spherical cold gel forming apparatus according to claim 2, wherein: the quantitative forming device is characterized in that a feeding hole (7) is formed in the lower end of the side wall of the material supplementing pipe (5), and the feeding hole (7) is communicated with the interior of the material supplementing pipe (5) and the interior of the quantitative forming mechanism (2).
4. A spherical cold gel forming apparatus according to claim 2, wherein: the material pressing block (8) is provided with a hemispheroid groove at the bottom end, a forming shell (12) is arranged at the opening of the lower end of the forming tube (6), the forming shell (12) is a hemispheroid shell consisting of two 1/4 sphere shells, the two 1/4 sphere shells are respectively hinged on two sides of the opening of the lower end of the forming tube (6), and a torsion spring is arranged at a hinged point.
5. A spherical cold gel forming apparatus according to claim 2, wherein: the upper ends of a plurality of push rods (9) penetrating out of the quantitative forming mechanism (2) are connected to the same connecting rod (10), a plurality of cams (11) are arranged above the connecting rod (10), and the plurality of cams (11) are connected to the same driving device.
6. A spherical cryogel shaping device as defined in claim 5, wherein: the driving device penetrating out of the shell comprises a first shell (13), a first motor (14) is arranged in the first shell (13), a driving shaft of the first motor (14) is arranged through the side wall of the first shell (13), and a cam (11) is arranged on a driving shaft of the first motor (14) positioned outside the first shell (13);
a first driving gear (15) is arranged on a driving shaft of a first motor (14) positioned in the first outer shell (13), a first rotating shaft (16) is further arranged on the side wall of the first outer shell (13) through which the driving shaft of the first motor (14) passes, a cam (11) is also arranged on the part of the first rotating shaft (16) positioned outside the first outer shell (13), and a first driven gear (17) is arranged on the first rotating shaft (16) positioned in the first outer shell (13);
the first driving gear (15) and the first driven gear (17) are the same in size, the first driving gear and the first driven gear are driven through the same intermediate gear (18), and the intermediate gear (18) is arranged in the first outer shell (13).
7. A spherical cryogel shaping apparatus according to claim 1, wherein: the shaping mechanism (3) comprises a second outer shell (19), a driving part is arranged in the second outer shell (19), two second rotating shafts (21) are arranged on the second outer shell (19), a plurality of shaping wheels (24) are respectively arranged on the two second rotating shafts (21), and the shaping wheels (24) are wheel-shaped structural parts with annular semi-arc grooves.
8. The apparatus according to claim 7, wherein: the motor is characterized in that a second motor (20) is arranged in the second outer shell (19), a driving shaft of the second motor (20) is in driving connection with one second rotating shaft (21), a second driving gear (22) and a second driven gear (23) are respectively arranged on the parts, located in the second outer shell (19), of the two second rotating shafts (21), and the second driving gear (22) and the second driven gear (23) are identical in size and are arranged in a meshed mode.
9. The apparatus according to claim 7, wherein: two bearings (25) are sleeved on the end part of one end, far away from the second outer shell (19), of the second rotating shaft (21), and the two bearings (25) are arranged in the cooling tank (1) in a suspended mode through fixing rods (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123227083.2U CN216601622U (en) | 2021-12-21 | 2021-12-21 | Spherical cold gel forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123227083.2U CN216601622U (en) | 2021-12-21 | 2021-12-21 | Spherical cold gel forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216601622U true CN216601622U (en) | 2022-05-27 |
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ID=81705501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123227083.2U Active CN216601622U (en) | 2021-12-21 | 2021-12-21 | Spherical cold gel forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216601622U (en) |
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2021
- 2021-12-21 CN CN202123227083.2U patent/CN216601622U/en active Active
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