CN216588322U - Spacer frame and rubber mat combined high-heat-insulation vacuum tempered flat glass - Google Patents
Spacer frame and rubber mat combined high-heat-insulation vacuum tempered flat glass Download PDFInfo
- Publication number
- CN216588322U CN216588322U CN202122703144.1U CN202122703144U CN216588322U CN 216588322 U CN216588322 U CN 216588322U CN 202122703144 U CN202122703144 U CN 202122703144U CN 216588322 U CN216588322 U CN 216588322U
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- China
- Prior art keywords
- glass
- toughened
- frame assembly
- rubber mat
- flat glass
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000005357 flat glass Substances 0.000 title claims abstract description 54
- 125000006850 spacer group Chemical group 0.000 title claims description 20
- 238000009413 insulation Methods 0.000 title description 13
- 239000011521 glass Substances 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000004321 preservation Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims abstract description 7
- 239000000565 sealant Substances 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims description 14
- 229920000728 polyester Polymers 0.000 claims description 11
- 239000004033 plastic Substances 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 8
- 230000032683 aging Effects 0.000 claims description 7
- 229920000515 polycarbonate Polymers 0.000 claims description 7
- 239000004417 polycarbonate Substances 0.000 claims description 7
- 230000003712 anti-aging effect Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000004023 plastic welding Methods 0.000 claims description 2
- 238000004904 shortening Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 230000004927 fusion Effects 0.000 abstract description 2
- 239000000843 powder Substances 0.000 abstract description 2
- 238000003754 machining Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Landscapes
- Joining Of Glass To Other Materials (AREA)
Abstract
The utility model discloses a high heat-preservation vacuum toughened plate glass combined by a rubber mat of a partition frame for doors and windows on general building houses, passive houses, sunlight houses and transportation equipment and a plate solar water heater, which comprises an upper-layer LOW-E toughened plate glass (1), a lower-layer toughened plate glass (1 a), a partition frame assembly (2), a partition frame (2 a), a pressure-bearing surface (2 b), a sealing pressure-bearing surface (2 c), an air suction nozzle (2 d), a flat rubber mat (3), a sealant (4) at the outer periphery and a support (5) which are assembled and processed into a whole, wherein the heat-preservation and heat-preservation performance and the noise-reduction effect of the glass are improved by more than 4 times compared with other plate vacuum glasses, the yield is increased by more than 3 times compared with other plate vacuum glasses, the processing cost is one third of glass powder fusion sealed plate vacuum glasses and is equivalent to the processing cost of common hollow glasses, the process is simple, the equipment investment cost is low, and the method is suitable for mechanized processing production.
Description
Technical Field
The utility model relates to a door and window on general building houses, sunlight rooms, passive rooms and transportation equipment, and a spacer frame rubber mat combined high-heat-insulation vacuum toughened plate glass for household appliances and flat-plate solar water heaters.
Background
The vacuum plate glass produced at present has poor heat insulation effect and too high price and is not suitable for popularization, the inner cavity of the common plate hollow glass is not absolutely closed, the heat insulation and noise reduction effect is poor, and the inner cavity of the common plate hollow glass is not clean after being used for years, so that the light transmittance and the heat insulation performance are reduced. The 'more than one layer of vacuum cavity combined high-efficiency heat-insulation plate glass in the spacing frame' (utility model No. 2021211402615 and invention No. 2021105757427) which I claim 5/27/2021 also has the advantages of good heat-insulation and noise-reduction performance, but the heat-insulation and noise-reduction effect is not good enough to meet the requirements of passive rooms, and the production process is complex, the processing cost is high, and the mechanized production is not suitable.
Disclosure of Invention
The purpose of the utility model is: the spacer frame rubber mat combined high-heat-insulation vacuum tempered flat glass has the advantages of simple process and structure, suitability for machining and production of a large-batch mechanical production line, low machining cost, good light transmittance, high yield and greatly improved heat-insulation and noise-reduction effects.
The technical scheme of the utility model is as follows: comprises an upper layer LOW-E toughened flat glass, a lower layer toughened flat glass and sealant on the periphery; heating a high-strength and anti-aging polyester raw material to flow by using an extruding machine and be suitable for processing, then, recording and injecting the polyester raw material into a heated split steel die, and processing the polyester raw material into an integral upper and lower trapezoidal partition frame assembly (2) which is easy to demould; the length and the width of the outer frame of the spacing frame assembly (2) are designed; the section of an upper trapezoidal interval (2 a) and a lower trapezoidal interval (2 a) on the interval frame assembly (2) is vertically trapezoidal, the left-right maximum width of the middle part of the upper trapezoidal interval (2 a) and the right-left maximum width of the lower trapezoidal interval (2 a) are more than 8.2 mm, the left-right maximum width of the upper end and the lower end of the upper trapezoidal interval (2 a) and the lower end of the lower trapezoidal interval (2 a) are respectively provided with a pressure bearing surface (2 b) with the width of more than 2 mm and a sealing pressure bearing surface (2 c) with the width of more than 6 mm, the upper end pressure bearing surface and the lower end pressure bearing surface (2 b) are respectively higher than the sealing pressure bearing surfaces (2 c) of the upper end and the lower end by more than 1.5 mm, the height between the sealing pressure bearing surfaces (2 c) of the upper end and the lower end is more than 5 mm, and the total height between the pressure bearing surfaces (2 b) of the upper end and the lower end is more than 8 mm; the lower edge of the spacing frame assembly (2) is close to the right middle part to integrally manufacture a suction nozzle (2 d), the length of the suction nozzle (2 d) is more than 20 mm, the outer diameter of the suction nozzle (2 d) close to the upper trapezoidal interval (2 a) and the lower trapezoidal interval (2 a) is more than 3.7 mm, the outer diameter of the lower end of the suction nozzle (2 d) is more than 3.5 mm, and the diameter of a suction hole concentric with the suction nozzle (2 d) is more than 1.5 mm; processing ageing-resistant rubber with the compression rate of more than 30% into a flat rubber mat (3), wherein the length and the width of the outer ring of the flat rubber mat (3) are smaller than those of the outer ring of a sealing pressure-bearing surface (2 c) on the spacing frame assembly (2) by more than 0.2 mm, the width of the flat rubber mat (3) is more than 6 mm, and the thickness of the flat rubber mat (3) is more than 2 mm; flatly placing lower-layer toughened plate glass (1 a) which is more than 4 mm longer than the length and width of an outer frame of a spacing frame assembly (2) and more than 5 mm thick on a workbench, respectively installing flat rubber pads (3) on sealing pressure-bearing surfaces (2 c) at the upper end and the lower end of the processed spacing frame assembly (2) for leveling, then placing the lower-layer toughened plate glass (1 a) in the middle, then adding upper-layer LOW-E toughened plate glass (1) which is more than 4 mm longer than the length and width of the outer frame of the spacing frame assembly (2) and more than 5 mm thick, and placing the upper-layer LOW-E toughened plate glass (1) in the middle at the uppermost edge; an exhaust pipe of a vacuum pump is hermetically connected with an exhaust nozzle (2 d), the vacuum pump is started to gradually vacuumize to below 3/1000Pa, then the upper flat rubber mat (3) and the lower flat rubber mat (3) are gradually compressed by more than 25 percent, the upper flat rubber mat (3) and the lower flat rubber mat (3) are compressed to 1.5 mm from more than 2 mm in thickness and are respectively in sealing contact with the upper layer LOW-E toughened flat glass (1) and the lower layer toughened flat glass (1 a), and simultaneously the pressure bearing surfaces (2 b) at the upper end and the lower end of the spacing frame assembly (2) are respectively in contact with the upper layer LOW-E toughened flat glass (1) and the lower layer toughened flat glass (1 a); and (3) heating and sealing the air suction nozzle (2 d) by using a plastic welding gun, shortening, and finally coating the outer periphery of the spacing frame assembly (2) with an outer periphery sealant (4) with the thickness of more than 2 millimeters. The spacer frame and rubber mat combined high-heat-preservation vacuum toughened plate glass sealed under atmospheric pressure is processed.
Or the lower edge of the spacing frame assembly (2) close to the right corner and at the middle part are integrally provided with an air suction nozzle (2 d).
Or more than 1 tubular support (5) which is made of high-strength, ageing-resistant and transparent organic glass (or polycarbonate and polyester) plastic raw materials and is processed and manufactured by the method of processing the organic glass (or polycarbonate and polyester) plastic raw materials is placed in the middle of the upper surface of the lower layer of the toughened flat glass (1 a) in the interval frame assembly (2), the outer diameter of the tubular support (5) is more than 6 millimeters, the inner hole diameter of the tubular support (5) is more than 2 millimeters, and the height of the tubular support (5) is more than 8 millimeters, and a hole with the diameter of 1 millimeter is transversely drilled at the position with the height of 4 millimeters and is communicated with the inner hole.
Or more than 10 support (5) points which are processed and manufactured by high-strength, ageing-resistant and transparent polyester (or polycarbonate, organic glass) plastic raw materials, have a diameter of more than 2 millimeters and a height of more than 8 millimeters are placed in the middle of the upper surfaces of the inner and lower layers of toughened flat glass (1 a) of the spacing frame assembly (2) to form an artistic pattern five-star.
More than 10 supporting points (5) which are made of high-strength, anti-aging and transparent polycarbonate (or polyester or organic glass) plastic raw materials and are processed and manufactured by more than 2 millimeters in diameter and more than 8 millimeters in height can be placed in the middle of the upper surface of the lower layer of toughened flat glass (1 a) in the spacing frame assembly (2) to form the advertisement pattern.
More than 10 support (5) points which are processed and manufactured by transparent glass, have a diameter of more than 2 millimeters and a height of more than 8 millimeters can also be placed in the middle of the upper surface of the lower layer toughened flat glass (1 a) in the spacing frame assembly (2) to form the lucky characters.
Or the polycarbonate (or organic glass, ABS) plastic material with high strength and aging resistance is processed into the spacing frame assembly (2).
The upper layer of glass can also adopt toughened plate glass.
The utility model has the beneficial effects that: the spacer frame rubber mat combined high-heat-insulation vacuum toughened plate glass can be suitable for processing and producing spacer frame rubber mats on a large-scale mechanical production line. The heat-insulating performance and the noise-reducing and removing effect of the spacer frame rubber mat combined high-heat-insulating vacuum toughened plate glass are improved by more than 4 times compared with other plate vacuum glass, the yield is improved by more than 3 times compared with the plate vacuum glass produced by the old process, the processing cost is one third of that of glass powder fusion sealed plate vacuum glass and is equivalent to that of common hollow glass, the process is simple, the equipment investment cost is low, and the spacer frame rubber mat combined high-heat-insulating vacuum toughened plate glass is suitable for mechanical processing production.
Drawings
Fig. 1 is a front view schematically showing the present invention, fig. 2 is a cut-away right view schematically showing a-a of fig. 1, fig. 3 is a front view schematically showing a five-star pattern formed by the support (5) of the present invention, and fig. 4 is a cut-away right view schematically showing B-B of fig. 3.
The part numbers in the figures are as follows: the upper layer of LOW-E toughened plate glass (1) and the lower layer of toughened plate glass (1 a); the partition frame assembly (2), the partition frame (2 a), the pressure bearing face (2 b), the sealing pressure bearing face (2 c) and the air suction nozzle (2 d); a flat rubber pad (3); the periphery of the outer part is sealed by a sealant (4); and a support (5).
Detailed Description
In the embodiment of the utility model shown in figures 1, 2, 3 and 4, the high-heat-preservation vacuum toughened plate glass with the rubber gasket combination of the spacer frame can be processed and produced, and is installed on doors and windows of general building houses, passive houses, sunlight houses and transportation equipment or on an externally-hung solar water heater to replace vacuum glass and common hollow glass, thereby improving the heat preservation and heat insulation performance, reducing the effect of noise and sound and reducing the cost.
Claims (8)
1. A spacer frame rubber mat combined high-heat-preservation vacuum toughened plate glass spacer; comprises an upper layer LOW-E toughened flat glass, a lower layer toughened flat glass and sealant on the periphery; the method is characterized in that: heating a high-strength and anti-aging polyester raw material to flow by using an extruding machine and be suitable for processing, then, recording and injecting the polyester raw material into a heated split steel die, and processing the polyester raw material into an integral upper and lower trapezoidal partition frame assembly (2) which is easy to demould; the length and the width of the outer frame of the spacing frame assembly (2) are designed; the section of an upper trapezoidal interval (2 a) and a lower trapezoidal interval (2 a) on the interval frame assembly (2) is vertically trapezoidal, the left-right maximum width of the middle part of the upper trapezoidal interval (2 a) and the right-left maximum width of the lower trapezoidal interval (2 a) are more than 8.2 mm, the left-right maximum width of the upper end and the lower end of the upper trapezoidal interval (2 a) and the lower end of the lower trapezoidal interval (2 a) are respectively provided with a pressure bearing surface (2 b) with the width of more than 2 mm and a sealing pressure bearing surface (2 c) with the width of more than 6 mm, the upper end pressure bearing surface and the lower end pressure bearing surface (2 b) are respectively higher than the sealing pressure bearing surfaces (2 c) of the upper end and the lower end by more than 1.5 mm, the height between the sealing pressure bearing surfaces (2 c) of the upper end and the lower end is more than 5 mm, and the total height between the pressure bearing surfaces (2 b) of the upper end and the lower end is more than 8 mm; the lower edge of the spacing frame assembly (2) is close to the right middle part to integrally manufacture a suction nozzle (2 d), the length of the suction nozzle (2 d) is more than 20 mm, the outer diameter of the suction nozzle (2 d) close to the upper trapezoidal interval (2 a) and the lower trapezoidal interval (2 a) is more than 3.7 mm, the outer diameter of the lower end of the suction nozzle (2 d) is more than 3.5 mm, and the diameter of a suction hole concentric with the suction nozzle (2 d) is more than 1.5 mm; processing ageing-resistant rubber with the compression rate of more than 30% into a flat rubber mat (3), wherein the length and the width of the outer ring of the flat rubber mat (3) are smaller than those of the outer ring of a sealing pressure-bearing surface (2 c) on the spacing frame assembly (2) by more than 0.2 mm, the width of the flat rubber mat (3) is more than 6 mm, and the thickness of the flat rubber mat (3) is more than 2 mm; flatly placing lower-layer toughened plate glass (1 a) which is more than 4 mm longer than the length and width of an outer frame of a spacing frame assembly (2) and more than 5 mm thick on a workbench, respectively installing flat rubber pads (3) on sealing pressure-bearing surfaces (2 c) at the upper end and the lower end of the processed spacing frame assembly (2) for leveling, then placing the lower-layer toughened plate glass (1 a) in the middle, then adding upper-layer LOW-E toughened plate glass (1) which is more than 4 mm longer than the length and width of the outer frame of the spacing frame assembly (2) and more than 5 mm thick, and placing the upper-layer LOW-E toughened plate glass (1) in the middle at the uppermost edge; an exhaust pipe of a vacuum pump is hermetically connected with an exhaust nozzle (2 d), the vacuum pump is started to gradually vacuumize to below 3/1000Pa, then the upper flat rubber gasket (3) and the lower flat rubber gasket (3) are gradually compressed by more than 25 percent and are respectively in sealing contact with the upper-layer LOW-E toughened flat glass (1) and the lower-layer toughened flat glass (1 a), and meanwhile, the pressure bearing surfaces (2 b) at the upper end and the lower end of the spacing frame assembly (2) are respectively in contact with the upper-layer LOW-E toughened flat glass (1) and the lower-layer toughened flat glass (1 a); and (3) heating and sealing the air suction nozzle (2 d) by using a plastic welding gun, shortening, and finally coating the outer periphery of the spacing frame assembly (2) with an outer periphery sealant (4) with the thickness of more than 2 millimeters.
2. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: and a suction nozzle (2 d) is integrally manufactured at the lower side of the spacing frame assembly (2) close to the right corner and in the middle.
3. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: more than 1 tubular support (5) which is processed and manufactured by organic glass plastic raw materials with high strength, ageing resistance and transparency is arranged in the middle of the upper surface of the inner and lower layers of toughened flat glass (1 a) of the spacing frame assembly (2), the outer diameter of the tubular support is more than 6 mm, the inner hole diameter of the tubular support is more than 2 mm, and the height of the tubular support (5) is more than 8 mm, and a hole with the diameter of 1 mm is transversely drilled at the position with the height of 4 mm and is communicated with the inner hole.
4. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: more than 10 support (5) points which are processed and manufactured by using high-strength, anti-aging and transparent polyester plastic raw materials and have the diameter of more than 2 millimeters and the height of more than 8 millimeters are placed in the middle of the upper surface of the lower layer of toughened flat glass (1 a) in the spacing frame assembly (2) to form an artistic pattern five-star.
5. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: more than 10 supporting points (5) which are processed and manufactured by polycarbonate plastic raw materials with high strength, ageing resistance and transparency are placed in the middle of the upper surface of the lower layer toughened flat glass (1 a) in the spacing frame assembly (2), the diameter of the supporting points is more than 2 millimeters, and the height of the supporting points is more than 8 millimeters to form the advertisement pattern.
6. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: more than 10 support (5) points which are processed and manufactured by transparent glass, have a diameter of more than 2 millimeters and a height of more than 8 millimeters are placed in the middle of the upper surface of the lower layer of toughened flat glass (1 a) in the spacing frame assembly (2) to form lucky characters.
7. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: the spacer frame assembly (2) is manufactured by processing high-strength and anti-aging polycarbonate plastic raw materials.
8. The spacer frame and rubber mat combined high-heat-preservation vacuum tempered flat glass as claimed in claim 1, which is characterized in that: the upper layer of glass can also adopt toughened plate glass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122703144.1U CN216588322U (en) | 2021-11-07 | 2021-11-07 | Spacer frame and rubber mat combined high-heat-insulation vacuum tempered flat glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122703144.1U CN216588322U (en) | 2021-11-07 | 2021-11-07 | Spacer frame and rubber mat combined high-heat-insulation vacuum tempered flat glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216588322U true CN216588322U (en) | 2022-05-24 |
Family
ID=81643694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122703144.1U Expired - Fee Related CN216588322U (en) | 2021-11-07 | 2021-11-07 | Spacer frame and rubber mat combined high-heat-insulation vacuum tempered flat glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216588322U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023077551A1 (en) * | 2021-11-07 | 2023-05-11 | 枣庄宝武机电科技开发有限公司 | Highly efficient heat-preservation tempered vacuum plate glass which combines spacing frame and rubber gasket |
-
2021
- 2021-11-07 CN CN202122703144.1U patent/CN216588322U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023077551A1 (en) * | 2021-11-07 | 2023-05-11 | 枣庄宝武机电科技开发有限公司 | Highly efficient heat-preservation tempered vacuum plate glass which combines spacing frame and rubber gasket |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220524 |