CN216578497U

CN216578497U - Steel chisel inserting device

Info

Publication number: CN216578497U
Application number: CN202123231874.2U
Authority: CN
Inventors: 王伯忠; 宗勇; 井坤; 高力心; 李同军
Original assignee: Weifang Aok Heavy Industry Technology Co ltd
Current assignee: Weifang Aok Heavy Industry Technology Co ltd
Priority date: 2021-12-21
Filing date: 2021-12-21
Publication date: 2022-05-24
Anticipated expiration: 2031-12-21

Abstract

The utility model discloses a drill rod inserting device, wherein an inserting mechanism for inserting a drill rod into a saddle is arranged on a rack of the drill rod inserting device, the inserting mechanism comprises a power component and a moving member, the power component drives the moving member to move back and forth, and a clamping member for clamping the drill rod is arranged on the moving member. The power assembly drives the steel chisel to move forwards, the steel chisel is inserted into the saddle, the automation of saddle overturning is realized, the manual operation of operators is replaced, the labor intensity of operators is reduced, and the working efficiency is improved.

Description

Steel chisel inserting device

Technical Field

The utility model relates to the technical field of industrial production equipment for building materials, in particular to a steel chisel inserting device.

Background

The aerated concrete is a novel wall building material, has the advantages of light weight, heat preservation, heat insulation, energy conservation, environmental protection, quick construction, low labor intensity and the like, and is more and more well praised and accepted by customers. The method is widely applied to the building industry at present and is a national key popularization project.

In the manufacturing process of the aerated concrete plate, a reinforcing mesh needs to be placed in the plate to play roles in reinforcing, and resisting bending and pressure. At present, most of domestic aerated concrete plate line finished product manufacturers treat the steel reinforcement net cages in the finished product plate manufacturing process, and the treatment still stays in manual operation circulation or simple transportation operation, so that the production cost is greatly increased, and the production efficiency is reduced.

Disclosure of Invention

In order to overcome the defects, the utility model provides a steel chisel inserting device which can replace manual operation to realize automatic steel chisel insertion, reduce the labor intensity of operators and improve the working efficiency.

In order to solve the technical problem, the drill steel inserting device comprises a rack, wherein an inserting mechanism used for inserting a drill steel into a saddle is arranged on the rack, the inserting mechanism comprises a power assembly and a moving member, the power assembly drives the moving member to move back and forth, and a clamping member used for clamping the drill steel is arranged on the moving member.

Furthermore, the power assembly is a front and rear driving motor, a gear is fixedly mounted on an output shaft of the front and rear driving motor, and a rack meshed with the gear is arranged on the moving member.

Furthermore, a connecting piece is arranged on the rack, a bottom plate is arranged on the connecting piece in a left-right sliding mode, the front-back driving motor is installed on the bottom plate, and the moving piece is arranged on the bottom plate in a front-back moving mode.

Furthermore, a storage mechanism for providing steel rods for the insertion mechanism is further arranged on the bottom plate.

Further, the storing mechanism comprises a storing assembly and a conveying assembly, the storing assembly is used for storing the steel drill, and the conveying assembly is used for conveying the steel drill to the clamping piece of the inserting mechanism.

Further, the storage assembly comprises a storage rack, the storage rack comprises a vertical plate and a transverse plate which are connected together, the storage rack further comprises two baffle plates which are arranged oppositely, the two baffle plates are fixedly connected to the vertical plate through connecting beams respectively, a space for placing the steel chisel is formed between the two baffle plates, and a gap through which the steel chisel passes is formed between the bottoms of the two baffle plates and the upper surface of the transverse plate; the transverse plate is provided with an open slot, and the conveying assembly is arranged at the open slot.

Further, the conveying assembly comprises a clamping cylinder arranged at the open slot, a pair of clamping cylinder clamping jaws is arranged at the upper end part of the clamping cylinder, the pair of clamping cylinder clamping jaws can clamp the steel rod when being closed, and the pair of clamping cylinder clamping jaws are both positioned in the open slot when being opened; the lower surface of the transverse plate is also provided with a pushing cylinder which pushes the clamping cylinder to the inserting mechanism, and the telescopic end of the pushing cylinder is fixedly connected with the cylinder body of the clamping cylinder.

Furthermore, the drill rod insertion device further comprises a turnover mechanism used for turning over the saddle, the turnover mechanism comprises a turnover motor arranged on the connecting piece, the turnover motor is a double-output motor, two output ends of the turnover motor are respectively connected with a universal shaft, and the saddle is fixedly connected with the universal shaft.

Furthermore, each universal shaft is fixedly provided with a connecting plate, and the saddle is fixedly arranged on the corresponding universal shaft through the connecting plate.

Furthermore, two connecting plates are provided with locking mechanisms for locking the saddle on the connecting plates, each locking mechanism comprises a rotary cylinder arranged on the connecting plate, the output end of each rotary cylinder is connected with a connecting shaft, and the free end of each connecting shaft is provided with a locking block.

After the technical scheme is adopted, the utility model has the beneficial effects that the insertion mechanism for inserting the steel chisel into the saddle is arranged on the rack of the steel chisel insertion device, the insertion mechanism comprises a power assembly and a moving member, the power assembly drives the moving member to move back and forth, and the moving member is provided with a clamping member for clamping the steel chisel. The power assembly drives the drill rod to move forwards, the drill rod is inserted into the saddle, the automation of the turnover of the saddle is realized, the manual operation of operators is replaced, the labor intensity of operators is reduced, and the working efficiency is improved.

Drawings

FIG. 1 is a perspective view of an insertion device (with saddle) of the present invention;

FIG. 2 is an enlarged schematic view of the rack and storage mechanism of FIG. 1, with the rack and storage mechanism removed;

FIG. 3 is an enlarged schematic view of region A of FIG. 2;

FIG. 4 is an enlarged perspective view of the storage mechanism (with drill steel) of FIG. 1;

FIG. 5 is an enlarged perspective view of yet another angle of the storage mechanism of FIG. 1;

FIG. 6 is a partial perspective view of the canting mechanism;

FIG. 7 is an enlarged schematic view of region B of FIG. 6;

FIG. 8 is an enlarged perspective view of the saddle of FIG. 1;

in the figure: 1. a frame; 2. a turnover mechanism; 211. a first connecting plate; 212. a second connecting plate; 22. turning over a motor; 231. a first cardan shaft; 232. a second cardan shaft; 3. a connecting frame; 31. transversely mounting a beam; 321. a first beam is vertically installed; 322. vertically installing a beam II; 33. a reinforcing cross beam; 4. a locking mechanism; 41. a rotating cylinder; 42. a connecting shaft; 43. a locking block; 5. an insertion mechanism; 51. a mounting frame; 52. a slide rail; 53. a left rack and a right rack; 54. a left and right driving motor; 55. a front and rear driving motor; 551. front and rear drive motor gears; 56. front and rear racks; 57. moving the plate; 58. a clamping jaw cylinder; 59. a base plate; 6. a storage mechanism; 61. a storage rack; 611. a baffle plate; 612. a transverse plate; 6121. an open slot; 613. a vertical plate; 614. a connecting beam; 615. a gap; 62. a push cylinder; 63. a clamping cylinder; 631. clamping a clamping jaw of the cylinder; 7. a saddle; 71. a strip-shaped hole; 72. drilling a drill hole; 8. steel chisel; 81. a steel chisel.

Detailed Description

The utility model is further described with reference to the following figures and examples.

As shown together with fig. 1, 2 and 3, a drill steel insertion device includes a frame 1, a connection frame 3 is preferably disposed on the frame 1, the connection frame 3 includes a transverse installation beam 31 and two vertical installation beams, the two vertical installation beams are a first vertical installation beam 321 and a second vertical installation beam 322, and the first vertical installation beam 321 and the second vertical installation beam 322 are respectively and fixedly connected to two ends of the transverse installation beam 31; the tops of the first vertical mounting beam 321 and the second vertical mounting beam 322 are connected to the rack 1; two reinforcing cross beams 34 are arranged at the tops of the first vertical mounting beam 321 and the second vertical mounting beam 322 in parallel.

An installation frame 51 is fixedly connected to the transverse installation beam 31, and the installation frame 51 is positioned at one side of the transverse installation beam 31. A bottom plate 59 is provided on the mounting frame 51, and the bottom plate 59 is slidably attached to the mounting frame 51 in the left-right direction. A left and a right driving motors 54 are arranged on the bottom plate 59, a left and a right driving motor gears are fixedly arranged on output shafts of the left and the right driving motors 54, two sliding rails 52 are arranged on the mounting frame 51 in parallel, and a left and a right racks 53 meshed with the left and the right driving motor gears are arranged on the inner side of one sliding rail 52. The bottom plate 59 is slidably connected to the two slide rails 52 and moves left and right along the two slide rails 52.

The interposer 5 is disposed on the bottom plate 59. The inserting mechanism 5 comprises a power assembly and a moving member, the power assembly drives the moving member to move back and forth, and a clamping member used for clamping the steel drill 8 is arranged on the moving member.

The power assembly is a front and rear driving motor 55, the front and rear driving motor 55 is mounted on the bottom plate 59, and a front and rear driving motor gear 551 is fixedly mounted on an output shaft of the front and rear driving motor 55. The moving member is preferably a moving plate 57, a front and rear rack 56 engaged with a front and rear driving motor gear 551 is provided on the moving plate 57 in the front and rear direction, and the moving plate 57 is provided on a bottom plate 59 in the front and rear direction. The clamping piece preferably adopts a clamping jaw air cylinder 58, the cylinder body of the clamping jaw air cylinder 58 is horizontally and fixedly connected to the moving plate 57, and the clamping jaw air cylinder 58 moves back and forth along with the moving plate 57.

As shown in fig. 1, 4, and 5, a storage mechanism 6 for storing the drill steel 8 is further provided on the bottom plate 59. The storage mechanism 6 includes a storage assembly for storing the drill steel 8 and a delivery assembly for delivering the drill steel 8 to the clamping member of the insertion mechanism 5.

The storage assembly includes a storage rack 61, and the storage rack 61 includes a vertical plate 613 and a horizontal plate 612 connected together. The storage rack 61 further comprises two oppositely arranged baffle plates 611, the baffle plates 611 are vertically arranged, the two baffle plates 611 are fixedly connected to a vertical plate 613 through a connecting beam 614 respectively, a space for placing the steel rod 8 is formed between the two baffle plates 611, and a gap 615 for the steel rod 8 to pass through is arranged between the bottom of the two baffle plates 611 and the upper surface of the horizontal plate 612; a space for placing the head of the steel chisel 8 is left between the two baffles 611 and the vertical plate 613.

The horizontal plate 612 is provided with an opening groove 6121, and a conveying assembly is arranged at the opening groove 6121. The conveying assembly comprises a clamping cylinder 63 arranged at the open slot 6121, the cylinder body of the clamping cylinder 63 is fixedly arranged on the lower surface of the transverse plate 612, the upper end part of the clamping cylinder 63 is provided with a pair of clamping cylinder clamping jaws 631, when the pair of clamping cylinder clamping jaws 631 are closed, the pair of clamping cylinder clamping jaws 631 can extend out of the open slot 6121 and clamp the steel rod 8, and when the pair of clamping cylinder clamping jaws 631 are opened, the pair of clamping cylinder clamping jaws 631 are both positioned in the open slot 6121; the lower surface of the horizontal plate 612 is further provided with a pushing cylinder 62 for pushing the clamping cylinder 63 to the inserting mechanism 5, and the telescopic end of the pushing cylinder 62 is fixedly connected with the cylinder body of the clamping cylinder 63.

As shown together with fig. 1, fig. 6, and fig. 8, the drill steel insertion device further includes a turnover mechanism 2, the turnover mechanism 2 includes a turnover motor 22 disposed on the transverse mounting beam 31, the turnover motor 22 is preferably mounted in the middle of the transverse mounting beam 31, the turnover motor 22 is preferably a dual-output motor, two output ends of the turnover motor 22 are respectively connected to two universal shafts, namely a first universal shaft 231 and a second universal shaft 232, through a coupling (not shown), and the saddle 7 is simultaneously and fixedly connected to the first universal shaft 231 and the second universal shaft 232.

A first connecting plate 211 is fixedly arranged on the first universal shaft 231, a second connecting plate 212 is fixedly arranged on the second universal shaft 232, the saddle frame 7 is fixedly arranged on the first universal shaft 231 through the first connecting plate 211, and the saddle frame 7 is fixedly arranged on the second universal shaft 232 through the second connecting plate 212.

As shown in fig. 1, 6, 7, and 8, the first connecting plate 211 and the second connecting plate 212 are both provided with a locking mechanism 4, and the locking mechanism 4 is used for locking the saddle 7 on the first connecting plate 211 and the second connecting plate 212 at the same time.

The locking mechanism 4 comprises a rotary cylinder 41 arranged on the first connecting plate 211 or the second connecting plate 212, the output end of the rotary cylinder 41 is connected with a connecting shaft 42, and the free end of the connecting shaft 42 is provided with a locking block 43 for locking the saddle 7.

The following describes in detail the process of inserting the drill steel 8 into the saddle 7 using the drill steel inserting apparatus of the present invention as follows:

referring to fig. 1 and 8, the turnover mechanism 2 is close to the saddle, at this time, the first connecting plate 211 and the second connecting plate 212 are arranged downward, the connecting shaft 42 of the locking mechanism 4 is vertically downward, the locking block 43 is aligned with the strip-shaped hole 71 on the saddle 7, the locking mechanism 4 moves downward under the action of external force, the locking block 43 and the connecting shaft 42 of the locking mechanism 4 penetrate through the corresponding strip-shaped hole 71, the locking block 43 penetrates through the strip-shaped hole 71 of the saddle 7, the connecting shaft 42 rotates under the action of the rotary cylinder 41, and simultaneously the locking block 43 is driven to rotate to lock the saddle 7, so far, the saddle 7 is fixed on the first connecting plate 211 and the second connecting plate 212 through the two locking mechanisms 4, and further the saddle 7 is fixed on the first universal shaft 231 and the second universal shaft 232.

And starting the turnover motor 22, and rotating the first universal shaft 231 and the second universal shaft 232 to turn the saddle 7 to the horizontal position. The turnover motor 22 stops working and the saddle 7 is kept in the horizontal position. And the saddle 7 is adjusted to a preset position under the action of external force.

A plurality of drill rods 8 are stored between the two vertical plates 613 of the storage rack 61 of the storage mechanism 6. The gripping cylinder 63 is pushed below the drill steel 8 by the pushing cylinder 62, the gripping cylinder jaw 631 is closed, the gripping cylinder jaw 631 grips the drill steel 81 located at the lowermost portion, then, the cylinder body of the gripping cylinder 63 moves toward the insertion mechanism 5 by the pushing cylinder 62, and at the same time, the gripping cylinder jaw 631 moves toward the insertion mechanism 5 along the open groove 6121, the drill steel 81 located at the lowermost portion is sent to the pair of jaw cylinder jaws of the jaw cylinder 58 of the insertion mechanism 5, and at the same time, another drill steel 8 next to the lowermost drill steel 81 falls down to the upper surface of the horizontal plate 612 to wait for gripping by the gripping cylinder 63.

The telescopic end of the push cylinder 62 is retracted, and simultaneously the cylinder body of the clamping cylinder 63 fixed to the telescopic end of the push cylinder 62 is also retracted to below the steel rod 8, and the pair of clamping cylinder jaws 631 clamp a further steel rod 8.

After the drill rod 81 is fed into the pair of gripper cylinder grippers of the gripper cylinder 58, the front and rear driving motor 55 is started, the front and rear driving motor gear 551 rotates, the front and rear driving motor gear 551 engages with the front and rear rack 56, and drives the moving plate 57 to move forward, and at the same time, drives the gripper cylinder 58 mounted on the moving plate 57 to move forward, and inserts the drill rod 81 into the drill hole 72 of the saddle 7.

The moving plate 57 is retracted by the front and rear driving motor 55.

This is repeated by the push cylinder 62 to feed a further drill steel 8 into the pair of gripper cylinder jaws of the gripper cylinder 58.

The left and right driving motors 54 are started, the left and right driving motor gears are engaged with the left and right racks 53, the bottom plate 59 moves leftwards or rightwards, the steel chisel 8 is brought to the position of the next drill hole 72, and the steel chisel 8 is inserted.

The technical features (such as the first cardan shaft, the second cardan shaft, the first connecting plate, the second connecting plate, the first vertical mounting beam, the second vertical mounting beam, and the like) referred to in this specification are only for distinguishing the technical features, and do not represent the position relationship, the mounting sequence, the working sequence, and the like among the technical features.

In the description of the present specification, it is to be understood that the orientations or positional relationships described in the "first vertical mounting beam", "second vertical mounting beam", "reinforcing cross beam", "cross plate", "riser", "front and rear driving motors", "left and right driving motors", "front and rear racks", "left and right racks", "upper surface", "upper end portion", and "bottom plate" are based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.

Claims

1. The steel chisel inserting device comprises a rack and is characterized in that an inserting mechanism used for inserting a steel chisel into a saddle is arranged on the rack, the inserting mechanism comprises a power assembly and a moving member, the power assembly drives the moving member to move back and forth, and a clamping member used for clamping the steel chisel is arranged on the moving member.

2. The drill steel insertion device according to claim 1, wherein the power unit is a front and rear driving motor, a gear is fixedly mounted on an output shaft of the front and rear driving motor, and the moving member is provided with a rack engaged with the gear.

3. The drill steel insertion device according to claim 2, wherein a coupling member is provided on the frame, a base plate is slidably provided on the coupling member left and right, the front and rear driving motor is mounted to the base plate, and the moving member is movably provided to the base plate back and forth.

4. The drill steel insertion device of claim 3, wherein the base plate is further provided with a storage mechanism for supplying the insertion mechanism with drill steel.

5. The drill steel insertion device of claim 4, wherein the storage mechanism includes a storage assembly for storing the drill steel and a delivery assembly for delivering the drill steel to the clamping member of the insertion mechanism.

6. The drill steel insertion device according to claim 5, wherein the storage assembly comprises a storage rack, the storage rack comprises a vertical plate and a transverse plate which are connected together, the storage rack further comprises two oppositely arranged baffle plates, the two baffle plates are fixedly connected to the vertical plate through connecting beams respectively, a space for placing the drill steel is formed between the two baffle plates, and a gap for the drill steel to pass through is formed between the bottom of each baffle plate and the upper surface of the transverse plate; the transverse plate is provided with an open slot, and the conveying assembly is arranged at the open slot.

7. The drill steel insertion device according to claim 6, wherein the conveying assembly includes a clamping cylinder provided at the open slot, an upper end portion of the clamping cylinder is provided with a pair of clamping cylinder jaws capable of clamping the drill steel when the clamping cylinder jaws are closed, and the clamping cylinder jaws are both located in the open slot when the clamping cylinder jaws are opened; the lower surface of the transverse plate is also provided with a pushing cylinder which pushes the clamping cylinder to the inserting mechanism, and the telescopic end of the pushing cylinder is fixedly connected with the cylinder body of the clamping cylinder.

8. The drill steel insertion device according to claim 3, further comprising a turnover mechanism for turning over the saddle, wherein the turnover mechanism comprises a turnover motor disposed on the connecting member, the turnover motor is a dual output motor, two output ends of the turnover motor are respectively connected to a universal shaft, and the saddle is fixedly connected to the universal shaft.

9. The drill steel insertion device of claim 8, wherein each of the cardan shafts is fixedly provided with a connecting plate, and the saddle is fixedly mounted to the corresponding cardan shaft through the connecting plate.

10. The drill steel insertion device according to claim 9, wherein locking mechanisms for locking the saddles on the link plates are provided on both of the link plates, the locking mechanisms include a rotary cylinder provided on the link plate, an output end of the rotary cylinder is connected to a link shaft, and a free end of the link shaft is provided with a locking piece.