CN216578421U - Green tile is compression moulding device for preparation - Google Patents
Green tile is compression moulding device for preparation Download PDFInfo
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- CN216578421U CN216578421U CN202123140446.9U CN202123140446U CN216578421U CN 216578421 U CN216578421 U CN 216578421U CN 202123140446 U CN202123140446 U CN 202123140446U CN 216578421 U CN216578421 U CN 216578421U
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- 238000002360 preparation method Methods 0.000 title abstract description 6
- 238000000748 compression moulding Methods 0.000 title 1
- 238000009434 installation Methods 0.000 claims abstract description 37
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 239000004927 clay Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- -1 shale Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
本实用新型涉及青瓦生产技术领域,提出了一种青瓦制备用压制成型装置,包括抬升组件、上模具、下模具和安装组件,安装组件包括安装台和安装架,安装架左右对称安装有两个,安装台安装在左右两个安装架之间,安装台的上端面开设有安装槽,下模具放置在安装槽中,抬升组件控制上模具升降,通过上述技术方案,解决了现有技术中的成型装置需要工作人员手动抬起和下压上模具,使得工作人员在工作时非常的劳累,严重增加了工作人员的劳动强度,自动化程度低的问题。
The utility model relates to the technical field of blue tile production, and proposes a pressing and forming device for blue tile preparation, which comprises a lifting component, an upper die, a lower die and an installation component. The installation component includes an installation platform and an installation frame. Two, the mounting table is installed between the left and right mounting frames, the upper end face of the mounting table is provided with a mounting groove, the lower mold is placed in the mounting groove, and the lifting component controls the lifting of the upper mold. The molding device in the middle of the mold requires the staff to manually lift and press the upper mold, which makes the staff very tired during work, which seriously increases the labor intensity of the staff and the problem of low degree of automation.
Description
技术领域technical field
本实用新型涉及青瓦生产技术领域,具体的涉及一种青瓦制备用压制成型装置。The utility model relates to the technical field of blue tile production, in particular to a pressing and forming device for blue tile preparation.
背景技术Background technique
青瓦一般指粘土青瓦,以粘土(包括页岩、煤矸石等粉料)为主要原料,经泥料处理、成型、干燥和焙烧而制成,颜色并非是青色,而是暗蓝色,灰蓝色;Blue tile generally refers to clay blue tile, which is made of clay (including shale, coal gangue and other powders) as the main raw material, and is made by mud treatment, molding, drying and roasting. The color is not cyan, but dark blue. gray-blue;
传统在生产青瓦时都是通过上下两个模具,将泥料放入下模具中,然后通过工作人员手动将上模具向下压,通过上模具和下模具压制成型,工作人员在抬起上模具和下压上模具时都需要使劲,使得工作人员在工作时非常的劳累,严重增加了工作人员的劳动强度,自动化程度低。Traditionally, in the production of blue tiles, the upper and lower molds are used to put the mud into the lower mold, and then the upper mold is manually pressed down by the staff, and the upper and lower molds are pressed and formed. Both the mold and the upper mold need to be hard, which makes the staff very tired at work, which seriously increases the labor intensity of the staff and the degree of automation is low.
实用新型内容Utility model content
本实用新型提出一种青瓦制备用压制成型装置,解决了相关技术中的一种青瓦制备用压制成型装置需要工作人员手动抬起和下压上模具,使得工作人员在工作时非常的劳累,严重增加了工作人员的劳动强度,自动化程度低的问题。The utility model proposes a pressing and forming device for blue tile preparation, which solves the problem that a pressing and forming device for blue tile preparation in the related art requires workers to manually lift and press down the upper mold, which makes the workers very tired during work. , which seriously increases the labor intensity of the staff and the problem of low degree of automation.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
一种青瓦制备用压制成型装置,包括抬升组件、上模具、下模具和安装组件所述安装组件包括安装台和安装架,所述安装架左右对称安装有两个,所述安装台安装在左右两个安装架之间,所述安装台的上端面开设有安装槽,所述下模具放置在安装槽中,所述抬升组件控制上模具升降;A press-forming device for preparing blue tiles, comprising a lifting assembly, an upper mold, a lower mold and an installation assembly. The installation assembly includes an installation table and an installation frame. The installation frame is symmetrically installed with two left and right sides, and the installation table is installed on Between the left and right mounting brackets, the upper end face of the mounting table is provided with a mounting groove, the lower mold is placed in the mounting groove, and the lifting component controls the lifting of the upper mold;
所述抬升组件包括安装板、支撑板、转动盘、滑杆、挂钩和驱动组件,所述安装板的前端面固定安装有支撑板,所述支撑板开设有上下连通的第一滑孔,所述滑杆滑动安装在第一滑孔内,所述上模具固定安装在滑杆的下端面,所述挂钩固定安装在滑杆的上端面,所述安装板的前端面转动安装有转动盘,所述转动盘的前端面固定安装有抬升杆,所述驱动组件驱动转动盘转动;The lifting assembly includes a mounting plate, a supporting plate, a rotating disk, a sliding rod, a hook and a driving assembly. A supporting plate is fixedly installed on the front end surface of the mounting plate, and the supporting plate is provided with a first sliding hole communicating up and down, so the The sliding rod is slidably installed in the first sliding hole, the upper die is fixedly installed on the lower end surface of the sliding rod, the hook is fixedly installed on the upper end surface of the sliding rod, and the front end surface of the mounting plate is rotatably installed with a rotating plate, A lift rod is fixedly installed on the front end surface of the rotating disk, and the driving assembly drives the rotating disk to rotate;
所述驱动组件包括驱动电机、蜗轮和蜗杆,所述转动盘的后端面固定安装有蜗轮,所述安装板的后端面转动安装有蜗杆,所述安装板的后端面固定安装有驱动电机,所述驱动电机输出轴与蜗杆下端固定连接,所述蜗轮与蜗杆啮合;The drive assembly includes a drive motor, a worm wheel and a worm, the worm wheel is fixedly installed on the rear end surface of the rotating disk, the worm screw is rotatably installed on the rear end surface of the mounting plate, and the drive motor is fixedly installed on the rear end surface of the mounting plate, so the The output shaft of the drive motor is fixedly connected with the lower end of the worm, and the worm gear is engaged with the worm;
所述滑杆高度减去支撑板高度后不小于转动盘的直径;The height of the sliding rod minus the height of the support plate is not less than the diameter of the rotating disk;
所述安装架的左端面以及右端面均开设有滑槽,所述安装台的左端面以及右端面均固定安装有滑块,所述安装台左端面以及右端面的滑块分别与左右两侧的滑槽滑动配合;The left end face and the right end face of the mounting frame are provided with sliding grooves, the left end face and the right end face of the mounting table are fixedly installed with sliders, and the sliders on the left end face and the right end face of the mounting table are respectively connected to the left and right sides. sliding fit of the chute;
所述安装槽的下端面开设有第二滑孔,所述下模具下端面固定安装有支撑杆,左右两个安装架之间的地面上放置有支撑台;The lower end surface of the installation groove is provided with a second sliding hole, a support rod is fixedly installed on the lower end surface of the lower mold, and a support table is placed on the ground between the left and right installation frames;
所述支撑杆的下端转动安装有滚轮,滚轮与支撑台的上端面接触;The lower end of the support rod is rotatably installed with a roller, and the roller is in contact with the upper end surface of the support table;
所述安装台的前端面固定安装有扶手。A handrail is fixedly installed on the front end surface of the installation platform.
本实用新型的工作原理及有益效果为:The working principle and beneficial effects of the present utility model are as follows:
通过将上模具固定安装在滑杆的下端,滑杆滑动安装在第一滑孔中,滑杆的上端面固定安装挂钩,通过驱动组件驱动转动盘转动,转动盘转动带动抬升杆绕转动盘的圆心顺时针圆周运动,这样就可以通过抬升杆进入挂钩中将挂钩向上抬起,然后当抬升杆转动至转动盘的最高点时又会与挂钩脱离,这样上模具就会直接向下自由落体,这样就能实现上模具的自动上升和落下,整体自动化程度更高,不再需要工作人员手动的抬起和下压上模具,大大降低了工作人员的劳动强度。By fixing the upper die on the lower end of the sliding rod, the sliding rod is slidably installed in the first sliding hole, the upper end surface of the sliding rod is fixed with the installation hook, and the rotating disk is driven to rotate by the driving component, and the rotating disk rotates to drive the lifting rod to rotate around the rotating disk. The center of the circle moves in a clockwise circular motion, so that the hook can be lifted up by entering the hook through the lifting rod, and then when the lifting rod rotates to the highest point of the rotating plate, it will be separated from the hook, so that the upper mold will fall directly downwards freely, In this way, the upper mold can be automatically raised and lowered, and the overall degree of automation is higher. It is no longer necessary for the staff to manually lift and press the upper mold, which greatly reduces the labor intensity of the staff.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本实用新型总体结构正视示意图;1 is a schematic front view of the overall structure of the utility model;
图2为本实用新型中抬升组件的正视结构示意图;Fig. 2 is the front view structure schematic diagram of the lifting assembly in the utility model;
图3为本实用新型中抬升组件的后视结构示意图;Fig. 3 is the rear view structure schematic diagram of the lifting assembly in the utility model;
图4为本实用新型中安装架部分的结构示意图;Fig. 4 is the structural representation of the mounting frame part in the utility model;
图5为本实用新型中安装台与安装架的分离结构示意图;5 is a schematic diagram of the separation structure of the installation platform and the installation frame in the utility model;
图6为本实用新型中下模具与安装台的分离结构示意图。6 is a schematic diagram of the separation structure of the middle and lower molds and the installation platform of the present invention.
图中:1-上模具、2-下模具、3-安装台、4-安装架、5-安装槽、6-安装板、7-支撑板、8-转动盘、9-滑杆、10-挂钩、11-第一滑孔、12-抬升杆、13-驱动电机、14-蜗轮、15-蜗杆、16-滑槽、17-滑块、18-第二滑孔、19-支撑杆、20-支撑台、21-滚轮、22-扶手。In the picture: 1-upper mold, 2-lower mold, 3-installation table, 4-installation frame, 5-installation groove, 6-installation plate, 7-support plate, 8-rotating plate, 9-slide bar, 10- Hook, 11-first sliding hole, 12-lifting rod, 13-drive motor, 14-worm gear, 15-worm, 16-chute, 17-slider, 18-second sliding hole, 19-support rod, 20 -Support table, 21-Rollers, 22-Handrail.
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, all relate to the protection scope of the present invention.
实施例1Example 1
如图1~图6所示,本实施例提出了一种青瓦制备用压制成型装置,包括抬升组件、上模具1、下模具2和安装组件,安装组件包括安装台3和安装架4,安装架4左右对称安装有两个,安装台3安装在左右两个安装架4之间,安装台3的上端面开设有安装槽5,下模具2放置在安装槽5中,抬升组件控制上模具1升降;As shown in FIGS. 1 to 6 , this embodiment proposes a pressing and forming device for blue tile preparation, which includes a lifting assembly, an
本实施例中,通过抬升组件将上模具1抬起,这样就可以不需要人工手动去抬起上模具1,操作起来更加的简单、方便,大大降低了工作人员的劳动强度。In this embodiment, the
实施例2Example 2
如图1~图3所示,本实施例还提出了抬升组件包括安装板6、支撑板7、转动盘8、滑杆9、挂钩10和驱动组件,安装板6的前端面固定安装有支撑板7,支撑板7开设有上下连通的第一滑孔11,滑杆9滑动安装在第一滑孔11内,上模具1固定安装在滑杆9的下端面,挂钩10固定安装在滑杆9的上端面,安装板6的前端面转动安装有转动盘8,转动盘8的前端面固定安装有抬升杆12,驱动组件驱动转动盘8转动;驱动组件包括驱动电机13、蜗轮14和蜗杆15,转动盘8的后端面固定安装有蜗轮14,安装板6的后端面转动安装有蜗杆15,安装板6的后端面固定安装有驱动电机13,驱动电机13输出轴与蜗杆15下端固定连接,蜗轮14与蜗杆15啮合;As shown in FIGS. 1 to 3 , the present embodiment also proposes that the lifting assembly includes a
本实施例中,通过驱动电机13带动蜗杆15转动,蜗杆15带动蜗轮14顺时针转动,蜗轮14再带动转动盘8顺时针转动,这样转动盘8就会带动抬升杆12绕转动盘8的圆心圆周运动,顺时针转动的抬升杆12就会进入挂钩10内,然后随着转动盘8的转动抬升杆12就可以将挂钩10向上抬起,同时挂钩10下方的滑杆9以及上模具1就会上升,当抬升杆12转动至最高点时会与挂钩10脱离,在重力的作用下挂钩10、滑杆9以及上模具1就会向下自由落体,这样就可以通过上模具1和下模具2对泥料进行压制成型。In this embodiment, the driving
实施例3Example 3
如图2所示,本实施例还提出了滑杆9高度减去支撑板7高度后不小于转动盘8的直径;As shown in FIG. 2, this embodiment also proposes that the height of the
本实施例中,确保抬升杆12可以顺利的带动挂钩10和滑杆9上升。In this embodiment, it is ensured that the
实施例4Example 4
如图4~图5所示,本实施例还提出了安装架4的左端面以及右端面均开设有滑槽16,安装台3的左端面以及右端面均固定安装有滑块17,安装台3左端面以及右端面的滑块17分别与左右两侧的滑槽16滑动配合;As shown in FIGS. 4 to 5 , the present embodiment also proposes that the left end face and the right end face of the
本实施例中,工作人员在添加泥料和拿出泥料时都可以将安装台3向前滑动,这样可以使安装台3不处于上模具1的下方,防止抬升组件故障造成上模具1落下对工作人员的手造成伤害。In this embodiment, the staff can slide the installation table 3 forward when adding mud and taking out mud, so that the installation table 3 is not located under the
实施例5Example 5
如图5~图6所示,本实施例还提出了安装槽5的下端面开设有第二滑孔18,下模具2下端面固定安装有支撑杆19,左右两个安装架4之间的地面上放置有支撑台20,支撑杆19的下端转动安装有滚轮21,滚轮21与支撑台20的上端面接触;As shown in FIGS. 5 to 6 , this embodiment also proposes that the lower end surface of the
本实施例中,在工作人员向前拉安装台3时,滚轮21就会在支撑台20上向前滚动,由于支撑台20前端高度高于后端,这时支撑杆19就会带动下模具2上升,这样就可以使下模具2向上离开安装槽5,方便工作人员取下成型好的瓦片。In this embodiment, when the worker pulls the installation table 3 forward, the
实施例6Example 6
如图6所示,本实施例还提出了安装台3的前端面固定安装有扶手22;As shown in FIG. 6 , the present embodiment also proposes that the front end surface of the installation table 3 is fixedly installed with a
本实施例中,方便工作人员操作安装台3。In this embodiment, it is convenient for the staff to operate the installation table 3 .
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of the new protection.
Claims (8)
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