CN216576529U - High-efficient equipment - Google Patents
High-efficient equipment Download PDFInfo
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- CN216576529U CN216576529U CN202122653451.3U CN202122653451U CN216576529U CN 216576529 U CN216576529 U CN 216576529U CN 202122653451 U CN202122653451 U CN 202122653451U CN 216576529 U CN216576529 U CN 216576529U
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- assembling
- assembly
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- manipulator
- moving mechanism
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- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 230000005484 gravity Effects 0.000 claims description 4
- 238000003384 imaging method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 1
- 125000006850 spacer group Chemical group 0.000 description 9
- 230000006698 induction Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model provides high-efficiency assembling equipment.A positioning structure of a basic assembling part is arranged on an assembling table, part feeding devices are respectively arranged on the left side and the right side of the assembling table, and part positioning structures are respectively arranged on the left part feeding device and the right part feeding device; a left assembling device and a right assembling device are respectively arranged corresponding to the left part feeding device and the right part feeding device; the left side assembly device and the right side assembly device are respectively provided with a part detection mechanism, the left side assembly device and the right side assembly device comprise a Z-direction lifting mechanism, an X-direction moving mechanism and a manipulator actuating mechanism, the Z-direction lifting mechanism is connected to the Y-direction moving mechanism, the X-direction moving mechanism is installed on the Z-direction lifting mechanism, the manipulator actuating mechanism is installed on the X-direction moving mechanism, and the manipulator actuating mechanism is provided with a clamp for assembling parts. The utility model can realize high-precision assembly of a plurality of tiny parts and can adapt to high-precision assembly of different numbers of tiny parts through expansion.
Description
Technical Field
The utility model relates to an assembling device, in particular to a device which needs to complete the assembly of a plurality of tiny parts of only a few millimeters.
Background
Electronic products are developed towards small size, high integration and high precision, and meanwhile, parts of the electronic products also need to be simultaneously developed towards miniaturization, but mechanisms for assembling the tiny parts need to be synchronously updated. The existing automatic assembling mechanism cannot meet the high efficiency requirement of multiple components.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an assembling device which can efficiently assemble a plurality of tiny parts. Therefore, the utility model adopts the following technical scheme:
an efficient assembling device comprises an assembling table, wherein a positioning structure of a basic assembling part is arranged on the assembling table, and the efficient assembling device is characterized in that a part feeding device is respectively arranged on the left side and the right side of the assembling table, and a part positioning structure is respectively arranged on the part feeding device on the left side and the part feeding device on the right side so as to position parts to be assembled for a manipulator executing mechanism to take; the assembly equipment is provided with a left assembly device and a right assembly device corresponding to the left part feeding device and the right part feeding device respectively; the left side assembly device and the right side assembly device are respectively provided with a part detection mechanism, the left side assembly device and the right side assembly device comprise a Z-direction lifting mechanism, an X-direction moving mechanism and a manipulator actuating mechanism, the Z-direction lifting mechanism is connected to the Y-direction moving mechanism, the X-direction moving mechanism is installed on the Z-direction lifting mechanism, the manipulator actuating mechanism is installed on the X-direction moving mechanism, and the manipulator actuating mechanism is provided with a clamp for assembling parts.
On the basis of the technical scheme, the utility model can also adopt the following further technical schemes or combine the further technical schemes for use:
the part feeding devices on the left side and the right side of the assembly table are respectively provided with one set of or a plurality of sets of feeding mechanisms corresponding to different parts one by one, and when the plurality of sets of feeding mechanisms are arranged, the part positioning structures of the plurality of sets of feeding mechanisms are arranged in the Y direction in a front-back mode.
The assembly table is arranged on a production line or a reciprocating mechanism, and can convey the positioning structure of the basic assembly component forwards.
The automatic assembling device is provided with a plurality of groups of assembling devices, a plurality of stations are arranged along the forward conveying direction, the assembling devices are arranged on the left side or/and the right side of an assembling table at each station, and each assembling device is respectively provided with a part feeding device and a part detecting mechanism.
The part detection mechanism is a camera device which is correspondingly arranged between the manipulator actuating mechanism and the assembly table for taking out the parts from the part positioning mechanism.
The part detection mechanism is an induction mechanism which is arranged on the manipulator execution mechanism and is used for detecting whether the manipulator execution mechanism descends for a distance exceeding a set distance.
The X-direction moving mechanism is provided with a tail end Z-direction guide structure, and the manipulator executing mechanism is hung on the tail end Z-direction guide structure by means of gravity.
The part detection mechanism is an induction mechanism for detecting whether the manipulator actuating mechanism descends to exceed a set distance; the manipulator execution structure is provided with a detection cylinder, and the detection cylinder is provided with a yielding hole corresponding to the part positioning structure in the vertical direction.
The sensing mechanism comprises a sensing switch and a sensing piece, the sensing switch is arranged on a fixing piece of the tail end Z-direction guide structure, and the sensing piece is connected with the manipulator execution structure or connected with a sliding block in the tail end Z-direction guide structure.
Due to the adoption of the technical scheme, the utility model can realize high-precision assembly of a plurality of tiny parts and can adapt to high-precision assembly of different numbers of tiny parts through expansion.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention.
Fig. 2 is an exploded view of an embodiment of the present invention.
Fig. 3 is an enlarged schematic view of the first feed mechanism in the embodiment of fig. 1.
Fig. 4 is a schematic view of an assembly device in the embodiment of fig. 1.
Fig. 4a is a partially enlarged view of a portion a in fig. 4.
FIG. 5 is a schematic view of a hinge assembly of the present invention.
Fig. 6 is an assembly flow chart of the embodiment of fig. 5.
Detailed Description
Reference is made to the accompanying drawings. In this embodiment, the hinge product shown in fig. 5 has been taken as an example, where P1 is a shaft, which is a basic assembly component, P2 is a first connecting arm, P4 is a spacer, and P3 is a second connecting arm, where a spacer P3 is disposed between two sets of first connecting arms P2 and second connecting arm P4, and each set of first connecting arm P2 and second connecting arm P4 has two pairs of first connecting arms P2 and second connecting arms P4, which are alternately disposed. The length of the first connecting arm P2 and the second connecting arm P4 is only 9mm, and the first connecting arm P2, the second connecting arm P4 and the spacer P3 are all sleeved on the shaft P1.
The efficient assembling equipment comprises an assembling table 1, wherein a positioning structure 10 of a basic assembling component is arranged on the assembling table 1. The positioning structure 10 may employ a clamping mechanism to clamp the lower end of the shaft P1.
The component feeding devices are respectively arranged on the left side and the right side of the assembly table 1, and the component feeding device on the left side is provided with two sets of feeding mechanisms which are respectively a first feeding mechanism for the first connecting arm P2 and a second feeding mechanism for the spacer bush P3. The part feeding device on the right side is provided with a set of feeding mechanisms, namely a third feeding mechanism, for feeding of the second connecting arm P4.
The first feeding mechanism adopts a vibrating disc 111 to distribute materials, the first connecting arm P2 enters a material taking block 113 through a track 112 by means of directional vibration, the material taking block 113 is connected to a rotating arm 115 driven by a rotating cylinder 114, the material is sent to the front of a part positioning structure 116 through the rotating arm 115, the first connecting arm is pushed into a positioning groove 119 in the positioning structure under the driving of a thimble cylinder 118 by a thimble 117, and the first connecting arm P2 is positioned under the action of a pressing cylinder 110. For the second feeding mechanism, a vibrating disc 121 is also used for distributing materials, a spacer bush P3 moves into a limiting block 125 through a rail 122 by means of directional vibration, and an air cylinder 123 drives a lifting positioning rod 124 (the spacer bush P3 is sleeved outside the positioning rod by upward movement to achieve jacking and positioning, and the positioning groove 119 and the positioning rod 124 are arranged in front and back in the Y direction.
The third feed mechanism, which is designated by the reference numeral 130, is identical in construction to the first feed mechanism.
The assembling equipment is provided with a left assembling device and a right assembling device corresponding to the left part feeding device and the right part feeding device respectively.
The left side assembling device 200L includes a Z-direction lifting mechanism 211 (for example, a lead screw nut mechanism in a vertical direction), an X-direction moving mechanism 212 (for example, a lead screw nut mechanism in an X-direction), and a robot actuating mechanism, the Z-direction lifting mechanism 211 is connected to a Y-direction moving mechanism 210 (for example, a lead screw nut mechanism in a Y-direction), the X-direction moving mechanism 212 is installed on the Z-direction lifting mechanism 211, the robot actuating mechanism 213 is installed on the X-direction moving mechanism 212, the robot actuating mechanism 213 is provided with a clamp for clamping a belt assembly part, and the clamp can be a structure in which a clamp is installed on a clamp cylinder.
The right assembly device 200R includes a Z-direction lifting mechanism 221 (such as a lead screw nut mechanism in the vertical direction) and a manipulator actuator 223, the Z-direction lifting mechanism 221 is connected to a Y-direction moving mechanism 220 (such as a Y-direction lead screw nut mechanism), the manipulator actuator 223 is installed on the Z-direction lifting mechanism 221, the manipulator actuator 223 is provided with a clamp for clamping a belt assembly part, and the clamp can adopt a structure of installing a clamping jaw on a clamping jaw cylinder.
The Y-direction moving mechanism 210 and the Y-direction moving mechanism 220 may be mounted on the same frame 200.
The left assembling device and the right assembling device are also respectively provided with a part detection mechanism. The part detection mechanism can be provided with a plurality of parts which respectively correspond to different parts one by one. Or only one part to be assembled on each side can be uniformly detected. The purpose of detection is mainly to detect whether a manipulator execution technician has clamped a part and the orientation of the part is correct, so that the correct assembly is ensured.
In the present embodiment, for the detection of the first connection arm and the second connection arm, the imaging devices 31 and 32 respectively provided between the robot actuator and the assembly table 1 for taking out the component from the component positioning structure are used. It is possible to photograph when the parts (the first link arm P2 and the second link arm P4) pass through the image pickup device before being assembled, to recognize whether the parts are transferred or not and whether the direction is correct or not.
For parts without directionality, the parts detection mechanism may employ a sensing mechanism such as the spacer P3.
The manipulator actuating mechanism on the side of the spacer bush can be mounted in a hanging mode depending on gravity, and therefore part detection is facilitated. The X-direction moving mechanism 212 is provided with a distal Z-direction guide structure, and the robot actuator 213 is suspended from the distal Z-direction guide structure by gravity. The part detection mechanism is an induction mechanism for detecting whether the manipulator execution mechanism 213 descends for a distance exceeding a set distance (if no spacer sleeve is used for clamping and conveying the manipulator execution mechanism, the manipulator execution mechanism descends for a larger distance because of no blockage); the manipulator actuator 213 is provided with a detection cylinder 214, and the detection cylinder 214 is provided with a vertical recess 215 corresponding to the component positioning structure (positioning rod 123) so that the positioning rod 123 can be inserted all the way through.
The distal Z-guide structure includes a rail member 216 and a slider 217, the rail member 216 is provided as a fixed member on the X-moving mechanism 212, and the rail member 216 is provided with a vertical guide rail. The sensing mechanism comprises a sensing switch 41 and a sensing piece 42, the sensing switch 41 is arranged on the guide rail part 216, the sensing piece 42 is connected with the manipulator execution structure 213 or connected with the sliding block 217 in the tail end Z-direction guide structure, and the manipulator execution structure 213 is connected with the sliding block 217.
The 4-component assembly structure is described above, and if the 5-component assembly is performed, another part feeding mechanism may be provided on the right side.
The assembly station 1 can also be arranged on a production line, enabling the positioning of the basic assembly components to be fed forward. In this way, a plurality of stations are provided along the forward conveying direction, each station is provided with an assembling device on the left side or/and the right side of the assembling table, and each assembling device is respectively provided with a part feeding device and a part detecting mechanism. In this way, assembly of more components can be performed.
It should be noted that the above describes exemplifying embodiments of the utility model. It will be understood by those skilled in the art, however, that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the scope of the utility model as defined by the appended claims.
Claims (9)
1. An efficient assembling device comprises an assembling table, wherein a positioning structure of a basic assembling part is arranged on the assembling table, and the efficient assembling device is characterized in that a part feeding device is respectively arranged on the left side and the right side of the assembling table, and a part positioning structure is respectively arranged on the part feeding device on the left side and the part feeding device on the right side so as to position parts to be assembled for a manipulator executing mechanism to take; the assembly equipment is provided with a left assembly device and a right assembly device corresponding to the left part feeding device and the right part feeding device respectively; the left side assembly device and the right side assembly device are respectively provided with a part detection mechanism, the left side assembly device and the right side assembly device comprise a Z-direction lifting mechanism, an X-direction moving mechanism and a manipulator actuating mechanism, the Z-direction lifting mechanism is connected to the Y-direction moving mechanism, the X-direction moving mechanism is installed on the Z-direction lifting mechanism, the manipulator actuating mechanism is installed on the X-direction moving mechanism, and the manipulator actuating mechanism is provided with a clamp for assembling parts.
2. A high efficiency assembling apparatus as claimed in claim 1, wherein the parts feeding devices at the left and right sides of the assembling table are respectively provided with one or more sets of feeding mechanisms corresponding to different parts, and when the plurality of sets of feeding mechanisms are provided, the parts positioning structures of the plurality of sets of feeding mechanisms are arranged in the Y direction in tandem.
3. A high efficiency assembly machine as claimed in claim 1 wherein said assembly station is mounted on a flow line or reciprocating mechanism to enable the advancement of said base assembly positioning structure.
4. A high-efficiency assembling apparatus according to claim 3, wherein a plurality of assembling devices are provided, a plurality of stations are provided along the forward conveying direction, assembling devices are provided at each station on the left side or/and right side of the assembling table, and each assembling device is provided with a part feeding device and a part detecting mechanism, respectively.
5. A high efficiency assembly machine as claimed in claim 1 wherein said parts inspection means is an imaging device correspondingly disposed between the robotic actuator for removing parts from the parts positioning structure to the assembly station.
6. A high efficiency assembly apparatus as set forth in claim 1 wherein said parts detecting means is a sensing means provided on the robot actuator for detecting whether the robot actuator has descended more than a set distance.
7. A high efficiency assembly machine as claimed in claim 1 wherein said X-direction moving mechanism is provided with a distal Z-direction guide structure from which the robot actuator is suspended by gravity.
8. The efficient assembling apparatus according to claim 7, wherein said parts detecting means is a sensing means for detecting whether the robot actuator is lowered more than a set distance; the manipulator execution structure is provided with a detection cylinder, and the detection cylinder is provided with a yielding hole corresponding to the part positioning structure in the vertical direction.
9. The efficient assembling apparatus according to claim 8, wherein said sensing mechanism comprises a sensing switch and a sensing piece, said sensing switch is disposed on a fixing member of the distal Z-guide structure, said sensing piece is connected with the robot performing structure or with a slider in the distal Z-guide structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122653451.3U CN216576529U (en) | 2021-11-01 | 2021-11-01 | High-efficient equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122653451.3U CN216576529U (en) | 2021-11-01 | 2021-11-01 | High-efficient equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216576529U true CN216576529U (en) | 2022-05-24 |
Family
ID=81644041
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122653451.3U Expired - Fee Related CN216576529U (en) | 2021-11-01 | 2021-11-01 | High-efficient equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216576529U (en) |
-
2021
- 2021-11-01 CN CN202122653451.3U patent/CN216576529U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220524 |