CN216576461U - Press mounting mechanism with pressure detection function - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 abstract description 11
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- 238000003825 pressing Methods 0.000 description 7
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- 230000002159 abnormal effect Effects 0.000 description 1
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- 230000006835 compression Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电机转子制造技术领域,具体的是一种带压力检测的压装机构。The utility model relates to the technical field of motor rotor manufacturing, in particular to a press-fitting mechanism with pressure detection.
背景技术Background technique
转子不平衡是造成转子振动过大以及产生噪音的主要原因之一,直接影响发动机的工作性能和使用寿命。工程中的各种回转体,由于材质不均匀或毛坯缺陷、加工及装配中产生的误差,甚至设计时就具有非对称的几何形状等多种因素,使得回转体在旋转时,其上每个微小质点产生的离心惯性力不能相互抵消,离心惯性力通过轴承作用到机械及其基础上,引起振动,产生了噪音,加速轴承磨损,缩短了机械寿命,严重时能造成破坏性事故。为此,必须对转子进行平衡,使其达到允许的平衡精度等级,或使因此产生的机械振动幅度降在允许的范围内。Rotor imbalance is one of the main reasons for excessive rotor vibration and noise, which directly affects the working performance and service life of the engine. Various revolving bodies in engineering, due to various factors such as uneven material or blank defects, errors in processing and assembly, and even asymmetric geometric shapes in design, so that when the revolving body rotates, each on its The centrifugal inertial force generated by the tiny particles cannot cancel each other out. The centrifugal inertial force acts on the machine and its foundation through the bearing, causing vibration, resulting in noise, accelerating bearing wear, shortening the life of the machine, and causing destructive accidents in severe cases. To this end, the rotor must be balanced so that it reaches the allowable level of balancing accuracy, or the resulting mechanical vibration amplitude is reduced within the allowable range.
电机磁瓦组装于电机机壳内的状态会影响到转子的动平衡。具体来说,若电机磁瓦的实际厚度超出设计规格(厚度比设计规格大,或者,比设计规格小),则装入电机机壳内后会因为配重不足而导致转子产生不平衡;若电机磁瓦装入机壳内时角度出现了偏差,则该装配质量误差会使转子的重心与旋转中心线不相重合,也会导致转子产生不平衡,严重时,还会出现电机磁瓦破碎的现象。The state in which the magnetic tile of the motor is assembled in the motor casing will affect the dynamic balance of the rotor. Specifically, if the actual thickness of the motor magnetic tile exceeds the design specification (thickness is larger than the design specification, or smaller than the design specification), the rotor will be unbalanced due to insufficient counterweight after being installed in the motor casing; When the magnetic tile of the motor is installed in the casing, the angle is deviated, and the assembly quality error will cause the center of gravity of the rotor to not coincide with the center line of rotation, which will also cause the rotor to be unbalanced. In severe cases, the magnetic tile of the motor will be broken. The phenomenon.
上述两种情况均体现为,在组装过程中,用于将电机磁瓦压入电机壳体内的压力出现异常,即,当电机磁瓦的厚度过小时,磁瓦压入压力过小,当电机磁瓦的厚度过大或者组装角度出现偏差时,磁瓦压入压力变大。The above two situations are reflected in that, during the assembly process, the pressure used to press the motor magnetic tile into the motor housing is abnormal, that is, when the thickness of the motor magnetic tile is too small, the pressing pressure of the magnetic tile is too small. When the thickness of the magnetic tile of the motor is too large or the assembly angle is deviated, the pressing force of the magnetic tile will increase.
实用新型内容Utility model content
为了克服现有技术中的缺陷,本实用新型实施例提供了一种带压力检测的压装机构,其用于在电机磁瓦压装过程中实时管控压力,便于人员鉴别不良品。In order to overcome the defects in the prior art, the embodiment of the present invention provides a press-fitting mechanism with pressure detection, which is used to control the pressure in real time during the press-fitting process of the magnetic tile of the motor, which is convenient for personnel to identify defective products.
本申请实施例公开了:一种带压力检测的压装机构,包括具有内腔的壳体、感压元件、压装件、连接杆,所述感压元件固定连接于所述壳体的内腔中,所述连接杆的一端设置于所述内腔中,所述连接杆的另一端设置于所述壳体的内腔外以与所述压装件连接,所述连接杆能在所述压装件受到压力时沿朝向所述感压元件的方向运动以与所述感压元件相抵。The embodiment of the present application discloses a press-fitting mechanism with pressure detection, comprising a housing with an inner cavity, a pressure-sensing element, a press-fitting part, and a connecting rod, and the pressure-sensing element is fixedly connected to the inner portion of the housing. In the cavity, one end of the connecting rod is arranged in the inner cavity, and the other end of the connecting rod is arranged outside the inner cavity of the housing to be connected with the press fitting, and the connecting rod can be placed in the inner cavity. When the pressing member is pressed, it moves in a direction toward the pressure-sensing element to counteract the pressure-sensing element.
本实用新型至少具有如下有益效果:The utility model at least has the following beneficial effects:
本实施例的带压力检测的压装机构主要包括壳体、设置在壳体内腔中以检测压力值的感压感压元件、能相对于壳体活动以将压装件所受压力传递给感压感压元件的连接杆,在采用本实施例的带压力检测的压装机构对电机磁瓦进行压装时,其可全程实时管控压装压力,对于压力超标的情况其可以通过警报的方式提醒人员,若带压力检测的压装机构发出警报,则人员可将该组装后的产品当做不良品处理,避免组装后的产品被传输至下一个工序中,甚至,当带压力检测的压装机构发出警报时,人员可在未完成组装的情况及时停止压装工作,及时减少损失。The press-fitting mechanism with pressure detection in this embodiment mainly includes a casing, a pressure-sensitive pressure-sensitive element arranged in the inner cavity of the casing to detect the pressure value, and a pressure-sensitive element that can move relative to the casing to transmit the pressure on the press-fitting piece to the sensor. For the connecting rod of the pressure-sensitive element, when the press-fitting mechanism with pressure detection in this embodiment is used to press-fit the motor magnetic tile, it can control the pressing-fitting pressure in real time throughout the whole process. If the pressure exceeds the standard, it can send an alarm. Remind personnel that if the press-fitting mechanism with pressure detection sends an alarm, the personnel can treat the assembled product as a defective product, so as to avoid the assembled product from being transferred to the next process, even when the press-fitting with pressure detection When the agency issues an alarm, the personnel can stop the press-fitting work in time when the assembly is not completed, and reduce the loss in time.
为让本实用新型的上述和其他目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附图式,作详细说明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the preferred embodiments are exemplified below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本实用新型实施例中带压力检测的压装机构的结构示意图;Fig. 1 is the structural representation of the press-fitting mechanism with pressure detection in the embodiment of the present utility model;
图2是本实用新型实施例中带压力检测的压装机构的俯视图;Fig. 2 is the top view of the press-fitting mechanism with pressure detection in the embodiment of the present invention;
图3是图2中A-A处的剖视图。FIG. 3 is a cross-sectional view at A-A in FIG. 2 .
以上附图的附图标记:1、壳体;11、窗口;2、感压元件;3、连接杆;31、凸台;4、压装件;5、直线轴承;6、弹性件;7、连接板;8、导杆。Reference numerals of the above drawings: 1, housing; 11, window; 2, pressure-sensitive element; 3, connecting rod; 31, boss; 4, press fitting; 5, linear bearing; 6, elastic piece; 7 , connecting plate; 8, guide rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实施例的带压力检测的压装机构可用于但不限于将电机磁瓦压入电机机壳内,在压装的过程中,可实时检测压装压力,以便人员判定该压装压力是否在正常范围内,进而判定电机磁瓦装入电机机壳内后是为良品还是不良品。The press-fitting mechanism with pressure detection in this embodiment can be used for, but not limited to, pressing the magnetic tile of the motor into the motor casing. During the press-fitting process, the press-fitting pressure can be detected in real time, so that personnel can determine whether the press-fitting pressure is within the Within the normal range, it is then determined whether the magnetic tile of the motor is a good product or a defective product after it is installed in the motor casing.
如图1至图3所示,本实施例的带压力检测的压装机构主要包括:一具有内腔的壳体1、感压元件2、压装件4和连接杆3。其中,壳体1主要用于对感压元件2和连接杆3进行安装或限位,具体来说,感压元件2固定连接于壳体1的内腔中,连接杆3的一端设置于壳体1的内腔中,连接杆3的该端可以在壳体1的内腔中活动但是不脱离内腔,连接杆3的另一端设置于壳体1的内腔外以与设置于内腔外的压装件4连接。由于连接杆3与压装件4连接(优选固定连接),当压装件4在压装电机磁瓦时会受到来自电机磁瓦的作用力(压力),该作用力可以使得压装件4带动连接杆3朝向感压元件2运动以抵在感压元件2上,当感压元件2受到连接杆3抵压时,可收集并反馈该压力,以便人员判断该组装状态是否合格。As shown in FIG. 1 to FIG. 3 , the pressing mechanism with pressure detection in this embodiment mainly includes: a
压装件4和连接杆3可以是分体的两个部件,也可以是一体成型的一个部件。The press fitting 4 and the connecting
如图3所示,本实施例的带压力检测的压装机构还可以包括一个直线轴承5,该直线轴承5固定于壳体1的内腔中。具体来说,直线轴承5可以通过法兰与壳体1连接,直线轴承5套设在连接杆3上,可用于对连接杆3的轴线运动进行导向、提高连接杆3运行稳定性,同时,还可降低连接杆3运动的摩擦力。连接杆3背离压装件4的一端设有凸台31,该凸台31的直径大于直线轴承5(位于壳体1内腔一端)的内径,当连接杆3沿背离感压元件2的方向运动时,凸台31会抵在直线轴承5的端部上,如此,直线轴承5可对连接杆3的运动进行限制,避免连接杆3脱离壳体1的内腔。As shown in FIG. 3 , the press-fitting mechanism with pressure detection in this embodiment may further include a linear bearing 5 , and the
如图1和图3所示,本实施例的带压力检测的压装机构还可以包括用于连接壳体1和压装件4的弹性件6。当压装件4受到电机磁瓦的压力而带动连接杆3朝向感压元件2运动时,弹性件6也因此被压缩,当压装件4压装结束且离开电机磁瓦时,弹性件6会回复并将压装件4推离感压元件2,以确保连接杆3不再抵接在感压元件2上,避免压装结束后连接杆3还持续作用在感压元件2上。弹性件6被压缩的过程中,受到的压力很小,以免感压元件2所反馈的与压装件4所受到的压力差值较大(感压元件2所反馈的力等于压装件4所受到的压力减去弹性件6受到的压力),因此,较佳地,弹性件6可以是弹性模量很小(或者说,刚度很小)的弹簧。As shown in FIGS. 1 and 3 , the press-fitting mechanism with pressure detection in this embodiment may further include an
进一步地,如图1和图3所示,本实施例的带压力检测的压装机构还可以包括连接板7和导杆8,连接板7可固定连接在壳体1上,导杆8穿设在弹簧内以对弹簧进行导向,导杆8的一端与压装件4连接,导杆8的另一端能贯穿连接板7并相能对于连接板7沿轴向运动。Further, as shown in FIG. 1 and FIG. 3 , the press-fitting mechanism with pressure detection in this embodiment may further include a connecting
本实施例的感压元件2可以是压力传感器。如图1所示,壳体1上还可以设有用于连通内腔和外界的窗口11,该窗口11可供压力传感器走线,压力传感器可与设置于壳体1内腔外的显示器或者报警器连接,以向人员显示其所接收到的压力,或者通过报警器提醒人员压力超标。The pressure sensing
综上所述,本实施例的带压力检测的压装机构主要包括壳体1、设置在壳体1内腔中以检测压力值的感压感压元件2、能相对于壳体1活动以将压装件4所受压力传递给感压感压元件2的连接杆3,在采用本实施例的带压力检测的压装机构对电机磁瓦进行压装时,其可全程实时管控压装压力,对于压力超标的情况其可以通过警报的方式提醒人员,若带压力检测的压装机构发出警报,则人员可将该组装后的产品当做不良品处理,避免组装后的产品被传输至下一个工序中,甚至,当带压力检测的压装机构发出警报时,人员可在未完成组装的情况及时停止压装工作,及时减少损失。To sum up, the press-fitting mechanism with pressure detection in this embodiment mainly includes a
本实用新型中应用了具体实施例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The principles and implementations of the present utility model are described by using specific embodiments in the present utility model, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present utility model; meanwhile, for those skilled in the art , according to the idea of the present utility model, there will be changes in the specific implementation and application scope. To sum up, the content of this specification should not be construed as a limitation to the present utility model.
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