CN216576388U - Welding seam aligning tool for factory modularized prefabrication of flange connection pipeline - Google Patents
Welding seam aligning tool for factory modularized prefabrication of flange connection pipeline Download PDFInfo
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- CN216576388U CN216576388U CN202022806724.9U CN202022806724U CN216576388U CN 216576388 U CN216576388 U CN 216576388U CN 202022806724 U CN202022806724 U CN 202022806724U CN 216576388 U CN216576388 U CN 216576388U
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- 238000003466 welding Methods 0.000 title claims abstract description 25
- 238000009417 prefabrication Methods 0.000 title claims abstract description 6
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004021 metal welding Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of metal welding, in particular to a welding seam aligning tool for factory modularization prefabrication of flange connection pipelines, which comprises a supporting table, wherein a fixed rod is fixedly connected to the top of the supporting table, a clamp is fixedly connected to the top of the fixed rod, an adjustable clamping mechanism is arranged on the right side of the fixed rod, and a lifting mechanism is arranged on the lower side of the supporting table. The height of the supporting table can be adjusted, so that the device can be suitable for connecting pipe fittings on different occasions.
Description
Technical Field
The utility model relates to the technical field of metal welding, in particular to a welding seam aligning tool for factory modularized prefabrication of flange connection pipelines.
Background
A Flange, also known as a Flange or Flange, from Flange. Basic means a raised structure on an object, or an object with a raised structure, such as a flange bolt, a flange shaft, etc. Since flange structures are commonly used for connection between shafts, between pipe ends and pipe ends, or between equipment and equipment, the flange is generally referred to as a part or structure for connection in the mechanical field, such as a pipe flange and a reducer flange.
The flange is in welding process, need align welding port, mainly through artifical the alignment weld crater of rightting at present, and not only time consuming is long, needs many people to operate, and intensity of labour is big, and the efficiency of construction is low to the pipeline welding seam after the group is to inhomogeneous, makes welding stress great, is difficult to guarantee welding quality, consequently, to above current situation, urgent need develop a flange joint pipeline factory modularization prefabricated welding seam tool to the front of a river, in order to overcome not enough in the current practical application.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a factory-modularized prefabricated welding seam aligning tool for flange connection pipelines, which aims to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme:
the utility model provides a prefabricated welding seam of flange joint pipeline factory modularization is to mouthpart instrument, includes a supporting bench, a supporting bench top fixed connection is provided with the dead lever, dead lever top fixed connection is provided with anchor clamps, the dead lever right side is provided with adjustable clamping mechanism, a supporting bench downside is provided with elevating system.
As a further scheme of the utility model: clamping mechanism includes that sliding connection sets up the slider on a supporting bench top, fixed connection is provided with the telescopic link between slider and the supporting bench, the slider inboard is provided with the cavity, the inboard sliding connection of cavity is provided with the piston, piston top fixed connection is provided with the bracing piece with slider sliding connection, bracing piece top fixed connection is provided with anchor clamps, slider left side fixed connection is provided with the carriage, the inboard bolted connection of carriage is provided with the air pump, the air pump output passes through the air duct and is connected with the cavity.
As a further scheme of the utility model: anchor clamps include fixed frame, the inboard bolted connection in fixed frame bottom is provided with the second motor, the second motor left and right sides all is provided with rotates the transfer line of being connected with fixed frame, the equal fixed connection in second motor output and the transfer line outside is provided with the band pulley, connect through the belt between the band pulley, both ends all are provided with the fly leaf about fixed frame inboard, the fly leaf inboard is provided with the spread groove, the inboard threaded connection in spread groove is provided with rotates the second threaded rod of being connected with fixed frame, be connected through bevel gear meshing between second threaded rod and the transfer line, second threaded rod one side is kept away from to the fly leaf and is provided with splint, splint outside fixed connection is provided with a plurality of slide bars with fly leaf sliding connection, fixed connection is provided with the spring between slide bar and the fly leaf.
As a further scheme of the utility model: both ends all are provided with the spacing groove about the fly leaf, spacing inslot side sliding connection is provided with the gag lever post with fixed frame fixed connection.
As a further scheme of the utility model: elevating system is including setting up the bottom plate at the brace table downside, bottom plate outside bolted connection is provided with first motor, first motor output is connected with the rotation and is set up the first threaded rod in the bottom plate inboard and be connected, the equal threaded connection in both ends outside is provided with the movable block with bottom plate sliding connection about the first threaded rod, it is provided with the connecting rod to articulate between movable block top and the brace table.
Compared with the prior art, the utility model has the beneficial effects that:
1. by arranging the clamping mechanism, the position of the clamp positioned at the top of the supporting rod can be adjusted by using the telescopic rod and the air pump, so that the quick alignment of the pipeline is realized, and the welding quality is ensured;
2. by arranging the clamp, the clamp plate can provide primary fixation for the pipe fitting under the action of the spring, and the distance between the movable plates at the two sides can be adjusted by utilizing the second motor, so that the fixation firmness of the device for the pipe fitting is further enhanced, and the stability during welding is ensured;
3. through setting up elevating system, the second motor drives first threaded rod and rotates, and first threaded rod drives the movable block and removes, and the movable block passes through the connecting rod and realizes the regulation to a supporting bench height, makes the device can be applicable to the connection of different occasion pipe fittings, has strengthened the practicality of device.
Drawings
Fig. 1 is a schematic structural diagram of a factory modularized prefabricated welding seam aligning tool for flange connection pipelines.
Fig. 2 is a structural schematic diagram of a factory modularized prefabricated welding seam aligning tool for flange connection pipelines.
Fig. 3 is a structural schematic diagram of a factory modularized prefabricated welding seam aligning tool for flange connection pipelines.
In the figure: 1-supporting table, 2-fixed rod, 3-clamp, 4-slide block, 5-telescopic rod, 6-piston, 7-supporting rod, 8-connecting frame, 9-air pump, 10-air guide tube, 11-bottom plate, 12-first motor, 13-first threaded rod, 14-movable block, 15-connecting rod, 16-caster, 17-fixed frame, 18-second motor, 19-transmission rod, 20-belt wheel, 21-movable plate, 22-second threaded rod, 23-bevel gear, 24-clamping plate, 25-sliding rod, 26-spring, 27-limiting rod and 28-connecting groove.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
Example 1
Referring to fig. 1-3, in the embodiment of the present invention, a welding seam aligning tool for factory modularization prefabrication of a flange connection pipeline includes a supporting table 1, a fixing rod 2 is fixedly connected to the top of the supporting table 1, a clamp 3 is fixedly connected to the top of the fixing rod 2, an adjustable clamping mechanism is arranged on the right side of the fixing rod 2, and a lifting mechanism is arranged on the lower side of the supporting table 1.
Example 2
In this embodiment, clamping mechanism includes that sliding connection sets up slider 4 on brace table 1 top, fixed connection is provided with telescopic link 5 between slider 4 and the brace table 1, slider 4 inboard is provided with the cavity, the inboard sliding connection of cavity is provided with piston 6, 6 top fixed connection of piston is provided with bracing piece 7 with 4 sliding connection of slider, 7 top fixed connection of bracing piece is provided with anchor clamps 3, 4 left side fixed connection of slider is provided with link frame 8, 8 inboard bolted connection of link frame is provided with air pump 9, 9 outputs of air pump are connected with the cavity through air duct 10, through setting up clamping mechanism, utilize telescopic link 5 and air pump 9 to carry out position control to anchor clamps 3 that lie in 7 tops of bracing piece, realize the quick to mouthful of pipeline, guarantee welding quality.
In the embodiment, the clamp 3 comprises a fixed frame 17, a second motor 18 is bolted on the inner side of the bottom end of the fixed frame 17, transmission rods 19 rotatably connected with the fixed frame 17 are respectively arranged on the left and right sides of the second motor 18, belt pulleys 20 are fixedly connected on the outer sides of the output end of the second motor 18 and the transmission rods 19, the belt pulleys 20 are connected through a belt, movable plates 21 are respectively arranged on the left and right inner sides of the fixed frame 17, a connecting groove 28 is arranged on the inner side of each movable plate 21, a second threaded rod 22 rotatably connected with the fixed frame 17 is screwed on the inner side of the connecting groove 28, the second threaded rod 22 is meshed with the transmission rods 19 through a bevel gear 23, a clamping plate 24 is arranged on one side of the movable plate 21 away from the second threaded rod 22, a plurality of sliding rods 25 slidably connected with the movable plates 21 are fixedly connected on the outer side of the clamping plate 24, the fixed connection is provided with spring 26 between slide bar 25 and the fly leaf 21, and through setting up anchor clamps 3, splint 24 can provide preliminary fixed to the pipe fitting under the effect of spring 26, utilizes second motor 18 can adjust the distance between the fly leaf 21 of both sides, has further strengthened the fastness that the device was fixed to the pipe fitting, has guaranteed the stability when welding.
In this embodiment, the upper and lower ends of the movable plate 21 are both provided with a limiting groove, and the inner side of the limiting groove is slidably connected with a limiting rod 27 fixedly connected with the fixed frame 17.
In this embodiment, elevating system is including setting up bottom plate 11 at brace table 1 downside, 11 outside bolted connection of bottom plate is provided with first motor 12, first motor 12 output is connected the first threaded rod 13 that sets up in 11 inboards of bottom plate with rotating and is connected, the equal threaded connection in both ends outside is provided with the movable block 14 with 11 sliding connection of bottom plate about first threaded rod 13, it is provided with connecting rod 15 to articulate between 14 tops of movable block and the brace table 1, and through setting up elevating system, second motor 12 drives first threaded rod 13 and rotates, and first threaded rod 13 drives movable block 14 and removes, and movable block 14 realizes the regulation to brace table 1 height through connecting rod 15, makes the device can be applicable to the connection of different occasion pipes, has strengthened the practicality of device.
In this embodiment, the bottom of the left end and the bottom of the right end of the bottom plate 1 are both provided with a plurality of casters 16 in a bolted connection manner.
The working principle of the utility model is as follows: utilize telescopic link 5 and air pump 9 can carry out position control to the anchor clamps 3 that lie in bracing piece 7 top, the realization is to the mouth fast of pipeline, guarantee welding quality, splint 24 can provide preliminary fixed to the pipe fitting under spring 26's effect, utilize second motor 18 can adjust the distance between both sides fly leaf 21, the fastness of device to the pipe fitting is further strengthened, stability when having guaranteed the welding, second motor 12 drives first threaded rod 13 and rotates, first threaded rod 13 drives movable block 14 and removes, movable block 14 passes through connecting rod 15 and realizes the regulation to a supporting bench 1 height, make the device can be applicable to the connection of different occasion pipe fittings, the practicality of device has been strengthened.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make several variations and modifications without departing from the concept of the present invention, and these should be considered as the protection scope of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.
Claims (3)
1. A prefabricated welding seam of flange joint pipeline factory modularization is to mouthful instrument, includes brace table (1), its characterized in that, brace table (1) top fixed connection is provided with dead lever (2), dead lever (2) top fixed connection is provided with anchor clamps (3), the dead lever (2) right side is provided with adjustable clamping mechanism, brace table (1) downside is provided with elevating system, clamping mechanism includes sliding connection sets up slider (4) at brace table (1) top, fixed connection is provided with telescopic link (5) between slider (4) and brace table (1), the slider (4) inboard is provided with the cavity, the inboard sliding connection of cavity is provided with piston (6), piston (6) top fixed connection is provided with bracing piece (7) with slider (4) sliding connection, bracing piece (7) top fixed connection is provided with anchor clamps (3), the slider (4) left side fixed connection is provided with a connection frame (8), the inboard bolted connection of connection frame (8) is provided with air pump (9), the air pump (9) output passes through air duct (10) and is connected with the cavity, anchor clamps (3) are including fixed frame (17), the inboard bolted connection in fixed frame (17) bottom is provided with second motor (18), the left and right sides of second motor (18) all is provided with transfer line (19) of being connected with fixed frame (17) rotation, the equal fixed connection in second motor (18) output and transfer line (19) outside is provided with band pulley (20), connect through the belt between band pulley (20), both ends all are provided with fly leaf (21) about fixed frame (17) inboard, fly leaf (21) inboard is provided with spread groove (28), the inboard threaded connection of spread groove (28) is provided with second threaded rod (22) of being connected with fixed frame (17) rotation, the second threaded rod (22) is meshed with the transmission rod (19) through a bevel gear (23), a clamp plate (24) is arranged on one side, away from the second threaded rod (22), of the movable plate (21), a plurality of sliding rods (25) in sliding connection with the movable plate (21) are fixedly connected to the outer side of the clamp plate (24), and a spring (26) is fixedly connected between the sliding rods (25) and the movable plate (21).
2. The factory-modularized prefabricated welding seam aligning tool for the flange connection pipelines according to claim 1, wherein the upper end and the lower end of the movable plate (21) are provided with limiting grooves, and limiting rods (27) fixedly connected with the fixed frame (17) are slidably connected to the inner sides of the limiting grooves.
3. The welding seam aligning tool for factory modularized prefabrication of a flange connection pipeline according to claim 2, wherein the lifting mechanism comprises a bottom plate (11) arranged on the lower side of the supporting table (1), a first motor (12) is arranged on the outer side of the bottom plate (11) in a bolted connection mode, the output end of the first motor (12) is connected with a first threaded rod (13) rotatably arranged on the inner side of the bottom plate (11), movable blocks (14) slidably connected with the bottom plate (11) are arranged on the outer sides of the left end and the right end of the first threaded rod (13) in a threaded connection mode, and a connecting rod (15) is hinged between the top ends of the movable blocks (14) and the supporting table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022806724.9U CN216576388U (en) | 2020-11-27 | 2020-11-27 | Welding seam aligning tool for factory modularized prefabrication of flange connection pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022806724.9U CN216576388U (en) | 2020-11-27 | 2020-11-27 | Welding seam aligning tool for factory modularized prefabrication of flange connection pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216576388U true CN216576388U (en) | 2022-05-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022806724.9U Active CN216576388U (en) | 2020-11-27 | 2020-11-27 | Welding seam aligning tool for factory modularized prefabrication of flange connection pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216576388U (en) |
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2020
- 2020-11-27 CN CN202022806724.9U patent/CN216576388U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231103 Address after: Building B4, 101, North Industrial Park, Yanchuan Community, Yanluo Street, Bao'an District, Shenzhen City, Guangdong Province, 518000 Patentee after: Jiufang fluid system technology (Shenzhen) Co.,Ltd. Address before: 518000 floor 1, building 1, jiayida science and Technology Park, liaokeng, Langxin community, Shiyan street, Bao'an District, Shenzhen, Guangdong Patentee before: Shenzhen Jiufang Fluid Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |