CN216575954U - Automatic welding system for aluminum alloy liquid accumulator - Google Patents
Automatic welding system for aluminum alloy liquid accumulator Download PDFInfo
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- CN216575954U CN216575954U CN202122546682.4U CN202122546682U CN216575954U CN 216575954 U CN216575954 U CN 216575954U CN 202122546682 U CN202122546682 U CN 202122546682U CN 216575954 U CN216575954 U CN 216575954U
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Abstract
The utility model discloses an automatic welding system of an aluminum alloy liquid accumulator, which comprises a lower cabinet body, a workbench, a welding machine, a control cabinet, a wire feeder, an operation table, a V-shaped clamp and a servo motor, wherein the output of the servo motor is connected with a first belt pulley, a rotating shaft penetrating through the workbench is arranged below the operation table, a second belt pulley is arranged on the rotating shaft, a belt is connected between the first belt pulley and the second belt pulley, a mounting bracket and a welding assembly are also arranged on the side edge of the workbench, the welding assembly comprises a welding bracket, a third air cylinder and a fixed welding gun which are fixed on the workbench, the output of the third air cylinder is connected with the fixed welding gun, a connecting bracket is arranged on the side edge above the mounting bracket, a first air cylinder is arranged above the connecting bracket, a piston rod of the first air cylinder extends downwards and then is connected with a pressing head, and a horizontal connecting rod is also arranged on the mounting bracket, a second cylinder is arranged on the horizontal connecting rod, and the output of the second cylinder is connected with a positioning clamp; this structure improves work efficiency.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to an automatic welding system for an aluminum alloy liquid accumulator.
Background
In prior art, as shown in fig. 1, more than one positioning bracket 21 needs to be fixed to the side of aluminum alloy reservoir 22, and this positioning bracket 21 is connected with aluminum alloy reservoir 22 shell through the welding, and present welding mode is generally welded the product through the manual work, leads to welding inefficiency, and the location is inaccurate moreover, needs to compress tightly the product in welding process simultaneously, leads to the operation inconvenient.
Disclosure of Invention
The utility model aims to provide an automatic welding system for an aluminum alloy liquid accumulator, which aims to solve the problems of inconvenient operation, low welding efficiency and inaccurate positioning in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: an automatic welding system for an aluminum alloy liquid accumulator comprises a lower cabinet body, wherein a workbench is arranged in the lower cabinet body, a welding machine and a control cabinet for controlling the whole system to work are arranged below the workbench, a wire feeder and an operation table which are connected with the output of the welding machine are arranged above the workbench, a V-shaped clamp for placing the aluminum alloy liquid accumulator is arranged above the operation table, a servo motor is fixed below the workbench, the output of the servo motor is connected with a first belt pulley, a rotating shaft penetrating through the workbench is arranged below the operation table, a second belt pulley is arranged on the rotating shaft, a belt is connected between the first belt pulley and the second belt pulley, a mounting bracket and a welding assembly which is connected with the output of the wire feeder are further arranged on the side edge of the workbench, the welding assembly comprises a welding bracket fixed on the workbench, a third cylinder obliquely arranged on the welding bracket and a fixed welding gun with the input end connected with the wire feeder, the output and the fixed welder of third cylinder are connected, the top side of installing support is provided with linking bridge, is provided with first cylinder in the top of linking bridge, the piston rod of first cylinder is connected with the pressure head after stretching downwards, the below tip of pressure head is provided with can compress tightly the locating support tip on the aluminum alloy reservoir, still be provided with the horizontal connecting rod on the installing support, be provided with the second cylinder on the horizontal connecting rod, the output connection of second cylinder has the positioning fixture who compresses tightly the locating support side.
Preferably, in order to conveniently change the size of the chuck, the chuck can clamp positioning brackets with different diameters, the positioning fixture comprises an L-shaped bracket, one side of the upper portion of the L-shaped bracket is connected with a piston rod of the second cylinder, a chuck is connected to a cross rod of the lower portion of the L-shaped bracket, and a chuck opening of the chuck faces to a side wall of the positioning bracket and is used for clamping the side wall of the positioning bracket.
Preferably, in order to improve the clamping effect and not damage the outer wall of the aluminum alloy liquid storage device, the V-shaped clamp comprises a V-shaped support, a V-shaped opening of the V-shaped support faces upwards, two ends of an opening of the V-shaped support are respectively connected with a rotating shaft in an inserting mode, a silica gel sleeve is sleeved outside the rotating shaft, and the extending direction of the rotating shaft is consistent with the extending direction of the length of the aluminum alloy liquid storage device.
Preferably, in order to improve the operation safety and conveniently check the fault problem in time, a closed cabinet body is arranged on the workbench, the front end of the closed cabinet body is connected with a movable sliding door in a sliding mode, an observation window is arranged on the movable sliding door, and a maintenance door is arranged at the rear end of the closed cabinet body.
Preferably, a smoke and dust outlet is arranged above the closed cabinet body for timely smoke discharge.
Preferably, in order to conveniently display data information, a liquid crystal display screen electrically connected with the control cabinet is arranged at the front end of the closed cabinet body.
Compared with the prior art, the utility model has the following beneficial effects: adopt automatic weld, autogiration realizes the round welding, finally improves work efficiency, reduces the cost of labor, and whole structure easy operation, compare artifical location, fix a position more accurately.
Drawings
FIG. 1 is a schematic structural diagram of an aluminum alloy reservoir in the prior art;
fig. 2 is a schematic front view of an automatic welding system for an aluminum alloy liquid reservoir according to embodiment 1;
fig. 3 is a schematic structural view of the back of the automatic welding system for an aluminum alloy liquid reservoir in embodiment 1 when one of the door bodies of the lower cabinet is disassembled;
FIG. 4 is a schematic structural view of an aluminum alloy reservoir automatic welding system when a lower cabinet body is removed and a workbench is seen from the bottom upwards;
FIG. 5 is a schematic structural view of an aluminum alloy reservoir automatic welding system when a front door body of a lower cabinet body is deleted;
FIG. 6 is a first schematic view of the upper structure of the workbench with one of the positioning brackets in place;
FIG. 7 is a second schematic view of the upper structure of the table with one of the positioning brackets in place;
FIG. 8 is a schematic structural view of the upper part of the worktable;
FIG. 9 is an enlarged view taken at A in FIG. 8;
FIG. 10 is a schematic structural diagram of an aluminum alloy liquid reservoir placed on a V-shaped clamp.
In the figure: the welding machine comprises a lower cabinet body 1, a workbench 2, a welding machine 3, a control cabinet 6, a wire feeder 4, an operation table 5, a V-shaped clamp 7, a servo motor 8, a first belt pulley 9, a rotating shaft 10, a second belt pulley 11, a belt 12, a mounting bracket 13, a welding assembly 14, a welding bracket 15, a third air cylinder 16, a fixed welding gun 17, a connecting bracket 18, a first air cylinder 19, a pressing head 20, a positioning bracket 21, an aluminum alloy liquid storage 22, a sharp head 23, a horizontal connecting rod 24, a second air cylinder 25, a positioning clamp 26, an L-shaped bracket 27, a clamping head 28, a V-shaped bracket 29, a rotating shaft 30, a silica gel sleeve 31, a closed cabinet body 32, a movable sliding door 33, an observation window 34, a maintenance door 35, a smoke and dust outlet 36 and a liquid crystal display screen 37.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 2-10, an embodiment of the present invention is shown: an automatic welding system for an aluminum alloy liquid accumulator comprises a lower cabinet body 1, wherein a workbench 2 is arranged in the lower cabinet body 1, a welding machine 3 and a control cabinet 6 for controlling the whole system to work are arranged below the workbench 2, a wire feeder 4 and an operation table 5 which are connected with the welding machine 3 in an output mode are arranged above the workbench 2, a V-shaped clamp 7 for placing an aluminum alloy liquid accumulator 22 is arranged above the operation table 5, a servo motor 8 is fixed below the workbench 2, a first belt pulley 9 is connected with the output of the servo motor 8, a rotating shaft 10 penetrating through the workbench 2 is arranged below the operation table 5, a second belt pulley 11 is arranged on the rotating shaft 10, a belt 12 is connected between the first belt pulley 9 and the second belt pulley 11, a mounting bracket 13 and a welding component 14 which is connected with the wire feeder 4 in an output mode are further arranged on the side edge of the workbench 2, the welding assembly 14 comprises a welding support 15 fixed on the workbench 2, a third cylinder 16 obliquely arranged on the welding support 15, and a fixed welding gun 17 with an input end connected with the wire feeder 4, an output end of the third cylinder 16 is connected with the fixed welding gun 17, a connecting support 18 is arranged on the side edge of the upper part of the mounting support 13, a first cylinder 19 is arranged above the connecting support 18, a piston rod of the first cylinder 19 extends downwards and then is connected with a pressing head 20, a tip 23 capable of pressing the positioning support 21 on an aluminum alloy liquid storage device 22 is arranged at the lower end part of the pressing head 20, a horizontal connecting rod 24 is further arranged on the mounting support 13, a second cylinder 25 is arranged on the horizontal connecting rod 24, and an output end of the second cylinder 25 is connected with a positioning clamp 26 for pressing the side edge of the positioning support 21.
During operation, as shown in fig. 1, firstly, the aluminum alloy liquid reservoir 22 is placed on the V-shaped fixture 7 and clamped, one of the positioning brackets 21 above is positioned below the pressing head 20, and it is ensured that the positioning fixture 26 clamps the side wall of the positioning bracket 21 below the pressing head 20, then a circle of welding machine is performed on the joint of the positioning bracket 21 and the aluminum alloy liquid reservoir 22 as shown by the arrow in fig. 1, at this time, the first cylinder 19 is driven to operate to drive the pressing head 20 to press down, the tip 23 is utilized to press and position the positioning bracket 21 and the aluminum alloy liquid reservoir 22, then the third cylinder 16 on the side is driven to operate to push the fixed welding gun 17 to move down to the welding machine point for welding, at this time, the control cabinet 6 controls the servo motor 8 to operate, the first belt pulley 9 is driven by the servo motor 8 to rotate, the second belt pulley 11 is driven by the belt 12 to rotate, and finally the rotating shaft 10 is driven by the second belt pulley 11 to rotate, finally drive the operation panel 5 of top rotatory, let the product rotatory, guarantee simultaneously that fixed welder 17 transports with soldering tin welding on the welding point that corresponds, finally form the round welding, and a locating support 21 welding back, each part resets, remove aluminum alloy reservoir 22 this moment and remove another needs welded locating support 21 to tip 23 below, then fix a position according to above-mentioned direction and compress tightly, weld again, consequently, adopt automatic weld through above-mentioned structure setting, the one round welding is realized in the automatic rotation, finally improve work efficiency, reduce the cost of labor, and whole structure easy operation, it is more accurate to compare artifical location.
Preferably, in order to conveniently change the size of the chuck 28 and enable the chuck 28 to clamp the positioning brackets 21 with different diameters, the positioning fixture 26 comprises an L-shaped bracket 27, one side of the upper part of the L-shaped bracket 27 is connected with a piston rod of the second cylinder 25, a chuck 28 is connected to a cross rod of the lower part of the L-shaped bracket 27, an opening of a chuck opening 28-1 of the chuck 28 faces to a side wall of the positioning bracket 21 and is used for clamping the side wall of the positioning bracket 21, and the chuck 28 and the L-shaped bracket 27 are fixed through screws.
Preferably, in order to improve the clamping effect and not damage the outer wall of the aluminum alloy liquid storage device 22, the V-shaped clamp 7 comprises a V-shaped bracket 29, the V-shaped opening of the V-shaped bracket 29 faces upwards, two ends of the opening of the V-shaped bracket 29 are respectively inserted with a rotating shaft 30, the silica gel sleeve 31 is sleeved outside the rotating shaft 30, the extending direction of the rotating shaft 30 is consistent with the length extending direction of the aluminum alloy liquid storage device 22, the rotating shaft 30 is arranged on two sides of the V-shaped bracket 29, meanwhile, the silica gel sleeve 31 is arranged on the rotating shafts 30, when the aluminum alloy liquid storage device 22 is placed between the two rotating shafts 30, by utilizing the product friction between the silica gel sleeve 31 on the rotating shaft 30 and the aluminum alloy liquid storage device 22, then the upper pressing head 20 can be utilized to effectively press the product on the V-shaped bracket 29, the clamping effect is improved, and set up silica gel cover 31 and can have no vestige when pressing from both sides tight product, avoid damaging aluminum alloy reservoir 22 outer wall.
Preferably, in order to improve the operation safety and facilitate timely checking of fault problems, the workbench 2 is provided with the enclosure 32, the front end of the enclosure 32 is connected with the movable sliding door 33 in a sliding manner, the movable sliding door 33 is provided with the observation window 34, the rear end of the enclosure 32 is provided with the maintenance door 35, internal conditions can be checked conveniently by arranging the observation window 34, the movable sliding door 33 is arranged in a sliding manner to facilitate movement, the sliding manner of the movable sliding door 3 and the enclosure 32 belongs to the conventional technology, and therefore detailed description is omitted, and the maintenance door 35 is arranged on the back of the enclosure 32 to facilitate later maintenance.
Preferably, a smoke and dust outlet 36 is provided above the closed cabinet 32 for discharging smoke in time.
Preferably, in order to display data information conveniently, a liquid crystal display 37 electrically connected with the control cabinet 6 is arranged at the front end of the closed cabinet 32, and the data information is convenient to view through the liquid crystal display 37.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides an aluminum alloy reservoir automatic weld system, includes cabinet body (1) down, is provided with workstation (2) in cabinet body (1) down, is provided with switch board (6) of welding machine (3) and control entire system work in the below of workstation (2), its characterized in that: the top of workstation (2) is provided with send a machine (4) and operation panel (5) with welding machine (3) output connection, the top of operation panel (5) is provided with V type anchor clamps (7) that are used for placing aluminum alloy reservoir (22), the below of workstation (2) is fixed with servo motor (8), the output of servo motor (8) is connected with first belt pulley (9), the below of operation panel (5) is provided with rotation axis (10) that runs through workstation (2), be provided with second belt pulley (11) on rotation axis (10), be connected with belt (12) between first belt pulley (9) and second belt pulley (11), still be provided with installing support (13) and with send a machine (4) output connection's welding subassembly (14) on the side of workstation (2), welding subassembly (14) are including fixing welding support (15) on workstation (2), A third cylinder (16) which is obliquely arranged on the welding bracket (15) and a fixed welding gun (17) the input end of which is connected with the wire feeder (4), the output of the third cylinder (16) is connected with a fixed welding gun (17), a connecting bracket (18) is arranged on the side edge above the mounting bracket (13), a first air cylinder (19) is arranged above the connecting bracket (18), a piston rod of the first air cylinder (19) extends downwards and then is connected with a pressing head (20), a tip (23) capable of pressing the positioning bracket (21) on the aluminum alloy liquid storage device (22) is arranged at the lower end part of the pressing head (20), a horizontal connecting rod (24) is further arranged on the mounting bracket (13), a second cylinder (25) is arranged on the horizontal connecting rod (24), and the output of the second cylinder (25) is connected with a positioning clamp (26) for compressing the side edge of the positioning bracket (21).
2. The aluminum alloy liquid reservoir automatic welding system of claim 1, wherein: the positioning fixture (26) comprises an L-shaped support (27), one side of the upper portion of the L-shaped support (27) is connected with a piston rod of the second air cylinder (25), a clamping head (28) is connected onto a cross rod below the L-shaped support (27), and an opening of a clamping opening (28-1) of the clamping head (28) faces to the side wall of the positioning support (21) and is used for clamping the side wall of the positioning support (21).
3. The aluminum alloy liquid reservoir automatic welding system according to claim 1 or 2, characterized in that: v type anchor clamps (7) are including V type support (29), the V type mouth of V type support (29) up, the opening both ends of V type support (29) are all pegged graft and are had a pivot (30), the outer silica gel cover (31) that has cup jointed of pivot (30), the direction is unanimous with the length of aluminum alloy reservoir (22) along the direction of stretching of pivot (30).
4. The aluminum alloy liquid reservoir automatic welding system of claim 3, wherein: be provided with the enclosure body (32) on workstation (2), the front end sliding connection of the enclosure body (32) has removal sliding door (33), be provided with observation window (34) on removal sliding door (33), the rear end of the enclosure body (32) is provided with maintenance door (35).
5. The aluminum alloy liquid accumulator automatic welding system of claim 4, wherein: a smoke and dust outlet (36) is arranged above the closed cabinet body (32).
6. The aluminum alloy liquid accumulator automatic welding system of claim 4, wherein: a liquid crystal display screen (37) electrically connected with the control cabinet (6) is arranged at the front end of the closed cabinet body (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122546682.4U CN216575954U (en) | 2021-10-22 | 2021-10-22 | Automatic welding system for aluminum alloy liquid accumulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122546682.4U CN216575954U (en) | 2021-10-22 | 2021-10-22 | Automatic welding system for aluminum alloy liquid accumulator |
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| Publication Number | Publication Date |
|---|---|
| CN216575954U true CN216575954U (en) | 2022-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122546682.4U Active CN216575954U (en) | 2021-10-22 | 2021-10-22 | Automatic welding system for aluminum alloy liquid accumulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878193A (en) * | 2021-10-22 | 2022-01-04 | 宁波宏钜智能设备有限公司 | Automatic welding system for aluminum alloy liquid accumulator |
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2021
- 2021-10-22 CN CN202122546682.4U patent/CN216575954U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878193A (en) * | 2021-10-22 | 2022-01-04 | 宁波宏钜智能设备有限公司 | Automatic welding system for aluminum alloy liquid accumulator |
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