CN216575491U - Alloy casting product corner removing device - Google Patents
Alloy casting product corner removing device Download PDFInfo
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- CN216575491U CN216575491U CN202122600390.4U CN202122600390U CN216575491U CN 216575491 U CN216575491 U CN 216575491U CN 202122600390 U CN202122600390 U CN 202122600390U CN 216575491 U CN216575491 U CN 216575491U
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Abstract
The utility model discloses an alloy cast product corner removing device which comprises a template and a cutting frame, wherein the template and the cutting frame can move up and down, a plurality of mold pits are formed in the outer wall of the top of the template, an installation frame is arranged on the outer wall of the template, the template and the cutting frame are respectively connected to the inner walls of two sides of the installation frame in a sliding mode, electric sliding rails are respectively arranged on the inner walls of two sides of the installation frame, the template and the cutting frame are respectively connected to the inner walls of the electric sliding rails in a sliding mode, and a plurality of inserting blocks are arranged on the outer wall of the bottom of the cutting frame. According to the utility model, the cutting frame and the template are arranged, the molten alloy is cast into the die pit, when the alloy liquid is not solidified after being cast, the cutting frame is controlled to descend, the excessive unset alloy liquid on the upper edge of the die pit is cut off by the descending pressure of the cutting frame, the excessive corners on the upper edges of the multiple die pits on the template are cut off at one time, the cutting efficiency of the corners of the alloy cast product is improved, the product meets the requirements of length, width and height, and the qualification rate of the product is improved.
Description
Technical Field
The embodiment of the utility model relates to the technical field of alloy casting, in particular to a device for removing corners of an alloy cast product.
Background
The rapid development of the modern cast alloy types and the smelting technology is mainly after the 50 th generation of the 20 th century, such as the great shortening of the annealing period of inoculated cast iron, nodular cast iron, vermicular cast iron and malleable cast iron, the development of the technology of smelting cast iron by an electric furnace, and the like. With the extensive and intensive research on various cast alloys, casting process methods and furnaces for smelting cast alloys, a plurality of new technologies and new achievements are continuously applied to production, generally, when alloy pouring is carried out, the whole die pit is covered by alloy liquid, the alloy liquid exceeds the die pit, after cooling, solidification and demolding, the edges of products are provided with edges and corners formed by the alloy exceeding, the appearance quality is greatly influenced, and an edge and corner removing device for cast alloy products is urgently needed to cut off the edges and corners formed by the alloy exceeding.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model aims to provide a device for removing the corner of an alloy casting product, which solves the defects in the prior art.
In order to achieve the above object, the following technical solutions are designed in the embodiments of the present invention:
the utility model provides an alloy casting product corner remove device, is including the template that can reciprocate and cutting frame, template top outer wall is opened has a plurality of die pits, and the template outer wall is provided with the installing frame, and template and cutting frame sliding connection are respectively on the both sides inner wall of installing frame.
As a still further scheme of the utility model: the inner walls of two sides of the mounting frame are respectively provided with an electric sliding rail, and the template and the cutting frame are respectively connected to the inner walls of the electric sliding rails in a sliding mode.
As a still further scheme of the utility model: the outer wall of the bottom of the cutting frame is provided with a plurality of inserting blocks, an annular metal cutter is fixed on the outer wall of the bottom of each inserting block, a fixing block is welded on the outer wall of one side of each inserting block, and the fixing blocks are fixed on the outer wall of the bottom of the cutting frame.
As a still further scheme of the utility model: the inner wall of the electric slide rail is connected with a sliding installation block in a sliding mode, a buffer groove is formed in the outer wall of one side of the sliding installation block, and the cutting frame is arranged on the inner wall of the buffer groove.
As a still further scheme of the utility model: the inner wall of the top of the buffer groove is fixed with a spring, and the outer wall of the bottom of the spring is fixed on the outer wall of the top of the cutting frame.
As a still further scheme of the utility model: the outer wall of the top of the cutting frame is provided with a plurality of air valves, the outer wall of one side of each air valve is provided with a connector, and the outer wall of one side of each air valve is provided with a fan-shaped spray head.
As a still further scheme of the utility model: the outer wall of one side of the mounting frame is fixed with a control panel, the outer wall of one side of the mounting frame is provided with an observation window, and the air valve and the electric slide rail are respectively electrically connected with the control panel.
As a still further scheme of the utility model: the inner wall of one side of the cutting frame is fixed with a temperature sensor which is electrically connected with the control panel.
Compared with the prior art, the utility model has the beneficial effects that:
the method comprises the steps of casting molten alloy into a die pit, controlling a cutting frame to descend when the molten alloy is not solidified after casting, cutting off redundant unset alloy liquid on the upper edge of the die pit through the descending pressure of the cutting frame, cutting off redundant corners on the upper edges of a plurality of die pits on a template at one time, improving the cutting-off efficiency of corners of an alloy casting product, enabling the product to meet the length, width and height requirements, and improving the qualification rate of the product.
The staff at first inserts a plurality of inserted block correspondences on the annular metal cutter and cuts the frame bottom, fix the fixed block in cutting the frame bottom through the screw afterwards, thereby accomplish the installation to the annular metal cutter, when the annular metal cutter is torn down to needs and is changed or wash, the staff can at first twist the screw that is used for fixed block, later with the hand hold the fixed block can be safe pull out annular metal cutter from cutting the frame bottom, avoid the staff to appear in the problem of annular metal cutter fish tail staff's hand when loading and unloading annular metal cutter.
When electronic slide rail drove the slidable mounting piece and moves down, the slidable mounting piece can drive and cut the whole downstream of frame to let the annular metal cutter that cuts the frame bottom cut the corner on the reason to the die hole, when annular metal cutter and template top outer wall contact, cut the frame and can extrude the spring, the spring can cushion annular metal cutter this moment, avoids annular metal cutter and template top outer wall to take place hard contact and leads to annular metal cutter or template impaired.
Drawings
FIG. 1 is a schematic front view of an apparatus for removing corners of an alloy cast product according to the present invention;
FIG. 2 is a schematic top view of the corner removing device for an alloy cast product according to the present invention;
FIG. 3 is a schematic structural view of a mounting frame of the corner removing device for an alloy cast product according to the present invention;
FIG. 4 is a schematic structural view of a cutting frame of the apparatus for removing corners of an alloy cast product according to the present invention;
fig. 5 is a schematic circuit flow diagram of the corner removing device for the alloy cast product according to the present invention.
In the figure: 1-template, 2-cutting frame, 3-mould pit, 4-mounting frame, 5-observation window, 6-electric slide rail, 7-slide mounting block, 8-spring, 9-buffer groove, 10-annular metal cutter, 11-plug block, 12-temperature sensor, 13-connector, 14-fixing block, 15-air valve and 16-sector spray head.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, it will be appreciated by those of ordinary skill in the art that numerous technical details are set forth in order to provide a better understanding of the present application in various embodiments of the present invention. However, the technical solutions claimed in the claims of the present application can be implemented without these technical details and with various changes and modifications based on the following embodiments.
In a second embodiment of the utility model, the utility model discloses a corner removing device for an alloy casting product, which comprises a template 1 and a cutting frame 2, wherein the template 1 and the cutting frame 2 can move up and down, a plurality of mold pits 3 are formed in the outer wall of the top of the template 1, an installation frame 4 is arranged on the outer wall of the template 1, and the template 1 and the cutting frame 2 are respectively connected to the inner walls of two sides of the installation frame 4 in a sliding manner; the method comprises the steps of casting molten alloy into a mold pit 3, controlling a cutting frame 2 to descend when the molten alloy is not solidified after casting, cutting off redundant unset alloy liquid on the upper edge of the mold pit 3 through the descending pressure of the cutting frame 2, cutting off redundant corners on the upper edges of a plurality of mold pits 3 on a template 1 at one time, improving the cutting efficiency of corners of an alloy casting product, enabling the product to meet the requirements of length, width and height, and improving the qualification rate of the product.
In order to effectively drive the cutting frame 2 and the template 1 to move up and down; as shown in fig. 1, 2 and 3, the inner walls of two sides of the mounting frame 4 are respectively provided with an electric slide rail 6, and the template 1 and the cutting frame 2 are respectively connected to the inner walls of the electric slide rails 6 in a sliding manner; the staff can control the electric slide rail 6 to drive the template 1 or the cutting frame 2 to move up and down.
The working principle is as follows: the method comprises the steps that molten alloy is poured into a mold pit 3, when the molten alloy is not solidified after being poured, a cutting frame 2 is controlled to descend, redundant unset alloy liquid on the upper edge of the mold pit 3 is cut off through the descending pressure of the cutting frame 2, redundant corners on the upper edges of a plurality of mold pits 3 on a template 1 are cut off at one time, and a worker can control an electric sliding rail 6 to drive the template 1 or the cutting frame 2 to move up and down.
In the second embodiment of the utility model, the utility model discloses a device for removing the corner of an alloy casting product, which aims to conveniently replace an annular metal cutter 10 at the bottom of a cutting frame 2; as shown in fig. 3 and 4, the present embodiment is modified from embodiment 1 as follows: the outer wall of the bottom of the cutting frame 2 is inserted with a plurality of inserting blocks 11, the outer wall of the bottom of each inserting block 11 is fixedly provided with an annular metal cutter 10 through a screw, the outer wall of one side of each inserting block 11 is welded with a fixing block 14, and the fixing block 14 is fixed on the outer wall of the bottom of the cutting frame 2 through a screw; the staff at first inserts the cutting frame 2 bottom with a plurality of inserts 11 correspondences on the annular metal cutter 10, fix fixed block 14 in cutting frame 2 bottom through the screw afterwards, thereby accomplish the installation to annular metal cutter 10, when needing to pull down annular metal cutter 10 and change or wash, the staff can at first twist the screw that is used for fixed block 14, later with the hand hold fixed block 14 can be safe pull out annular metal cutter 10 from cutting frame 2 bottom, the problem of avoiding the staff annular metal cutter 10 fish tail staff's hand when loading and unloading annular metal cutter 10 appears.
In order to effectively buffer the cutting frame 2; as shown in fig. 3 and 4, the inner wall of the electric slide rail 6 is connected with a sliding installation block 7 in a sliding manner, the outer wall of one side of the sliding installation block 7 is provided with a buffer groove 9, and the cutting frame 2 is inserted into the inner wall of the buffer groove 9; a spring 8 is fixed on the inner wall of the top of the buffer groove 9 through a screw, and the outer wall of the bottom of the spring 8 is fixed on the outer wall of the top of the cutting frame 2 through a screw; when electronic slide rail 6 drove the gliding mounting piece 7 lapse, the gliding mounting piece 7 can drive and cut the whole lapse of frame 2 to let the annular metal cutter 10 of cutting 2 bottoms cut the corner on the reason of the die hole 3, when annular metal cutter 10 and the contact of 1 top outer wall of template, cut frame 2 can extrude spring 8, spring 8 can cushion annular metal cutter 10 this moment, avoid annular metal cutter 10 and 1 top outer wall of template to take place the hard contact and lead to annular metal cutter 10 or template 1 impaired.
To avoid the cut corners from adhering to the annular metal cutter 10; as shown in fig. 4, a plurality of air valves 15 are inserted into the outer wall of the top of the cutting frame 2, a connecting port 13 is formed in the outer wall of one side of each air valve 15, and a fan-shaped spray head 16 is inserted into the outer wall of one side of each air valve 15; be connected connector 13 with outside air pump through the pipeline, after electronic slide rail 6 drives cutting frame 2 pair angle and cuts, control panel can control pneumatic valve 15 and open, and the gas that outside air pump blew out this moment can be through 16 blowout to the outside of fan-shaped shower nozzles to blow the corner after the excision of adhesion at annular metal cutter 10 outer wall down on template 1, electronic slide rail 6 drives cutting frame 2 again afterwards and rises, and the corner of avoiding blowing down falls into die pit 3.
In order to improve the overall functionality of the corner removal device; as shown in fig. 3 and 4, a control panel is fixed on the outer wall of one side of the mounting frame 4 through screws, an observation window 5 is arranged on the outer wall of one side of the mounting frame 4, and the air valve 15 and the electric slide rail 6 are respectively and electrically connected with the control panel; a temperature sensor 12 is fixed on the inner wall of one side of the cutting frame 2 through screws, the temperature sensor 12 is electrically connected with a control panel, and the model of the temperature sensor 12 is GX18B 20; the staff can observe the operation condition inside the equipment through the observation window 5, and the temperature sensor 12 can monitor the temperature of the cutting frame 2 in real time.
The working principle is as follows: the installation of the annular metal cutter 10 is completed by firstly inserting the plurality of inserting blocks 11 on the annular metal cutter 10 into the bottom of the cutting frame 2 correspondingly by a worker, and then fixing the fixing block 14 at the bottom of the cutting frame 2 through screws, when the annular metal cutter 10 needs to be removed for replacement or cleaning, the worker can firstly twist off the screws for fixing the fixing block 14, then safely pull the annular metal cutter 10 out of the bottom of the cutting frame 2 by holding the fixing block 14 with hands, when the electric slide rail 6 drives the sliding mounting block 7 to move downwards, the sliding mounting block 7 can drive the cutting frame 2 to move downwards integrally, so that the annular metal cutter 10 at the bottom of the cutting frame 2 cuts the corner at the upper edge of the mold pit 3, when the annular metal cutter 10 is in contact with the outer wall at the top of the mold plate 1, the cutting frame 2 can extrude the spring 8, and at the moment, the spring 8 can buffer the annular metal cutter 10, be connected connector 13 with outside air pump through the pipeline, drive when electronic slide rail 6 and cut frame 2 to the opposite side angle and cut the back, control panel can control pneumatic valve 15 and open, and the gas that outside air pump blew out this moment can be through fan-shaped shower nozzle 16 outwards blowout to blow the corner after the excision of adhesion at annular metal cutter 10 outer wall down on template 1, electronic slide rail 6 drives again afterwards and cuts frame 2 and rise.
It will be understood by those of ordinary skill in the art that the foregoing embodiments are specific examples for carrying out the utility model, and that various changes in form and details may be made therein without departing from the spirit and scope of the utility model in practice.
Claims (8)
1. The utility model provides an alloy casting product corner remove device, includes template (1) and cutting frame (2) that can reciprocate, its characterized in that, template (1) top outer wall is opened has a plurality of die pits (3), and template (1) outer wall is provided with installing frame (4), and template (1) and cutting frame (2) sliding connection respectively are on the both sides inner wall of installing frame (4).
2. The alloy cast product corner removing device according to claim 1, wherein the inner walls of the two sides of the mounting frame (4) are respectively provided with an electric sliding rail (6), and the template (1) and the cutting frame (2) are respectively connected to the inner walls of the electric sliding rails (6) in a sliding manner.
3. The alloy cast product corner removing device according to claim 2, wherein a plurality of inserting blocks (11) are arranged on the outer wall of the bottom of the cutting frame (2), the annular metal cutter (10) is fixed on the outer wall of the bottom of each inserting block (11), a fixing block (14) is welded on the outer wall of one side of each inserting block (11), and each fixing block (14) is fixed on the outer wall of the bottom of the cutting frame (2).
4. The alloy cast product corner removing device according to claim 2, wherein a sliding installation block (7) is connected to the inner wall of the electric sliding rail (6) in a sliding mode, a buffer groove (9) is formed in the outer wall of one side of the sliding installation block (7), and the cutting frame (2) is arranged on the inner wall of the buffer groove (9).
5. The alloy cast product corner removing device according to claim 4, wherein a spring (8) is fixed on the top inner wall of the buffer groove (9), and the bottom outer wall of the spring (8) is fixed on the top outer wall of the cutting frame (2).
6. The alloy casting product corner removing device according to claim 5, wherein a plurality of air valves (15) are arranged on the outer wall of the top of the cutting frame (2), a connecting port (13) is formed in the outer wall of one side of each air valve (15), and a fan-shaped spray head (16) is arranged on the outer wall of one side of each air valve (15).
7. The alloy cast product corner removing device according to claim 2, wherein a control panel is fixed on the outer wall of one side of the mounting frame (4), an observation window (5) is arranged on the outer wall of one side of the mounting frame (4), and the air valve (15) and the electric sliding rail (6) are respectively and electrically connected with the control panel.
8. The alloy cast product corner removing device according to claim 7, wherein a temperature sensor (12) is fixed on the inner wall of one side of the cutting frame (2), and the temperature sensor (12) is electrically connected with a control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122600390.4U CN216575491U (en) | 2021-10-28 | 2021-10-28 | Alloy casting product corner removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122600390.4U CN216575491U (en) | 2021-10-28 | 2021-10-28 | Alloy casting product corner removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216575491U true CN216575491U (en) | 2022-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122600390.4U Active CN216575491U (en) | 2021-10-28 | 2021-10-28 | Alloy casting product corner removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216575491U (en) |
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2021
- 2021-10-28 CN CN202122600390.4U patent/CN216575491U/en active Active
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