CN206435728U - Core automation paint line - Google Patents
Core automation paint line Download PDFInfo
- Publication number
- CN206435728U CN206435728U CN201621430620.XU CN201621430620U CN206435728U CN 206435728 U CN206435728 U CN 206435728U CN 201621430620 U CN201621430620 U CN 201621430620U CN 206435728 U CN206435728 U CN 206435728U
- Authority
- CN
- China
- Prior art keywords
- drive
- frame
- axle
- guide rail
- core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model discloses core automation paint line, including frame, guide rail, drive mechanism, guiding mechanism, suspender and fuel tank, guide rail is arranged in frame, has guide groove in guide rail, and drive mechanism is arranged in frame, driving member is provided with guide groove, drive mechanism drives driving member, is installed on driving member and is provided with suspender on guiding mechanism, guiding mechanism, oil groove is installed in frame, guide rail above oil groove first extends obliquely out downwards rear horizontal-extending finally extend obliquely.The structure can improve coating efficiency, improve the quality stability of core.
Description
Technical field
The utility model is related to core automation paint line.
Background technology
New energy automobile motor spiral water-cooling casing belongs to new industry, current new-energy automobile manufacturing technology developed country
Such as Japan, Germany all carry out the production in enormous quantities of motor water cooling casing using the method for low pressure casting；Low pressure casting spiral
Water channel technique is cast with very big difference, in many low-pressure casting process links, motor helical water cooling casing with conventional low
Internal structure quality determines the power and vehicle performance of electric automobile, and the internal structure shaping of casing is decided by core again
Quality, the quality of core quality decides the low pressure casting quality of motor helical water cooling casing；Its technological core is that low pressure is cast
Molding resins sand core structure performance, should ensure that core can not break during casting, will also ensure sand energy in subsequent handling
Smoothly clear.Water channel will be caused to block in casing if core breaks, cause water channel not smooth, the product report done
It is useless.
The spiral channel of New energy automobile motor shell low pressure casting hollow structure is formed by spiral core, therefore, spiral sand
The preparation of core is the first important procedure of low pressure casting aluminum alloy casing；It is in the state of high temperature in casing low pressure casting process
Carry out, the aluminium liquid impact of 650 °C of high temperature above is also suffered therebetween, it is therefore desirable to which spiral channel core has enough intensity
It just can guarantee that low pressure casting process is smoothed out, in the technical process of aluminium alloy casing low pressure casting, first have to the work done
It is exactly that core prepares, alloy melting and mould prepare, and are also the first step for improving motor casing low pressure casting quality.And constantly increase severely
New-energy automobile production requirement water cooling casing in urgent need to be improved quality and accelerate production efficiency, therefore improve core shaping work
The automaticity of core coating coating is improved while skill technology, is also to change manual unstability and repeatedly remove
Fortune, reduces spiral core and subsequently scraps, improve the necessary links of new-energy automobile casing quality and yield.
The protective layer that alcohol-base paint layer is formed for the surface that the alcohol-base paint of low pressure casting is sprayed on helical structure core；
Specifically there is following effect：
1st, surface roughness is reduced：Space is clogged, heat effect is shielded；
2nd, prevent or reduce the casting flaw relevant with sand mold：Burr, sand washing, increasing C, S, P, stomata etc..Produced with coating
Metallurgical effect, improves local surfaces performance and inherent quality.Prevent casting scab；
3rd, surface roughness is reduced；
4th, mould surface is reinforced；
5th, shielding or buffer action；
6th, casting surface alloying and crystal grain refinement；
7th, casting falling sand is reduced；
8th, Casting Solidification Temperature Field is adjusted.
Spraying way is alcohol-base paint to be coated on spiral channel core to form layer protective layer by hand at present so that sand
Core will not be broken etc. when high-temperature low-pressure is cast by high temperature aluminium liquid impact failure, and the efficiency of which is low, and the quality of core is unstable
It is fixed.
The content of the invention
In order to improve coating efficiency, the quality stability of core is improved, the utility model is automated there is provided a kind of core
Paint line.
To reach above-mentioned purpose, core automation paint line, it is characterised in that：Including frame, guide rail, driving machine
Structure, guiding mechanism, suspender and fuel tank, guide rail are arranged in frame, have guide groove in guide rail, and drive mechanism is arranged on frame
On, driving member is provided with guide groove, drive mechanism driving driving member is installed on driving member on guiding mechanism, guiding mechanism
Suspender is installed, oil groove is installed in frame, the guide rail above oil groove first extends obliquely out downwards rear horizontal-extending last
Extend obliquely.
Said structure is, it is necessary to which the core of application is lifted by suspender.When drive mechanism works, drive mechanism drives driving member
Motion, driving member drives guiding mechanism motion, and guiding mechanism drives suspender motion, when guiding mechanism is moved on the upside of fuel tank,
Due to using guide rail structure of the present utility model, therefore, guiding mechanism, suspender and core enter fuel tank in the presence of guide rail
It is interior, application is carried out to core in fuel tank.Multiple guiding mechanisms are set on guide rail, and hang suspender, so, with transmission
The motion of part, core constantly continuously can pass through from fuel tank, the efficiency of application be improved, in addition, will not be by people during application
The influence of work, the quality of application can be guaranteed.
Further, described guide rail is ring-shaped guide rail.So facilitate continuous operation.
Further, described drive mechanism includes drive motor, rotary shaft, the first belt pulley, the second belt pulley, first
Belt, drive sprocket, driven sprocket, drive shaft and drive sprocket, drive motor are arranged in frame, and rotary shaft passes through bearing block
It is arranged on bearing in frame, the first belt pulley is arranged on the output shaft of drive motor, the second belt pulley is arranged on rotary shaft
On, the first belt sleeve is on the first belt pulley and the second belt pulley, and drive sprocket is installed on the rotary shaft, and drive shaft passes through bearing
It is arranged on bearing block in frame, driven sprocket is installed on the driving shaft, and chain is provided between drive sprocket and driven sprocket,
Drive sprocket is installed on the driving shaft.Said mechanism, drive motor drives the rotation of the first belt pulley, and the first belt pulley passes through first
The belt pulley of belt drive second rotate, the second belt by rotary shaft drive drive sprocket rotate, drive sprocket by chain, from
Movable sprocket rotation drives drive shaft rotation, and drive shaft drives drive sprocket rotation, and drive sprocket drives drive member.
Further, described driving member is chain, and chain is engaged with drive sprocket.
Further, guide groove is opening down, and flange is provided with the lower edge of guide groove；Described guiding mechanism bag
First axle, the second axle, the first directive wheel and the second directive wheel are included, first axle is arranged on driving member, the axis horizontal of first axle
Set, the second axle is arranged on driving member, and the axis of the second axle is vertically arranged, and the first directive wheel is provided with first axle, the
The top surface and Hp contacts of one directive wheel and guide groove, are provided with the second directive wheel, the second directive wheel is with being oriented on the second axle
The side wall contact of groove.Said structure, carries out laterally steering by the first directive wheel, vertical lead can be carried out by the second directive wheel
To.
Further, described suspender includes suspension rod, arm and suspension ring, and suspension rod is connected on guiding mechanism, arm connection
In the lower end of suspension rod, provided with two respectively to the diagonally disposed suspension ring in both sides on arm, two suspension ring are triangular in shape.Due to core
It is to be formed by sand grains through the core shooter system of penetrating, its limited strength, and also spiral channel core is complex-shaped, slightly touches and damages, therefore,
There is provided above-mentioned suspender.
Further, fuel tank bottom be provided with propeller.Propeller is stirred to the oil in fuel tank, allows application more
It is uniform.
Further, it is provided with drain pan positioned at the lower section of guide rail in frame.In coating process, meeting on core and suspender
Oil is remained, by setting drain pan, then oil residues can be collected.
Brief description of the drawings
Fig. 1 is stereogram of the present utility model.
Fig. 2 is the stereogram at another visual angle of the utility model.
Fig. 3 is the schematic diagram for concealing part guide rails.
Fig. 4 is the schematic diagram of guiding mechanism.
Fig. 5 is the cross-sectional view of guide rail.
Embodiment
The utility model is further elaborated with reference to the accompanying drawings and detailed description.
As shown in Figure 1 to Figure 3, core automation paint line includes frame 1, guide rail 2, drive mechanism 3, guiding mechanism
4th, suspender 5, fuel tank 6 and drain pan 7.
Guide rail 2 is arranged in frame 1, and guide rail 2 is ring-shaped guide rail, and continuous conveying so can be achieved, and is improved efficiency, is such as schemed
Shown in 5, there is guide groove 21 in guide rail 2, the lower edge of guide groove 21 has flange 22.
As shown in Figure 1 to Figure 3, drive mechanism 2 is arranged in frame 1.Described drive mechanism 3 include drive motor 31,
Rotary shaft 32, the first belt pulley 33, the second belt pulley 34, the first belt, drive sprocket 35, driven sprocket 36, the and of drive shaft 37
Drive sprocket 38, drive motor is arranged in frame, and rotary shaft is arranged in frame by bearing block and bearing, the first belt pulley
On the output shaft of drive motor, the second belt pulley is installed on the rotary shaft, and the first belt sleeve is in the first belt pulley and the
On two belt pulleys, drive sprocket is installed on the rotary shaft, and drive shaft is arranged in frame by bearing and bearing block, driven sprocket
Install on the driving shaft, chain is provided between drive sprocket and driven sprocket, drive sprocket is installed on the driving shaft.Above-mentioned machine
Structure, drive motor drives the rotation of the first belt pulley, and the first belt pulley is rotated by first the second belt pulley of belt drive, the second skin
Band logical crosses rotary shaft and drives drive sprocket rotation, and drive sprocket drives drive shaft to rotate by chain, driven sprocket rotation, driving
Axle drives drive sprocket rotation, and drive sprocket drives driving member 8 to move.In the present embodiment, driving member 8 is driving chain.
Driving chain is located in guide groove.Drive sprocket driving driving chain motion.
Guiding mechanism 4 is installed on driving member 8, as shown in figure 4, the guiding mechanism 4 stated includes first axle 41, the second axle
42nd, the first directive wheel 43 and the second directive wheel 44, first axle 41 are arranged on driving member, and the axis horizontal of first axle 41 is set,
Second axle 42 is arranged on driving member, and the axis of the second axle 42 is vertically arranged, and the first directive wheel 43 is provided with first axle 41,
The top surface and Hp contacts of first directive wheel 43 and guide groove, are provided with the second directive wheel 44 on the second axle 42, and second is oriented to
Wheel 44 is contacted with the side wall of guide groove.Said structure, carries out laterally steering by the first directive wheel, can be entered by the second directive wheel
The vertical guiding of row.
Suspender 5 is installed, described suspender 5 includes suspension rod 51, arm 52 and suspension ring 53, suspension rod connection on guiding mechanism 4
On guiding mechanism, arm is connected to the lower end of suspension rod, provided with two respectively to the diagonally disposed suspension ring in both sides, two on arm
Suspension ring are triangular in shape.Because core is to be formed by sand grains through the core shooter system of penetrating, its limited strength, and the shape of spiral channel core
Shape is complicated, slightly touches and damages, therefore, there is provided above-mentioned suspender.
Oil groove 6 is installed in frame, the bottom of oil groove is provided with propeller, can stir painting charge of oil, make application more equal
It is even.Guide rail above oil groove first extends obliquely out downwards rear horizontal-extending finally extend obliquely.
In frame 1 drain pan 7 is provided with positioned at the lower section of guide rail.In coating process, it can be remained on core and suspender
Oil, by setting drain pan, then can collect oil residues.
Said structure is, it is necessary to which the core of application is lifted by suspender.When drive mechanism works, drive mechanism drives driving member
Motion, driving member drives guiding mechanism motion, and guiding mechanism drives suspender motion, when guiding mechanism is moved on the upside of fuel tank,
Due to using guide rail structure of the present utility model, therefore, guiding mechanism, suspender and core enter fuel tank in the presence of guide rail
It is interior, application is carried out to core in fuel tank.Multiple guiding mechanisms are set on guide rail, and hang suspender, so, with transmission
The motion of part, core constantly continuously can pass through from fuel tank, the efficiency of application be improved, in addition, will not be by people during application
The influence of work, the quality of application can be guaranteed.
Claims (8)
1. core automation paint line, it is characterised in that：Including frame, guide rail, drive mechanism, guiding mechanism, suspender and
Fuel tank, guide rail is arranged in frame, has guide groove in guide rail, and drive mechanism is arranged in frame, is provided with and is passed in guide groove
Moving part, drive mechanism driving driving member, installs on driving member and is provided with suspender on guiding mechanism, guiding mechanism, in frame
Oil groove is installed, guide rail above oil groove first extends obliquely out downwards rear horizontal-extending finally extend obliquely.
2. core automation paint line according to claim 1, it is characterised in that：Described guide rail is led for annular
Rail.
3. core automation paint line according to claim 1, it is characterised in that：Described drive mechanism includes driving
Dynamic motor, rotary shaft, the first belt pulley, the second belt pulley, the first belt, drive sprocket, driven sprocket, drive shaft and drive chain
Wheel, drive motor is arranged in frame, and rotary shaft is arranged in frame by bearing block and bearing, and the first belt pulley, which is arranged on, to be driven
On the output shaft of dynamic motor, the second belt pulley is installed on the rotary shaft, and the first belt sleeve is in the first belt pulley and the second belt pulley
On, drive sprocket is installed on the rotary shaft, and chain is provided between drive sprocket and driven sprocket, and drive shaft passes through bearing and axle
Bearing is arranged in frame, and driven sprocket is installed on the driving shaft, and drive sprocket is installed on the driving shaft.
4. core automation paint line according to claim 3, it is characterised in that：Described driving member is chain,
Chain is engaged with drive sprocket.
5. core automation paint line according to claim 1, it is characterised in that：Guide groove it is opening down,
The lower edge of guide groove is provided with flange；Described guiding mechanism includes first axle, the second axle, the first directive wheel and second and is oriented to
Wheel, first axle is arranged on driving member, and the axis horizontal of first axle is set, and the second axle is arranged on driving member, the axle of the second axle
Line is vertically arranged, and the top surface and Hp contacts of the first directive wheel, the first directive wheel and guide groove are provided with first axle,
Second directive wheel is installed, the second directive wheel is contacted with the side wall of guide groove on two axles.
6. core automation paint line according to claim 1, it is characterised in that：Described suspender include suspension rod,
Arm and suspension ring, suspension rod are connected on guiding mechanism, and arm is connected to the lower end of suspension rod, provided with two respectively to two on arm
The diagonally disposed suspension ring in side, two suspension ring are triangular in shape.
7. core automation paint line according to claim 1, it is characterised in that：Fuel tank bottom be provided with spiral
Oar.
8. core automation paint line according to claim 1, it is characterised in that：It is located in frame under guide rail
Side is provided with drain pan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621430620.XU CN206435728U (en) | 2016-12-25 | 2016-12-25 | Core automation paint line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621430620.XU CN206435728U (en) | 2016-12-25 | 2016-12-25 | Core automation paint line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206435728U true CN206435728U (en) | 2017-08-25 |
Family
ID=59647879
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621430620.XU Expired - Fee Related CN206435728U (en) | 2016-12-25 | 2016-12-25 | Core automation paint line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206435728U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311650A (en) * | 2018-04-20 | 2018-07-24 | 惠州市威盛工业有限公司 | A kind of spiral channel sand core automatic stirring applies hang device and sand core applies hanging method |
| CN111889329A (en) * | 2020-07-16 | 2020-11-06 | 管冰倩 | Surface coating processing technology for valve body products |
| CN114130601A (en) * | 2022-01-13 | 2022-03-04 | 杨文荣 | Coating device for valve production and coating method thereof |
-
2016
- 2016-12-25 CN CN201621430620.XU patent/CN206435728U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108311650A (en) * | 2018-04-20 | 2018-07-24 | 惠州市威盛工业有限公司 | A kind of spiral channel sand core automatic stirring applies hang device and sand core applies hanging method |
| CN111889329A (en) * | 2020-07-16 | 2020-11-06 | 管冰倩 | Surface coating processing technology for valve body products |
| CN114130601A (en) * | 2022-01-13 | 2022-03-04 | 杨文荣 | Coating device for valve production and coating method thereof |
| CN114130601B (en) * | 2022-01-13 | 2022-12-16 | 东裕(桐柏)精密金属有限公司 | Coating device for valve production and coating method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206435728U (en) | Core automation paint line | |
| CN102076446B (en) | Forging apparatus and forging method for rheo-casting | |
| CN102240861B (en) | Method and equipment for manufacturing gradient functional structure | |
| CN2863295Y (en) | Single driving synchronization type round barrel flanging beader | |
| CN206898546U (en) | A kind of vertical circular seam welding machine | |
| CN108856697B (en) | Full-automatic casting equipment for aluminum piston of gasoline engine | |
| CN106735142B (en) | Produce the automatic casting machine of aluminum piston blank | |
| CN111644596A (en) | Casting method of integral water-cooled motor shell with prefabricated spiral water channel | |
| CN204545001U (en) | Magnesium alloy auto hub shaped device | |
| CN112795823A (en) | Forging process of aluminum alloy automobile hub | |
| CN206343616U (en) | Produce the automatic casting machine of aluminum piston blank | |
| CN211490666U (en) | Fitting-out part numerical control machining center | |
| CN103182480B (en) | Gravity casting process for engine cylinder cover | |
| CN216126527U (en) | Casting equipment for casting ultrahigh-strength aluminum alloy hub material for vehicle | |
| CN104028727B (en) | A kind of speed changer back cover mould and casting method thereof | |
| CN115555549A (en) | Spoke casting, machining and forming system and machining method realized by using same | |
| CN211966169U (en) | Car tappet apparatus for producing with control by temperature change function | |
| CN111906507B (en) | High-efficiency low-cost production process for wind power gear shaft | |
| CN208147334U (en) | A kind of subframe production line | |
| CN104815922A (en) | Magnesium alloy vehicle hub molding device and molding process | |
| CN112705607A (en) | Production line for producing automobile hub through hot forming process | |
| CN205324676U (en) | Horizontal centrifugal casting machine | |
| CN206643319U (en) | A kind of die casting barrel in auto parts production | |
| CN109719471A (en) | A kind of cold-extrusion shaping method of rack gear | |
| CN204234666U (en) | Wax-pattern cleaning device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170825 Termination date: 20171225 |