CN216574468U - Copper ball sorting and cleaning machine - Google Patents

Abstract

The utility model provides a copper ball letter sorting cleaning machine, includes the frame, and the slope is provided with multistage screening mechanism on the frame, and the below of multistage screening mechanism is corresponding to be provided with a plurality of groups and smoothly send discharge mechanism, and multistage screening mechanism with smoothly send to be provided with respectively on the discharge mechanism to circulate and spray the mechanism, be equipped with a plurality of groups of corresponding overflow cylinder groups under the discharge mechanism is slided to a plurality of groups, overflow cylinder group sprays mechanism interconnect with circulating. The utility model discloses a multistage screening mechanism, smooth discharge mechanism and circulation spray a series of linkage cooperations of mechanism to realized sorting the cleaning job to the automation of copper ball, compared with traditional manual operation mode, can reduce operator's operation intensity by a wide margin, the reduction that also can the great degree simultaneously consumes resources in the aspect of the medicine, reduces operator's operating cost.

Description

Copper ball sorting and cleaning machine

Technical Field

The utility model relates to a copper ball letter sorting cleaning machine belongs to maintenance equipment technical field.

Background

The electroplating process needs to regularly maintain the anode phosphor copper balls, and the fine phosphor copper balls are sorted and cleaned to ensure the area of the anode and ensure the stability of the quality of the electroplated copper plating. At present, the maintenance mode of the copper ball is basically manually operated by people, but the mode obviously consumes more time and energy, and the liquid medicine used in the maintenance process has larger loss, so that the overall required cost is relatively higher, and certain inconvenience is brought to the production and operation of an operator.

SUMMERY OF THE UTILITY MODEL

Not enough to above-mentioned prior art, the utility model provides a copper ball letter sorting cleaning machine.

In order to achieve the above object, the utility model adopts the following technical scheme: the utility model provides a copper ball letter sorting cleaning machine, includes the frame, and the slope is provided with multistage screening mechanism on the frame, and the below of multistage screening mechanism is corresponding to be provided with a plurality of groups and smoothly send discharge mechanism, and multistage screening mechanism with smoothly send to be provided with respectively on the discharge mechanism to circulate and spray the mechanism, be equipped with a plurality of groups of corresponding overflow cylinder groups under the discharge mechanism is slided to a plurality of groups, overflow cylinder group sprays mechanism interconnect with circulating.

Preferably, the multistage screening mechanism comprises 4 groups of screening roller sets which are connected with the frame, wherein the screening roller sets are respectively a first screening roller set, a second screening roller set, a third screening roller set and a fourth screening roller set, the distances between the screening rollers corresponding to the 4 groups of screening roller sets are respectively L1, L2, L3 and L4, and L1 < L2 < L3 < L4.

Preferably, L1-5 mm, L2-8 mm and L3-10 mm.

Preferably, L4 is 13 mm.

Preferably, a bearing is arranged between the screening roller and the frame.

Preferably, the multistage screening mechanism further comprises a transmission structure, the transmission structure comprises a transmission motor, a first gear and a second gear, the transmission motor is fixedly arranged on one side of the frame, the second gear is fixedly arranged on the screening rollers of the screening roller group, and the transmission motor is in transmission connection with the second gear through the first gear.

Preferably, the first gear and the second gear are in transmission connection through a first transmission chain.

Preferably, the first gear and the transmission motor are in transmission connection through a second transmission chain.

Preferably, the material sliding and sending mechanism comprises a first oblique slide way and a second oblique slide way, a plurality of liquid leakage grooves are formed in the second oblique slide way, and the first oblique slide way is arranged above the second oblique slide way and is staggered with the second oblique slide way.

Preferably, a partition plate is arranged between the plurality of groups of sliding and feeding mechanisms.

Preferably, a material outlet is formed in the end of the second oblique sliding way.

Preferably, the circulation spray mechanism include that the one-level sprays pipeline, second grade spray pipeline, intercommunication pipeline and water pump, the one-level sprays the pipeline setting in the top of multistage screening mechanism, the second grade sprays the pipeline setting in the top of smooth discharge mechanism that delivers, the overflow jar group including be used for retrieving the one-level overflow jar that the one-level sprayed pipeline sprayed liquid and be used for retrieving the second grade overflow jar that the second grade sprayed pipeline sprayed liquid, the overflow mouth has all been seted up between two adjacent one-level overflow jars, between two adjacent second grade overflow jars, one-level spray pipeline, second grade spray pipeline, one-level overflow jar and second grade overflow jar through intercommunication pipeline and water pump interconnect.

Preferably, the heights of the overflow ports of the first-stage overflow cylinder and the second-stage overflow cylinder are gradually reduced along the advancing direction of the copper ball.

Preferably, the water pump is respectively arranged below the first-stage overflow cylinder corresponding to the third screening roller group and the first-stage overflow cylinder and the second-stage overflow cylinder corresponding to the fourth screening roller group, the first-stage spraying pipeline comprises a first spraying pipeline, a second spraying pipeline, a third spraying pipeline and a fourth spraying pipeline, the first spraying pipeline is arranged above the first screening roller set, the first spraying pipeline is arranged above the second screening roller set, the first spraying pipeline and the second spraying pipeline are mutually connected with a first-stage overflow cylinder below the fourth screening roller set through a communicating pipeline and a water pump, the third spraying pipeline is arranged above the third screening roller set, and is mutually connected with a first-stage overflow cylinder below the third screening roller group through a communicating pipeline and a water pump, a fourth spraying pipeline is arranged above the fourth screening roller group, and the second-stage spraying pipeline is connected with a second-stage overflow cylinder below the fourth screening roller group through a communicating pipeline and a water pump.

Preferably, the second-stage overflow cylinder corresponding to the fourth screening roller group is L-shaped.

Preferably, an overflow port is formed between the first-stage overflow cylinder and the second-stage overflow cylinder corresponding to the fourth screening roller set.

Preferably, the secondary spraying pipeline is fixedly arranged below the first inclined slideway.

Preferably, the screening device further comprises a hopper, and the hopper is arranged on one side of the multi-stage screening mechanism.

Preferably, the device further comprises a splash baffle plate, and the splash baffle plate is arranged above the primary spraying pipeline.

Preferably, the device also comprises a machine shell, wherein the machine shell is fixed on the outer side of the frame, and a movable door is arranged above the machine shell.

Preferably, the frame is a steel frame.

The utility model discloses a multistage screening mechanism, smooth discharge mechanism and circulation spray a series of linkage cooperations of mechanism to realized sorting the cleaning job to the automation of copper ball, compared with traditional manual operation mode, can reduce operator's operation intensity by a wide margin, the reduction that also can the great degree simultaneously consumes resources in the aspect of the medicine, reduces operator's operating cost.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an assembly diagram of the present invention.

Fig. 3 is a schematic rear view of fig. 2.

Fig. 4 is an enlarged schematic view at a in fig. 3.

Fig. 5 is a schematic structural view of the sliding discharging mechanism.

Fig. 6 is a combined schematic view of the circulating spray mechanism and the flooded cylinder group.

Fig. 7 is a bottom view of fig. 6.

In the figure, 1-frame; 2-a separator; 3-a first set of screen rollers; 4-a second set of screen rollers; 5-a third set of screening rollers; 6-a fourth set of screen rollers; 7-a transmission motor; 8-a first gear; 9-a second gear; 10-a first drive chain; 11-a second drive chain; 12-a first diagonal ramp; 13-a second oblique slideway; 14-primary spray pipeline; 15-secondary spraying pipeline; 16-a communication line; 17-a water pump; 18-first stage overflow cylinder; 19-a secondary overflow tank; 20-a first spray line; 21-a second spray line; 22-a third spray line; 23-a fourth spray line; 24-a hopper; 25-machine shell.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-7: the utility model provides a copper ball letter sorting cleaning machine, includes steel frame 1, and the slope is provided with multistage branch sieve mechanism on frame 1, and the below of multistage branch sieve mechanism is corresponding to be provided with a plurality of groups and smoothly send discharge mechanism, smoothly send out to be equipped with baffle 2 between the discharge mechanism, and multistage branch sieve mechanism with slide to send and be provided with respectively on the discharge mechanism to circulate and spray the mechanism, be equipped with the overflow jar group that a plurality of groups correspond under a plurality of groups slide and send discharge mechanism, overflow jar group and circulation spray mechanism interconnect.

The multistage screening mechanism comprises 4 groups of screening roller sets which are connected with a frame, wherein the screening roller sets are respectively a first screening roller set 3, a second screening roller set 4, a third screening roller set 5 and a fourth screening roller set, the distances between the screening rollers corresponding to the 4 groups of screening roller sets are respectively L1, L2, L3 and L4, L1 is 5mm, L2 is 8mm and L3 is 10mm, bearings are further arranged between the screening rollers and the frame 1, the first screening roller set 3 is used for screening copper balls with the diameter smaller than 5mm, the second screening roller set 4 is used for screening copper balls with the diameter of 5-8mm, the third screening roller set 5 is used for screening copper balls with the diameter of 8-10mm, the fourth screening roller set 6 is used for screening copper balls with the diameter larger than 10mm, furthermore, L4 is 13mm, a discharge port is arranged at the end part of the multistage screening mechanism, and the copper balls with the diameter larger than 13mm belong to products with specifications, the screening rollers can move to the discharge port because the screening rollers cannot normally fall into the sliding conveying discharge mechanism, and directly fall from the discharge port, and are subjected to additional treatment by workers (the number of the groups of the screening roller sets and the distance between the screening rollers can be increased or decreased by the workers in the field according to actual needs, and redundant description is omitted herein).

Multistage screening mechanism still include transmission structure, transmission structure includes drive motor 7, first gear 8 and second gear 9, drive motor 7 fixed setting in one side of frame 1, second gear 9 is fixed to be set up on the screening roller of each screening roller set, first gear 8 and second gear 9 pass through first drive chain 10 transmission and connect to pass through the transmission of second drive chain 11 with drive motor 7 and connect, when drive motor 7 moved, it can drive first gear 8 through second drive chain 11 and rotate, again by the corresponding second gear 9 action of driving of first gear 8 and second drive chain 10 for the screening roller can rotate (transmission mode also can select gear drive or belt drive's mode, and this text does not do too much to describe repeatedly).

The smooth feed mechanism that sees off include first slant slide 12 and second slant slide 13, seted up a plurality of weeping groove on the second slant slide 13, first slant slide 12 set up in the top of second slant slide 13, and crisscross the setting with second slant slide 13, the tip of second slant slide 13 still is equipped with the material export.

The circulating spraying mechanism comprises a first-stage spraying pipeline 14, a second-stage spraying pipeline 15, a communication pipeline 16 and a water pump 17, the first-stage spraying pipeline 14 is fixedly arranged above the screening roller set, the second-stage spraying pipeline 15 is fixedly arranged below the first inclined slide 12, the overflow cylinder set comprises a first-stage overflow cylinder 18 for recovering the spraying liquid of the first-stage spraying pipeline 14 and a second-stage overflow cylinder 19 for recovering the spraying liquid of the second-stage spraying pipeline 15, overflow ports are formed between every two adjacent first-stage overflow cylinders 18 and between every two adjacent second-stage overflow cylinders 19, and the first-stage spraying pipeline 14, the second-stage spraying pipeline 15, the first-stage overflow cylinders 18 and the second-stage overflow cylinders 19 are connected with the water pump 17 through the communication pipeline 16. The heights of the overflow ports of the first-stage overflow cylinder 18 and the second-stage overflow cylinder 19 are gradually reduced along with the advancing direction of the copper ball, and the height difference of two adjacent overflow ports is preferably 5 cm. The water pump 17 is respectively arranged below a first-stage overflow cylinder 18 corresponding to the third screening roller group 5 and a first-stage overflow cylinder 18 and a second-stage overflow cylinder 19 corresponding to the fourth screening roller group 6, further, the water pump 17 used in the embodiment is a horizontal water pump, the first-stage spray pipeline 14 comprises a first spray pipeline 20, a second spray pipeline 21, a third spray pipeline 22 and a fourth spray pipeline 23, the first spray pipeline 20 is arranged above the first screening roller group 3, the first spray pipeline 20 is arranged above the second screening roller group 4, the first spray pipeline 20 and the second spray pipeline 21 are mutually connected with the first-stage overflow cylinder 18 below the fourth screening roller group 6 through a communication pipeline 16 and a water pump 17, the third spray pipeline 22 is arranged above the third screening roller group 5 and is mutually connected with the first-stage overflow cylinder 18 below the third screening roller group 5 through the communication pipeline 16 and the water pump 17, the fourth sprinkling pipeline 23 is arranged above the fourth screening roller group 6, and the fourth sprinkling pipeline and the secondary sprinkling pipeline 15 are mutually connected with a secondary overflow cylinder 19 below the fourth screening roller group 6 through a communication pipeline 16 and a water pump 17. The second overflow cylinder 19 corresponding to the fourth screen roller group 6 is preferably L-shaped, and an overflow port is also formed between the second overflow cylinder 19 and the first overflow cylinder 18 corresponding to the fourth screen roller group 6. Further, a splash baffle for preventing liquid from splashing can be arranged above the primary spray pipeline 14. The multi-stage screening machine further comprises a hopper 24 and a machine shell 25, wherein the hopper 24 is arranged on one side of the multi-stage screening mechanism, the machine shell 25 is fixed on the outer side of the frame 1, and a movable door is arranged above the machine shell 25.

The working principle of the design is roughly as follows: when the copper balls are poured from the hopper to the multi-stage screening mechanism, the copper balls can firstly pass through the flushing of the one-stage spraying pipeline, and in the flushing process, the copper balls with different diameters fall into the corresponding sliding conveying discharging mechanism due to gravity, so that the copper balls are distinguished into different grades, and when the copper balls move from the first inclined slideway to the second inclined slideway, the copper balls can be flushed again by the two-stage spraying pipeline, and finally fall to the outside of the machine from the material outlet.

The copper balls move from the hopper of the machine to the other side of the machine, so that the number of the copper balls is gradually reduced along with the propulsion of the screening process, and the first spraying pipeline and the second spraying pipeline corresponding to the first screening roller set and the second screening roller set have more copper balls to be washed, so that the pollution degree of the washed liquid is higher, and the part of the liquid flows into the first-stage overflow cylinder corresponding to the part of the liquid for temporary storage so as to precipitate impurities (cannot be directly recycled); and because the third screening roller set and the fourth screening roller set correspond third spraying pipeline, the copper ball quantity of the washing of fourth spraying pipeline is less (and this part of copper ball has already passed through the washing of anterior segment in the motion process), therefore the liquid pollution degree after washing is relatively low, this part of liquid can flow into rather than the one-level overflow cylinder that corresponds, directly through water pump cycle use. Along with gradual advancing of time, when the overflow mouth was gone out to the water level height, the liquid in the one-level overflow jar that first screening roller set corresponds can spill into to the one-level overflow jar that second screening roller set corresponds, the liquid in the one-level overflow jar that second screening roller set corresponds can spill into to the one-level overflow jar that third screening roller set corresponds in to this analogizes, the water pump can finally extract the lower liquid of pollution degree and wash the copper ball to the cyclic utilization of water resource has been realized (the overflow direction of liquid is shown as the arrow in figure 6). Similarly, the second-stage overflow cylinder also adopts the above-mentioned manner to realize the function of water circulation, which is not described herein.

Because the copper ball need carry out the secondary and wash at smooth discharge mechanism that send, for furthest's reduction copper ball pollution, consequently can select to insert the second grade spray line to the second grade overflow jar that the fourth screening roller set that liquid pollution degree is minimum corresponds, in addition, because the one-level overflow jar that the fourth screening roller set corresponds liquid pollution degree also is lower relatively, consequently can also set up an overflow hole between the two to improve the circulation speed of liquid.

In addition, the second screening roller set and the second screening roller set correspond two first-level overflow cylinder compare with each other, the liquid pollution degree in the first-level overflow cylinder corresponding to the second screening roller set can be lower than the liquid in the first-level overflow cylinder corresponding to the third screening roller set, therefore, the first-level overflow cylinder corresponding to the fourth screening roller set is connected to the first spraying pipeline and the second spraying pipeline for flushing more copper balls, the first-level overflow cylinder corresponding to the third screening roller set is connected to the third spraying pipeline for flushing less copper balls, and therefore the recycling degree of water resources reaches the highest level.

It is noted that the terminology used in the description of the embodiments herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Unless otherwise specified, "upper", "lower", "inner", "outer", and the like are for convenience of description and are not limited to one position or one spatial orientation.

It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes or equivalents may be substituted for elements thereof by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.

Claims (10)

1. The utility model provides a copper ball letter sorting cleaning machine, includes the frame, its characterized in that: the frame on the slope be provided with multistage screening mechanism, multistage screening mechanism's the below is corresponding to be provided with a plurality of groups and smoothly send discharge mechanism, and multistage screening mechanism and smooth discharge mechanism to go up to be provided with respectively and circulate and spray the mechanism, be equipped with a plurality of groups of corresponding overflow cylinder groups under a plurality of groups slide and send discharge mechanism, overflow cylinder group and circulation spray mechanism interconnect.

2. The copper ball sorting and cleaning machine of claim 1, wherein: the multistage screening mechanism comprises 4 screening roller sets which are connected with the frame, wherein the screening roller sets are respectively a first screening roller set, a second screening roller set, a third screening roller set and a fourth screening roller set, the distances between the screening rollers corresponding to the 4 screening roller sets are respectively L1, L2, L3 and L4, and L1 is more than L2 and more than L3 and more than L4.

3. The copper ball sorting and cleaning machine of claim 2, wherein: l1=5mm, L2=8mm, L3=10 mm.

4. The copper ball sorting and cleaning machine of claim 2, wherein: the multistage screening mechanism further comprises a transmission structure, the transmission structure comprises a transmission motor, a first gear and a second gear, the transmission motor is fixedly arranged on one side of the frame, the second gear is fixedly arranged on the screening rollers of the screening roller group, and the transmission motor is in transmission connection with the second gear through the first gear.

5. The copper ball sorting and cleaning machine of claim 4, wherein: the first gear and the second gear are in transmission connection through a first transmission chain, and the first gear and the transmission motor are in transmission connection through a second transmission chain.

6. The copper ball sorting and cleaning machine according to claim 2, wherein: the material sliding and sending mechanism comprises a first oblique slide and a second oblique slide, a plurality of liquid leakage grooves are formed in the second oblique slide, and the first oblique slide is arranged above the second oblique slide and staggered with the second oblique slide.

7. The copper ball sorting and cleaning machine of claim 2, wherein: the circulating spraying mechanism comprises a first-stage spraying pipeline, a second-stage spraying pipeline, a communicating pipeline and a water pump, the first-stage spraying pipeline is arranged above the multi-stage screening mechanism, the second-stage spraying pipeline is arranged above the sliding delivery discharging mechanism, the overflow cylinder group comprises a first-stage overflow cylinder and a second-stage overflow cylinder, overflow ports are formed between every two adjacent first-stage overflow cylinders and between every two adjacent second-stage overflow cylinders, and the first-stage spraying pipeline, the second-stage spraying pipeline, the first-stage overflow cylinder and the second-stage overflow cylinder are connected with the water pump through the communicating pipeline.

8. The copper ball sorting and cleaning machine of claim 7, wherein: the water pump is respectively arranged below the first-stage overflow cylinder corresponding to the third screening roller set and the first-stage overflow cylinder and the second-stage overflow cylinder corresponding to the fourth screening roller set, the first-stage spraying pipeline comprises a first spraying pipeline, a second spraying pipeline, a third spraying pipeline and a fourth spraying pipeline, the first spraying pipeline is arranged above the first screening roller set, the first spraying pipeline is arranged above the second screening roller set, the first spraying pipeline and the second spraying pipeline are mutually connected with a first-stage overflow cylinder below the fourth screening roller set through a communicating pipeline and a water pump, the third spraying pipeline is arranged above the third screening roller set, and is mutually connected with a first-stage overflow cylinder below the third screening roller group through a communicating pipeline and a water pump, a fourth spraying pipeline is arranged above the fourth screening roller group, and the second-stage spraying pipeline is connected with a second-stage overflow cylinder below the fourth screening roller group through a communicating pipeline and a water pump.

9. The copper ball sorting and cleaning machine of claim 8, wherein: and a second-stage overflow cylinder corresponding to the fourth screening roller set is L-shaped, and an overflow port is formed between the second-stage overflow cylinder and a first-stage overflow cylinder corresponding to the fourth screening roller set.

10. The copper ball sorting and cleaning machine according to any one of claims 1 to 9, wherein: the multi-stage screening machine further comprises a hopper, and the hopper is arranged on one side of the multi-stage screening mechanism.

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