CN216574272U - Visual identification and removing device for tail ends of six-axis mechanical arms - Google Patents
Visual identification and removing device for tail ends of six-axis mechanical arms Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及商品条码的采集和识别技术领域,尤其涉及一种六轴机械手臂末端的视觉识别及剔除装置。The utility model relates to the technical field of collection and identification of commodity bar codes, in particular to a visual identification and rejection device at the end of a six-axis mechanical arm.
背景技术Background technique
目前市面上工业机器人分为两类,一类是四轴机械臂,适用于较小负载的搬运及装配,行程较短,主要是台面型完成作业,用于平面类的运动。一类是六轴机械臂,六轴机械臂比四轴机械臂多了两个旋转轴,可完成三维轨迹的运动。多自由度的六轴机械臂可达范围大、负载能力强,在生产生活中扮演着非常重要的角色,应用也非常广泛。At present, there are two types of industrial robots on the market. One is the four-axis robotic arm, which is suitable for the handling and assembly of small loads. One is the six-axis robotic arm. The six-axis robotic arm has two more rotation axes than the four-axis robotic arm, which can complete the movement of the three-dimensional trajectory. The multi-degree-of-freedom six-axis manipulator has a large reach and strong load capacity. It plays a very important role in production and life and is widely used.
机器视觉识别在工业自动化生产得到广泛的应用,但大部分机器手臂安装形式为固定式,在商品条码采集和识别技术应用中,固定式机械臂因其不移动性,导致不同产线需要单独配备机器视觉识别装置,极大的增加企业运营成本。因此研究一种移动式六轴机械手臂的视觉识别及剔除装置很有必要。Machine vision recognition is widely used in industrial automation production, but most of the robot arms are installed in a fixed form. In the application of commodity barcode collection and identification technology, the fixed robot arm is immobile, so different production lines need to be equipped separately. The machine vision recognition device greatly increases the operating cost of the enterprise. Therefore, it is necessary to study a visual recognition and rejection device for a mobile six-axis robotic arm.
实用新型内容Utility model content
为了克服上述技术的不足,本实用新型的目的是提供一种六轴机械手臂末端的视觉识别及剔除装置。In order to overcome the deficiencies of the above technologies, the purpose of the present invention is to provide a visual recognition and rejection device for the end of a six-axis mechanical arm.
本实用新型所采用的技术方案是:一种六轴机械手臂末端的视觉识别及剔除装置,包括自动运输产线和安装在六轴机械手臂上的末端机构,所述自动运输产线包括运输带,所述末端机构包括相机、镜头、距离传感器和第二吹气管,所述镜头与相机连接,且镜头设置在运输带输出端的上方,所述距离传感器和第二吹气管均设置在运输带的一侧。The technical scheme adopted by the utility model is: a visual recognition and rejection device for the end of a six-axis mechanical arm, comprising an automatic transport production line and an end mechanism installed on the six-axis mechanical arm, and the automatic transport production line includes a transport belt , the end mechanism includes a camera, a lens, a distance sensor and a second blowing pipe, the lens is connected with the camera, and the lens is arranged above the output end of the conveyor belt, and the distance sensor and the second blowing pipe are both arranged on the conveyor belt. side.
进一步的,所述末端机构还包括传感器上下调节块和传感器左右调节块,传感器上下调节块用于使距离传感器实现上下移动,传感器左右调节块用于使距离传感器实现左右移动。Further, the end mechanism further includes a sensor up and down adjustment block and a sensor left and right adjustment block, the sensor up and down adjustment block is used to make the distance sensor move up and down, and the sensor left and right adjustment block is used to make the distance sensor move left and right.
进一步的,所述末端机构还包括相机上下调节块,相机上下调节块用于使相机实现上下移动。Further, the end mechanism further includes a camera up and down adjustment block, and the camera up and down adjustment block is used to make the camera move up and down.
进一步的,所述末端机构还包括光源灯,光源灯上设置有光源罩。Further, the end mechanism further includes a light source lamp, and the light source lamp is provided with a light source cover.
进一步的,所述末端机构还包括固定件,所述相机设置在固定件上,所述固定件通过连接环与六轴机械手臂连接。Further, the end mechanism further includes a fixing piece, the camera is arranged on the fixing piece, and the fixing piece is connected with the six-axis robotic arm through a connecting ring.
进一步的,所述自动运输产线还包括NG回收箱,NG回收箱和第二吹气管分别设置在运输带两侧。Further, the automatic transport production line further includes a NG recovery box, and the NG recovery box and the second blowing pipe are respectively arranged on both sides of the transport belt.
进一步的,所述自动运输产线还包括产品导向杆,产品导向杆设置在运输带的输入端。Further, the automatic transportation production line further includes a product guide rod, and the product guide rod is arranged at the input end of the conveyor belt.
与现有技术相比,本实用新型具有以下有益效果:本实用新型所述的一种六轴机械手臂末端的视觉识别及剔除装置,适用范围广,能对不同规格的产线产品条码进行采集,能够进行远程智能化操作,实时地观察移动机械臂的运动情况和对产品条码的识别,并能够定时上传识别信息到后台服务器,实现对产品识别和剔除。本实用新型可以对不同类型产品的条码防伪溯源,提供了工业物联网的解决方案。本实用新型有效的降低了企业生产成本,提高了企业的生产效率,并且降低企业人工成本和财力的投入。Compared with the prior art, the utility model has the following beneficial effects: the visual identification and rejection device at the end of the six-axis mechanical arm described in the utility model has a wide range of applications and can collect barcodes of production line products of different specifications. , capable of remote intelligent operation, real-time observation of the movement of the mobile robotic arm and identification of product barcodes, and can regularly upload identification information to the background server to realize product identification and rejection. The utility model can be used for the anti-counterfeiting traceability of the barcodes of different types of products, and provides a solution for the industrial Internet of Things. The utility model effectively reduces the production cost of the enterprise, improves the production efficiency of the enterprise, and reduces the labor cost and the investment of the financial resources of the enterprise.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的末端机构的左视结构示意图;Fig. 2 is the left side structural schematic diagram of the terminal mechanism of the present invention;
图3是本实用新型的末端机构的右视结构示意图。FIG. 3 is a schematic view of the right side structure of the terminal mechanism of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1至图3所示,一种六轴机械手臂末端的视觉识别及剔除装置,包括自动运输产线和安装在六轴机械手臂3上的末端机构。六轴机械手臂3设置在扫码机柜1上,扫码机柜1上设置有触控一体工控机2。As shown in Figures 1 to 3, a visual recognition and rejection device for the end of a six-axis robotic arm includes an automatic transport production line and an end mechanism installed on the six-axis
所述自动运输产线包括运输带6,运输带6用于运输需要识别的产品4。The automatic transport production line includes a transport belt 6 for transporting the
所述自动运输产线还包括NG回收箱5,NG回收箱5和末端机构均设置在运输带6的输出端。The automatic transport production line further includes an NG recovery box 5 , and the NG recovery box 5 and the end mechanism are both arranged at the output end of the transport belt 6 .
所述自动运输产线还包括产品导向杆7,产品导向杆7设置在运输带6的输入端。产品导向杆7设置在运输带6上方,运输产品4时,将产品4放在运输带6上,并使产品4的一侧贴在产品导向杆7上,产品4沿产品导向杆7长度方向移动,产品导向杆7用于调整限制产品4的摆放位置,从而使得运输的产品4在运输状态下其上的条码信息可以被镜头9完全捕捉。The automatic transport production line further includes a
所述末端机构包括相机8、镜头9、距离传感器10、固定件12、传感器上下调节块13、传感器左右调节块14、光源灯15、相机上下调节块17、支架18、第一吹气管19和第二吹气管20。The end mechanism includes a
所述固定件12的上端通过连接环11与六轴机械手臂3的末端固定连接,固定件12的下端与支架18固定连接。The upper end of the
所述相机上下调节块17上下往复滑动设置在固定件12上,所述相机上下调节块17与相机8固定连接。相机上下调节块17能带动相机8上下移动,从而可以调整镜头9的位置。The camera up-and-down
所述传感器上下调节块13上下往复滑动设置在支架18上,所述传感器左右调节块14左右往复滑动设置在传感器上下调节块13上,所述传感器左右调节块14与距离传感器10固定连接。传感器上下调节块13用于使距离传感器10实现上下移动,传感器左右调节块14用于使距离传感器10实现左右移动。距离传感器10左右移动即是沿运输带6运输方向左右移动。根据不同产品的不同大小规格,调节距离传感器10所在位置,从而使得距离传感器10能及时收集到待测产品运输位置信号,并将相关信息传给触控一体工控机2,进而使得触控一体工控机2能及时控制相机和镜头拍摄待测产品条码参数等信息的照片。The sensor up-and-down
所述光源灯15上设置有光源罩16,光源罩16用于使光源灯15的光线聚集于下方。光源灯15用于将产品4照亮,便于拍摄清晰。The light source lamp 15 is provided with a
所述镜头9与相机8连接,且镜头9设置在运输带6输出端的上方,所述距离传感器10和第二吹气管20均设置在运输带6的同一侧。The lens 9 is connected to the
NG回收箱5和第二吹气管分别设置在运输带6的两侧。所述第二吹气管20的吹气口21可以将气吹到不符合要求的产品上,从而将不符合要求的产品吹进NG回收箱5中。第二吹气管20的进气口通过第一吹气管19与气源连接。The NG recovery box 5 and the second blowing pipe are respectively arranged on both sides of the conveyor belt 6 . The
第二吹气管20与第一吹气管19垂直固定连接。The second blowing
所述扫码机柜底部安装有锁止能力的万向轮,扫码机柜上设置有与六轴机械手臂连接的连接机构。A universal wheel with locking capability is installed at the bottom of the code scanning cabinet, and a connecting mechanism for connecting with a six-axis mechanical arm is arranged on the code scanning cabinet.
所述触控一体工控机分别与相机、距离传感器、光源灯通信连接;所述触控一体工控机设置有视觉识别系统,所述视觉识别系统根据距离传感器信号以及时采集相机输出图像数据。The touch-integrated industrial computer is respectively connected in communication with the camera, the distance sensor, and the light source lamp; the touch-integrated industrial computer is provided with a visual recognition system, and the visual recognition system timely collects the output image data of the camera according to the distance sensor signal.
触控一体工控机控制驱动机构,驱动机构驱动传感器上下调节块13、传感器左右调节块14、相机上下调节块17进行移动。触控一体工控机具有计算机主机和控制器功能。The touch-integrated industrial computer controls the drive mechanism, and the drive mechanism drives the sensor up and down
触控一体工控机控制气源供气或断气。The touch integrated industrial computer controls the air supply or cut off of the air source.
六轴机械手臂,所述六轴机械手臂包括六个自由度:旋转(S轴)、下臂(L轴)、上臂(U轴)、手腕旋转(R轴)、手腕摆动(B轴)和手腕回转(T轴),六个关节合成实现末端的六自由度动作。The six-axis robotic arm includes six degrees of freedom: rotation (S-axis), lower arm (L-axis), upper arm (U-axis), wrist rotation (R-axis), wrist swing (B-axis) and The wrist is rotated (T axis), and the six joints are synthesized to realize the six-degree-of-freedom movement at the end.
使用时,产品依次间隔放在运输带上,距离传感器将采集到的产品位置的信息传输给触控一体工控机,当产品到达设定位置时,触控一体工控机控制相机对相对应的产品进行拍照,从而采集商品的条码等相关信息,采集拍摄的图像信息传给触控一体工控机。触控一体工控机经过识别分析后,符合要求的产品从运输带的输出端输出。对于不符合要求的产品,触控一体工控机控制气源的开启,使得吹气口吹气出来,将不符合要求的产品吹入NG回收箱中。When in use, the products are placed on the conveyor belt at intervals, and the distance sensor transmits the collected product position information to the touch integrated industrial computer. When the product reaches the set position, the touch integrated industrial computer controls the camera to the corresponding product. Take pictures, so as to collect relevant information such as barcodes of commodities, and transfer the captured image information to the touch integrated industrial computer. After the touch integrated industrial computer is identified and analyzed, the products that meet the requirements are output from the output end of the conveyor belt. For products that do not meet the requirements, the touch integrated industrial computer controls the opening of the air source, so that the air blowing port blows air out, and the products that do not meet the requirements are blown into the NG recovery box.
上述实施例以本实用新型技术方案为前提,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于上述的实施例。The above embodiments are based on the technical solutions of the present invention, and provide detailed implementations and specific operation processes, but the protection scope of the present invention is not limited to the above embodiments.
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