CN216573720U - False flange spraying tool for manufacturing wind power tower cylinder - Google Patents

False flange spraying tool for manufacturing wind power tower cylinder Download PDF

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Publication number
CN216573720U
CN216573720U CN202122374361.0U CN202122374361U CN216573720U CN 216573720 U CN216573720 U CN 216573720U CN 202122374361 U CN202122374361 U CN 202122374361U CN 216573720 U CN216573720 U CN 216573720U
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China
Prior art keywords
flange
spraying
wind power
supporting leg
power tower
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CN202122374361.0U
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Chinese (zh)
Inventor
张睿
蒋李平
陈亮
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Inner Mongolia Tbea Energy Equipment Co ltd
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Inner Mongolia Tbea Energy Equipment Co ltd
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Abstract

The utility model belongs to the technical field of wind power tower cylinder manufacturing, in particular to a false flange spraying tool for wind power tower cylinder manufacturing, aiming at the technical problems that paint cannot be contacted with a tower wall during spraying, spraying cannot be formed in one step, paint repair is required after spraying is finished, the uniformity of the thickness of an integral paint film is influenced, and the like, the false flange spraying tool for wind power tower cylinder manufacturing comprises three rotating wheel parts, supporting leg parts are arranged at the tops of the rotating wheel parts, flange butt joint parts are arranged at the tops of the supporting leg parts, reinforcing plates are arranged at the center positions of the tops of the supporting leg parts, two forklift holes are formed in the supporting leg parts, and a rotating wheel connecting part is arranged between the rotating wheel parts and the supporting leg parts.

Description

False flange spraying tool for manufacturing wind power tower cylinder
Technical Field
The utility model relates to the technical field of wind power tower cylinder manufacturing, in particular to a false flange spraying tool for wind power tower cylinder manufacturing.
Background
In order to improve the production efficiency, the wind tower is mostly manufactured by directly placing a tower cylinder to be sprayed on a roller frame for spraying, the tower cylinder is placed on a paint spraying roller frame, and the outer wall of the tower cylinder is in direct contact with a roller; the paint spraying personnel finishes spraying the lower half part contacted with the roller of the roller frame; driving the roller frame to rotate a tower drum, and rotating the upper half part which is not sprayed downwards for spraying; after the priming paint, the intermediate paint and the finish paint are sprayed by repeating the actions, the tower drum is lifted to perform paint repair on the contact part of the tower drum and the roller, the influence on the paint spraying quality is great, the spraying part is directly contacted with the roller, the paint cannot be contacted with the tower wall during spraying, the paint repair is performed after the spraying is finished, the tower drum cannot rotate during spraying, the spraying cannot be formed by one-time spraying, and the uniformity of the thickness of the whole paint film is influenced.
The existing paint can not be contacted with the tower wall during spraying, paint repair is required after the spraying is finished, a tower can not rotate during spraying, the spraying can not be formed by one-time spraying, and the uniformity of the thickness of the whole paint film is influenced.
Disclosure of Invention
The utility model aims to solve the defects that the outer wall of a tower cylinder cannot be sprayed on a part in contact with a roller carrier, paint is needed to be replenished after spraying is finished, spraying cannot be carried out at one time, and the uniformity of the thickness of an integral paint film is influenced in the prior art, and also solves the technical problems that the tower cylinder and rollers of the roller carrier are convenient to butt, the tower cylinder is suitable for tower cylinders with different sizes, and the like. Thereby provide a wind power tower section of thick bamboo manufacturing with false flange frock of spraying.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
the utility model provides a false flange frock of spraying for wind power tower section of thick bamboo manufacturing, its kind, the false flange frock of spraying includes swiveling wheel subassembly, the swiveling wheel connecting piece of being connected with swiveling wheel subassembly, the supporting leg part of being connected with the swiveling wheel connecting piece other end, is equipped with flange butt joint part on the supporting leg part, be equipped with the regulation hole on the supporting leg part, be equipped with cam portion on the flange butt joint part, through the butt joint of cam portion with the gyro wheel recess steel wheel of gyro wheel frame.
The further technical scheme is that the number of the supporting leg parts is at least three, and the included angles of two adjacent supporting leg parts are the same.
The further technical scheme is that a reinforcing plate is arranged at the end part of each supporting leg part and used for reinforcing the connection strength between the supporting leg parts, and the reinforcing plate forms a circle.
The further technical scheme is that at least one adjusting hole is formed in each supporting leg component, and the distance between every two adjacent adjusting holes is the same.
The further technical scheme is that fork truck holes are formed in the supporting leg parts and are arranged in the center of the upper sides of the end parts of the supporting leg parts.
The further technical scheme is that the flange butt joint part is installed on the adjusting hole through a bolt and is used for being fixed at the position on the supporting leg part.
The further technical scheme is that the rotating wheel component is the same as a paint spraying roller frame for manufacturing the wind power tower cylinder, and the rotating wheel component is driven to rotate by the paint spraying roller frame.
The flange butt joint component is used for being connected with a tower drum flange, and the tower drum flange is driven to rotate through the flange butt joint component, so that the tower drum is driven to rotate.
The further technical scheme is that the rotating wheel assembly, the supporting leg parts and the reinforcing plate are all steel structure welding parts.
The further technical scheme is that the contact surfaces of the flange connecting part and the flange of the paint spraying tower cylinder are separated by rubber or paperboard so as to protect the flange connecting part and the flange surface of the paint spraying tower cylinder.
Compared with the prior art, the utility model has the advantages that:
the scheme ensures that the whole outer wall of the wind tower is suspended in the air, avoids contact with the roller carrier, ensures the uniformity of the paint spraying appearance and the uniform thickness of a paint film;
according to the scheme, paint can be sprayed while rotating, other redundant actions are not needed in the process, and the paint spraying efficiency is improved;
when the tower barrel is lifted out of a workshop, the lifting appliance is directly contacted with the false flange, so that paint damage caused by the contact of the tower barrel is avoided;
the paint spraying device can be used for spraying paint on wind power tower cylinders with different sizes, and the paint spraying applicability of the roller frame is improved.
According to the scheme, the product quality and the production efficiency are improved, the false flange can be replaced by an annular iron plate, the annular iron plate is provided with holes according to the size of the flange holes and is assembled and fixed with the flange, the size of the outer ring of the annular tool is larger than that of the outer ring of the flange, and the false flange is directly contacted with the roller of the roller frame.
By using the device, the outer wall of the tower drum is prevented from directly contacting with the roller carrier in a paint sprayer of the tower drum, no additional spraying is needed after the paint spraying is finished, and the whole paint spraying of the tower drum can be finished at one time, so that the paint spraying quality and the operation efficiency are improved.
Drawings
FIG. 1 is a schematic structural diagram of a false flange spraying tool for manufacturing a wind power tower, which is provided by the utility model;
fig. 2 is a view from the direction B-C of fig. 1.
In the figure: 1. a rotating wheel assembly; 2. a support leg member; 3. a rotating wheel connector; 4. a flange docking component; 5. a reinforcing plate; 6. fork holes of the forklift, 7 and adjusting holes; 8. a bolt; 11. a cam portion.
Detailed Description
The technical solution in this embodiment will be clearly and completely described below with reference to the drawings in this embodiment, and it is obvious that the described embodiment is only a part of the embodiment, but not all of the embodiment.
Example 1
Referring to fig. 1 and 2, a wind power tower cylinder makes and uses false flange frock of spraying, it includes swiveling wheel subassembly 1, the swiveling wheel connecting piece 3 of being connected with swiveling wheel subassembly 1, the supporting leg part 2 of being connected with swiveling wheel connecting piece 3, wherein, supporting leg part 2 and swiveling wheel subassembly 1 arrange the both ends of swiveling wheel connecting piece 3 be equipped with flange butt joint part 4 on the supporting leg part 2, be equipped with regulation hole 7 on the supporting leg part 2 for adjust the position of flange butt joint part 4 on supporting leg part 2.
In this embodiment, the number of the supporting leg parts 2 on the spraying false flange tool for manufacturing the wind power tower is at least three, wherein the included angles of two adjacent supporting leg parts 2 are the same. The end portions of the leg parts 2 are provided with reinforcing plates 5 for reinforcing the strength of the connection between the leg parts 2, wherein the reinforcing plates 5 in the present embodiment constitute a circle.
In this embodiment, there is at least one adjusting hole 7 on each of the supporting leg parts 2, and the distance between two adjacent adjusting holes is the same.
In the present embodiment, the leg members 2 are each provided with a forklift hole 6, and the forklift holes 6 are provided at the center positions on the upper sides of the end positions of the leg members 2.
In this embodiment, the flange abutments 4 are mounted on adjustment holes 7 by bolts 8 for fixing in position on the support leg members 2.
In this embodiment, the rotating wheel assembly 1 is the same as a paint roller frame for manufacturing a wind power tower, and the rotating wheel assembly 1 is driven to rotate by the paint roller frame.
In this embodiment, the flange butt joint component 4 is used for being connected with a tower flange, and the flange butt joint component 4 drives the tower flange to rotate, so as to drive the tower to rotate.
In the embodiment, the rotating wheel assembly 1, the supporting leg part 2 and the reinforcing plate 5 are all steel structure welding pieces.
Example 2
In this embodiment, the contact surfaces of the flange connecting part 4 and the flange of the painting tower are separated by rubber or cardboard, so as to protect the flange connecting part 4 and the flange surface of the painting tower.
In the embodiment, the outer wall of the tower barrel does not need to be in contact with the roller carrier; rotating the tower drum while spraying the tower drum, and finishing the spraying at one time; the sprayed tower barrel paint can completely cover the tower barrel without paint repair; the false flange tool and the flange fixing part are adjustable and can adapt to flanges of various specifications.
All structures in this application can carry out the selection of material and length according to actual use condition, and the attached drawing is the schematic structure chart, and specific actual dimensions can make appropriate adjustment.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as falling within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solutions and the inventive concepts of the present invention should be covered within the scope of the present invention.

Claims (10)

1. The utility model provides a wind power tower section of thick bamboo is made with false flange frock of spraying, includes swiveling wheel subassembly (1), swiveling wheel connecting piece (3) be connected with swiveling wheel subassembly (1), support leg part (2) be connected with swiveling wheel connecting piece (3), the both ends of swiveling wheel connecting piece (3) are arranged in to support leg part (2) and swiveling wheel subassembly (1), are equipped with flange butt joint part (4) on support leg part (2), are equipped with regulation hole (7) on support leg part (2), a serial communication port, be equipped with cam portion (11) on flange butt joint part (4), through cam portion (11) and gyro wheel frame's gyro wheel recess steel wheel butt joint.
2. The spraying false flange tool for manufacturing the wind power tower cylinder as claimed in claim 1, wherein the number of the supporting leg parts (2) is at least three, and the included angles of two adjacent supporting leg parts (2) are the same.
3. The spraying false flange tool for manufacturing the wind power tower cylinder as claimed in claim 2, is characterized in that a reinforcing plate (5) is arranged at the end portion of the supporting leg components (2) and used for reinforcing the connection strength between the supporting leg components (2), and the reinforcing plate (5) forms a circle.
4. The spraying false flange tool for manufacturing the wind power tower cylinder as claimed in claim 1, wherein at least one adjusting hole (7) is formed in each supporting leg component (2), and the distance between every two adjacent adjusting holes (7) is the same.
5. The spraying false flange tool for manufacturing the wind power tower drum as claimed in claim 1, wherein the supporting leg members (2) are provided with forklift holes (6), and the forklift holes (6) are arranged in the center of the upper sides of the end portions of the supporting leg members (2).
6. The spraying false flange tool for manufacturing the wind power tower cylinder as claimed in claim 1 or 4, wherein the flange butt joint component (4) is mounted on the adjusting hole (7) through a bolt (8) and is used for being fixed on the supporting leg component (2).
7. The false flange spraying tool for manufacturing the wind power tower drum as claimed in claim 1, wherein the rotating wheel assembly (1) is the same as a paint spraying roller frame for manufacturing the wind power tower drum, and the rotating wheel assembly (1) is driven to rotate by the paint spraying roller frame.
8. The spraying false flange tool for manufacturing the wind power tower drum as claimed in claim 1, wherein the flange butt joint component (4) is used for being connected with a tower drum flange, and the tower drum flange is driven to rotate through the flange butt joint component (4), so that the tower drum is driven to rotate.
9. The spraying false flange tool for manufacturing the wind power tower drum as claimed in claim 1, wherein the rotating wheel assembly (1), the supporting leg part (2) and the reinforcing plate (5) are all steel structure welding parts.
10. The tool for spraying the false flange for manufacturing the wind power tower cylinder as claimed in claim 8, wherein a rubber sheet or a paperboard is further provided when the contact surfaces of the flange butt joint component (4) and the flange of the paint spraying tower cylinder are butted so as to protect the flange butt joint component (4) and the flange surface of the paint spraying tower cylinder.
CN202122374361.0U 2021-09-28 2021-09-28 False flange spraying tool for manufacturing wind power tower cylinder Active CN216573720U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122374361.0U CN216573720U (en) 2021-09-28 2021-09-28 False flange spraying tool for manufacturing wind power tower cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122374361.0U CN216573720U (en) 2021-09-28 2021-09-28 False flange spraying tool for manufacturing wind power tower cylinder

Publications (1)

Publication Number Publication Date
CN216573720U true CN216573720U (en) 2022-05-24

Family

ID=81638835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122374361.0U Active CN216573720U (en) 2021-09-28 2021-09-28 False flange spraying tool for manufacturing wind power tower cylinder

Country Status (1)

Country Link
CN (1) CN216573720U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828445A (en) * 2021-09-28 2021-12-24 内蒙古特变电工能源装备有限公司 False flange spraying tool for manufacturing wind power tower drum and spraying method using tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828445A (en) * 2021-09-28 2021-12-24 内蒙古特变电工能源装备有限公司 False flange spraying tool for manufacturing wind power tower drum and spraying method using tool

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