CN216568288U - Intelligent control system for auxiliary cut tobacco motor of cigarette making machine - Google Patents
Intelligent control system for auxiliary cut tobacco motor of cigarette making machine Download PDFInfo
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- CN216568288U CN216568288U CN202122923350.3U CN202122923350U CN216568288U CN 216568288 U CN216568288 U CN 216568288U CN 202122923350 U CN202122923350 U CN 202122923350U CN 216568288 U CN216568288 U CN 216568288U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an intelligent control system for an auxiliary cut tobacco returning motor of a cigarette making machine, which comprises: the system comprises an encoder, a height detection sensor, a microswitch and a controller, wherein the encoder, the height detection sensor and the microswitch are connected with the controller, the controller is connected with an auxiliary cut tobacco returning motor, and the encoder is used for detecting the running speed of a cigarette making machine to obtain a vehicle speed signal; the height detection sensor is used for detecting the tobacco shred stacking height on the auxiliary cut tobacco return conveyer belt to obtain a tobacco shred height signal; the microswitch is used for detecting the state of the protective cover to obtain a protective cover signal; the controller is used for controlling the auxiliary tobacco shred return motor to start and stop according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal. According to the intelligent control system for the auxiliary cut tobacco motor of the cigarette making machine, disclosed by the utility model, the controller can realize intelligent start and stop of the auxiliary cut tobacco motor according to the vehicle speed signal, the cut tobacco height signal and the protective cover signal, so that the purposes of saving energy, reducing consumption and prolonging the service life of the motor are achieved, and the effective operation rate of equipment is effectively improved.
Description
Technical Field
The utility model relates to the technical field of cigarette production, in particular to an intelligent control system for an auxiliary cut tobacco motor of a cigarette making machine.
Background
At present, ZJ17 cigarette making machines become the dominant machine type of cigarette manufacturing enterprises, and in the cigarette production process, in order to guarantee the cigarette quality to be stable, the leveling disk can repair and cut redundant cut tobaccos on the cut tobacco strip, and the cut tobaccos fall into the auxiliary cut tobacco strip and are finally recovered to the back storage area. In production, the cut tobacco falling off from the auxiliary cut tobacco conveyer belt is mainly a small amount of cut tobacco falling off from the cut tobacco sucking belt in the cut tobacco sucking and forming process, and the total amount of the cut tobacco falling off from the auxiliary cut tobacco conveyer belt after passing through a production team is small, so that accumulation cannot be formed. However, the prior equipment is in operation, standby or fault shutdown, as long as the auxiliary wire returning motor is always in an operation state under the condition of electrification, namely the auxiliary wire returning motor has the problems of continuous idling and energy waste, and the motor is damaged due to long-time operation of the motor, the abrasion of the auxiliary wire returning belt is accelerated, and the effective operation rate of the equipment is influenced.
Therefore, an intelligent control system for the auxiliary cut tobacco returning motor of the cigarette making machine is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent control system for an auxiliary cut tobacco return motor of a cigarette making machine, which is used for solving the problems in the prior art and preventing the auxiliary cut tobacco return motor from idling.
The utility model provides an intelligent control system for an auxiliary cut tobacco motor of a cigarette making machine, which comprises:
the cigarette making machine comprises an encoder, a height detection sensor, a microswitch and a controller, wherein the encoder, the height detection sensor and the microswitch are connected with the input end of the controller, the output end of the controller is connected with an auxiliary cut tobacco motor, and the encoder is used for detecting the running speed of the cigarette making machine to obtain a vehicle speed signal; the height detection sensor is used for detecting the tobacco shred stacking height on the auxiliary cut tobacco return conveyer belt to obtain a tobacco shred height signal; the microswitch is used for detecting the state of the protective cover to obtain a protective cover signal; the controller is used for controlling the auxiliary tobacco shred motor to start and stop according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal.
The intelligent control system for the auxiliary tobacco shred returning motor of the cigarette making machine preferably further comprises a relay and a contactor, wherein the relay is respectively connected with the controller and the contactor, the other end of the contactor is connected with the auxiliary tobacco shred returning motor, and the controller controls the relay to output an electric signal according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal so as to control the contactor to drive the auxiliary tobacco shred returning motor to operate or stop through the electric signal.
The intelligent control system for the secondary cut tobacco motor of the cigarette making machine is characterized in that the encoder comprises a shaft encoder.
The intelligent control system for the secondary cut tobacco motor of the cigarette making machine is characterized in that the height detection sensor comprises a capacitance sensor.
The intelligent control system for the auxiliary cut tobacco motor of the cigarette making machine is characterized in that the controller comprises a programmable logic controller.
The intelligent control system for the auxiliary cut tobacco motor of the cigarette making machine is characterized in that the controller outputs a control signal for starting the auxiliary cut tobacco motor to run when the received vehicle speed signal is a non-zero vehicle speed signal, the cut tobacco height signal is a signal indicating that the cut tobacco height reaches the maximum height, and the protective cover signal is a protective cover closing signal.
The intelligent control system for the auxiliary tobacco shred returning motor of the cigarette making machine is characterized in that the controller outputs a control signal for not starting the auxiliary tobacco shred returning motor when the received vehicle speed signal is a non-zero vehicle speed signal, the tobacco shred height signal is a signal that the tobacco shred height does not reach the maximum height, and the protective cover signal is a protective cover closing signal.
The intelligent control system for the auxiliary tobacco shred returning motor of the cigarette making machine is preferably configured such that when the received vehicle speed signal is a vehicle speed zero signal and the protective cover signal is a protective cover closing signal, the controller outputs a control signal for not starting the auxiliary tobacco shred returning motor.
The intelligent control system for the auxiliary cut-tobacco motor of the cigarette making machine is preferably configured such that the controller outputs a control signal for starting the auxiliary cut-tobacco motor to operate when the received vehicle speed signal is a vehicle speed zero signal and the shield signal is a shield opening signal.
The utility model provides an intelligent control system for an auxiliary cut tobacco motor of a cigarette making machine, wherein a controller controls the auxiliary cut tobacco motor to start and stop according to a vehicle speed signal, a cut tobacco height signal and a protective cover signal, so that the intelligent start and stop of the auxiliary cut tobacco motor can be realized, the purposes of saving energy, reducing consumption and prolonging the service life of the motor are achieved, and the effective operation rate of equipment is effectively improved.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a block diagram of an embodiment of an intelligent control system for a secondary cut tobacco returning motor of a cigarette making machine provided by the utility model.
Description of reference numerals:
1-encoder 2-height detection sensor 3-microswitch
4-controller 5-relay 6-contactor
7-auxiliary wire-returning motor
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
As shown in fig. 1, an embodiment of the present invention provides an intelligent control system for a secondary cut tobacco shred motor of a cigarette making machine, which includes: the cigarette making machine comprises an encoder 1, a height detection sensor 2, a microswitch 3 and a controller 4, wherein the encoder 1, the height detection sensor 2 and the microswitch 3 are connected with the input end of the controller 4, the output end of the controller 4 is connected with an auxiliary shred return motor 7, and the encoder 1 is used for detecting the running speed of the cigarette making machine to obtain a vehicle speed signal; the height detection sensor 2 is used for detecting the tobacco shred stacking height on the auxiliary cut tobacco return conveyer belt to obtain a tobacco shred height signal; the microswitch 3 is used for detecting the state of the protective cover to obtain a protective cover signal; and the controller 4 is used for controlling the starting and stopping of the auxiliary tobacco shred motor 7 according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal.
Wherein the encoder 1 comprises a shaft encoder, in the present invention, the capacitive sensor is of type PBM 5. The height detection sensor 2 includes a capacitance sensor. In the utility model, the type of the capacitive sensor is LP-18N8C, the capacitive sensor has small volume, is convenient to install in the existing wind room, and has better control precision and low cost. Furthermore, the micro switch 3 is of the type LXW5-11M, and has the advantages of simple structure, reliable action, strong anti-interference performance and the like.
Further, the Controller 4 includes a Programmable Logic Controller (PLC). The model of the programmable logic controller is Siemens S7-200. It should be noted that the present invention is not limited to the types of the encoder 1, the height detection sensor 2, the microswitch 3 and the controller 4.
In the working process, in the normal production process of the cigarette making machine, the running speed of the cigarette making machine is detected through the encoder 1 to obtain a vehicle speed signal; detecting the tobacco shred stacking height on the auxiliary cut tobacco conveyer belt through a height detection sensor 2 to obtain a tobacco shred height signal; detecting the state of the protective cover through the microswitch 3 to obtain a protective cover signal; and the controller 4 controls the auxiliary tobacco shred motor 7 to start and stop according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal.
Therefore, compared with the prior art, the controller controls the auxiliary cut tobacco motor to start and stop according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal, the intelligent start and stop of the auxiliary cut tobacco motor can be realized, the purposes of saving energy, reducing consumption and prolonging the service life of the motor are achieved, and the effective operation rate of the equipment is effectively improved.
Further, the cigarette machine auxiliary cut tobacco motor intelligent control system further comprises a relay 5 and a contactor 6, the relay 6 is respectively connected with the controller 4 and the contactor 6, the other end of the contactor 6 is connected with an auxiliary cut tobacco motor 7, the controller 4 controls the relay 5 to output an electric signal according to the vehicle speed signal, the cut tobacco height signal and the protective cover signal, so that the contactor 6 drives the auxiliary cut tobacco motor 7 to operate or stop through the electric signal.
Further, when the received vehicle speed signal is a non-zero vehicle speed signal (indicating that the cigarette making machine normally operates), the tobacco shred height signal is a signal indicating that the tobacco shred height reaches the maximum height (indicating that the trimmed tobacco shred reaches a preset height threshold), and the protective cover signal is a protective cover closing signal (the micro switch 3 is switched off), the controller 4 outputs a control signal for starting the auxiliary tobacco shred returning motor to operate.
Furthermore, when the received vehicle speed signal is a non-zero vehicle speed signal (indicating that the cigarette making machine is operating normally), the tobacco shred height signal is a signal that the tobacco shred height does not reach the maximum height (indicating that the trimmed tobacco shred does not reach a preset height threshold), and the protective cover signal is a protective cover closing signal (the micro switch 3 is turned off), the controller 4 outputs a control signal that the auxiliary shred return motor is not started.
Further, when the received vehicle speed signal is a vehicle speed zero signal and the protective cover signal is a protective cover closing signal, the controller outputs a control signal for not starting the auxiliary wire returning motor. At the moment, the equipment is shut down, the normal parking maintenance state is achieved, and the auxiliary wire returning motor does not need to operate. When the protective cover of the leveler is closed, the microswitch S4 is switched off, the controller 4 outputs a control signal which does not start the auxiliary wire returning motor, specifically, the controller 4 controls the contactor 6 to be switched off, and the auxiliary wire returning motor 7 stops running.
Furthermore, when the received vehicle speed signal is a vehicle speed zero signal and the protective cover signal is a protective cover opening signal, the controller outputs a control signal for starting the auxiliary wire returning motor to run. At the moment, the equipment is shut down, the tobacco shreds in the air chamber are blocked, operators need to clean the tobacco shreds, and the auxiliary shred return motor is started to operate. At the moment, the cigarette making machine air chamber blocks the cut tobacco and stops, a car stop worker needs to open the leveler protective cover to clean the cut tobacco blocks blocked on the air chamber cut tobacco suction belt, under the condition that the leveler protective cover is opened, the microswitch S4 is closed, the controller 4 outputs a control signal for starting the auxiliary cut tobacco returning motor, and particularly the controller 4 controls the contactor 6 to be switched on to drive the auxiliary cut tobacco returning motor 7 to continuously operate.
According to the intelligent control system for the auxiliary cut tobacco motor of the cigarette making machine, provided by the embodiment of the utility model, the controller controls the auxiliary cut tobacco motor to start and stop according to the vehicle speed signal, the cut tobacco height signal and the protective cover signal, so that the intelligent start and stop of the auxiliary cut tobacco motor can be realized, the purposes of saving energy, reducing consumption and prolonging the service life of the motor are achieved, and the effective operation rate of equipment is effectively improved.
Thus, various embodiments of the present disclosure have been described in detail. Some details that are well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the foregoing examples are for purposes of illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (9)
1. The utility model provides a vice shredded tobacco motor intelligence control system of cigarette machine, its characterized in that includes:
the cigarette making machine comprises an encoder, a height detection sensor, a microswitch and a controller, wherein the encoder, the height detection sensor and the microswitch are connected with the input end of the controller, the output end of the controller is connected with an auxiliary cut tobacco motor, and the encoder is used for detecting the running speed of the cigarette making machine to obtain a vehicle speed signal; the height detection sensor is used for detecting the tobacco shred stacking height on the auxiliary cut tobacco return conveyer belt to obtain a tobacco shred height signal; the microswitch is used for detecting the state of the protective cover to obtain a protective cover signal; the controller is used for controlling the auxiliary tobacco shred motor to start and stop according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal.
2. The intelligent control system for the auxiliary tobacco shred returning motor of the cigarette making machine according to claim 1, further comprising a relay and a contactor, wherein the relay is respectively connected with the controller and the contactor, the other end of the contactor is connected with the auxiliary tobacco shred returning motor, and the controller controls the relay to output an electric signal according to the vehicle speed signal, the tobacco shred height signal and the protective cover signal so as to control the contactor to drive the auxiliary tobacco shred returning motor to operate or stop through the electric signal.
3. The intelligent control system for the secondary cut-back motor of the cigarette making machine as claimed in claim 1, wherein the encoder comprises a shaft encoder.
4. The intelligent control system for the secondary cut-tobacco motor of the cigarette making machine according to claim 1, wherein the height detection sensor comprises a capacitive sensor.
5. The intelligent control system for the secondary cut-tobacco motor of the cigarette making machine according to claim 1, wherein the controller comprises a programmable logic controller.
6. The intelligent control system for the auxiliary cut-tobacco returning motor of the cigarette making machine according to claim 1, wherein when the received vehicle speed signal is a non-zero vehicle speed signal, the cut-tobacco height signal is a signal indicating that the cut-tobacco height reaches the maximum height, and the protective cover signal is a protective cover closing signal, the controller outputs a control signal for starting the auxiliary cut-tobacco returning motor to operate.
7. The intelligent control system for the auxiliary tobacco shred motor of the cigarette making machine according to claim 1, wherein when the received vehicle speed signal is a non-zero vehicle speed signal, the tobacco shred height signal is a signal that the tobacco shred height does not reach the maximum height, and the protective cover signal is a protective cover closing signal, the controller outputs a control signal for not starting the auxiliary tobacco shred motor.
8. The intelligent control system for the secondary cut-tobacco motor of the cigarette making machine according to claim 1, wherein when the received vehicle speed signal is a zero vehicle speed signal and the protective cover signal is a protective cover closing signal, the controller outputs a control signal for not starting the secondary cut-tobacco motor.
9. The intelligent control system for the secondary cut-tobacco motor of the cigarette making machine according to claim 1, wherein when the received vehicle speed signal is a zero vehicle speed signal and the protective cover signal is a protective cover opening signal, the controller outputs a control signal for starting the secondary cut-tobacco motor to run.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122923350.3U CN216568288U (en) | 2021-11-20 | 2021-11-20 | Intelligent control system for auxiliary cut tobacco motor of cigarette making machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122923350.3U CN216568288U (en) | 2021-11-20 | 2021-11-20 | Intelligent control system for auxiliary cut tobacco motor of cigarette making machine |
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| CN216568288U true CN216568288U (en) | 2022-05-24 |
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| CN202122923350.3U Active CN216568288U (en) | 2021-11-20 | 2021-11-20 | Intelligent control system for auxiliary cut tobacco motor of cigarette making machine |
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- 2021-11-20 CN CN202122923350.3U patent/CN216568288U/en active Active
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