CN216559640U

CN216559640U - Wedge angle mirror surface type quality detection tool

Info

Publication number: CN216559640U
Application number: CN202123155398.0U
Authority: CN
Inventors: 杨东来; 王文成; 万鹏程; 周正; 王珊珊
Original assignee: Jilin Jucheng Zhizao Photoelectric Technology Co ltd
Current assignee: Jilin Jucheng Zhizao Photoelectric Technology Co ltd
Priority date: 2021-12-15
Filing date: 2021-12-15
Publication date: 2022-05-17
Anticipated expiration: 2031-12-15

Abstract

The utility model provides a wedge-angle mirror-surface type quality detection tool, which relates to the technical field of detection tools and comprises a supporting component and a second detection mechanism, wherein the top side of the supporting component is attached with a clamping component, a supporting mechanism assembled by bolts is arranged above one side of the supporting component, one end of the supporting mechanism is clamped with the first detection mechanism, and the second detection mechanism is arranged above one end of the supporting mechanism; the utility model mainly utilizes the mutual cooperation of three groups of detection components to detect a product, the baffle blocks a laser beam to carry out primary detection, the telescopic hard brush of the air cylinder reaches the position of the product to play a secondary detection effect, the hinge connection of the mechanical arm is utilized to play a tertiary detection effect, the detected data is transmitted to the control component, and the control component carries out comprehensive analysis on the data detected for three times, so that the detection precision of the equipment on a wedge-angle mirror-surface-type product is improved, and errors and excessive defective products are not easy to cause.

Description

Wedge angle mirror surface type quality detection tool

Technical Field

The utility model relates to the technical field of detection tools, in particular to a wedge-angle mirror surface type quality detection tool.

Background

With the continuous progress of science and technology, when equipment and components are detected and maintained, various industries need to detect relevant surface conditions and internal conditions of the equipment and the components, particularly the internal conditions cannot be seen by naked eyes, and the detection can only be carried out by means of an industrial endoscope, so that the industrial endoscope plays an irreplaceable role in the internal detection of the equipment and the components.

In the use process of the existing detection tool, a plurality of existing detection tools only have a single detection means, so that when the equipment detects a product, errors are easily caused, the detection precision is not high, and more defective products and the like are easily caused.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems, the utility model provides a wedge angle mirror surface type quality detection tool which is mainly used for detecting a product by utilizing the mutual cooperation of three groups of detection components, a baffle plate blocks a laser beam to carry out primary detection, a cylinder telescopic hard brush is utilized to reach the position of the product to play a secondary detection effect, a mechanical arm is utilized to be connected by a hinge to play a tertiary detection effect, the detected data is transmitted to a control component, the control component carries out comprehensive analysis on the data detected for three times, the detection precision of the equipment on the wedge angle mirror surface type product is improved, and errors and excessive defective goods are not easily caused.

In order to realize the purpose of the utility model, the utility model is realized by the following technical scheme: the wedge-angle mirror-surface type quality detection tool comprises a supporting assembly and a second detection mechanism, wherein a clamping assembly is attached to the top side of the supporting assembly, a supporting mechanism assembled by bolts is arranged above one side of the supporting assembly, the first detection mechanism is clamped at one end of the supporting mechanism, and the second detection mechanism is arranged above one end of the supporting mechanism;

the second detection mechanism comprises an air cylinder seat, a second air cylinder, a first movable arm, a second movable arm, a limiting clamping strip, a light barrier and a laser emission group, the air cylinder seat is arranged above one end of the supporting mechanism, the side of the air cylinder seat is hinged with the second air cylinder, one end of the second air cylinder is provided with the first movable arm which is connected, one end of the first movable arm is connected with the second movable arm, the limiting clamping strip is arranged on two sides of the second movable arm, one end of the second movable arm is provided with the light barrier, and the other end of the second movable arm is provided with the laser emission group.

The further improvement is that the second cylinder and the first movable arm are symmetrically distributed about the central axis of the cylinder seat, and the light barrier and the laser emission group are respectively installed at one end of each of the two groups of second movable arms.

The supporting assembly comprises a bottom plate, a jack seat and a baffle plate, wherein the jack seat is arranged above one side of the bottom plate, and the baffle plate is inserted above the jack seat.

The improved structure is characterized in that the clamping assembly comprises an empty box, a lead screw, a motor, a threaded sleeve, a sliding block, a platform and a threaded clamping strip, the empty box is arranged on the top side of the bottom plate, the lead screw is arranged on the empty box and penetrates through the empty box to be connected with the output end of the motor, the outer side of the lead screw is provided with the threaded sleeve, the sliding block is arranged on the outer side of the threaded sleeve, the platform is arranged above the sliding block, the threaded clamping strip is arranged above the two sides of the platform, and the side of the sliding block is provided with a pulley and is in contact with the inner side of the empty box.

The improved structure is characterized in that the supporting mechanism comprises a bolt base, a spring set, a fixed clamping groove, a laser head, clamping rods, a controller case and a transverse rod, the bolt base is arranged above the other side of the bottom plate, the spring set is arranged above the bolt base, the fixed clamping groove is arranged above the spring set, the laser head is arranged on two sides of the fixed clamping groove, the clamping rods are arranged above the fixed clamping groove, the controller case is arranged on one side of each clamping rod, and the transverse rod is arranged on the other side of each clamping rod.

The improved structure is characterized in that the first detection mechanism comprises a clamping sleeve, a first air cylinder, a push rod, a sensor block and a hard brush, the clamping sleeve is arranged on the inner side of the cross rod, the first air cylinder is arranged above the clamping sleeve, the output end of the first air cylinder penetrates through the clamping sleeve and is connected with the push rod, the sensor block is arranged below the push rod, and the hard brush distributed in an array mode is arranged below the sensor block.

The utility model has the beneficial effects that:

the utility model mainly utilizes the mutual cooperation of three groups of detection components to detect a product, the baffle blocks a laser beam to carry out primary detection, the telescopic hard brush of the air cylinder reaches the position of the product to play a secondary detection effect, the hinge connection of the mechanical arm is utilized to play a tertiary detection effect, the detected data is transmitted to the control component, and the control component carries out comprehensive analysis on the data detected for three times, so that the detection precision of the equipment on a wedge-angle mirror-surface-type product is improved, and errors and excessive defective products are not easy to cause.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic perspective view of the clamping sleeve and the first cylinder of the present invention;

fig. 4 is a schematic perspective view of a cylinder block and a second cylinder according to the present invention.

Wherein: 1. a support assembly; 101. a base plate; 102. a jack seat; 103. a baffle plate; 2. a clamping assembly; 201. empty boxes; 202. a screw rod; 203. an electric motor; 204. a threaded sleeve; 205. a slider; 206. a platform; 207. a threaded clamping bar; 3. a support mechanism; 301. a bolt base; 302. a spring set; 303. fixing the clamping groove; 304. a laser head; 305. a clamping rod; 306. a control cabinet; 307. a cross bar; 4. a first detection mechanism; 401. a clamping sleeve; 402. a first cylinder; 403. a push rod; 404. a sensor block; 405. a hard brush; 5. a second detection mechanism; 501. a cylinder block; 502. a second cylinder; 503. a first movable arm; 504. a second movable arm; 505. limiting clamping strips; 506. a light barrier; 507. and (4) laser emission groups.

Detailed Description

In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.

According to fig. 1, 2, 3 and 4, the present embodiment provides a wedge-angle mirror-surface type quality inspection tool, which includes a supporting component 1 and a second inspection mechanism 5, wherein a clamping component 2 is attached to a top side of the supporting component 1, a supporting mechanism 3 assembled by bolts is disposed above one side of the supporting component 1, a first inspection mechanism 4 is clamped at one end of the supporting mechanism 3, and the second inspection mechanism 5 is disposed above one end of the supporting mechanism 3;

the second detection mechanism 5 includes a cylinder block 501, a second cylinder 502, a first movable arm 503, a second movable arm 504, a limit clamping strip 505, a light barrier 506 and a laser emission group 507, the cylinder block 501 is arranged above one end of the support mechanism 3, the side of the cylinder block 501 is hinged to the second cylinder 502, one end of the second cylinder 502 is provided with the first movable arm 503, one end of the first movable arm 503 is hinged to the second movable arm 504, the limit clamping strip 505 is arranged on two sides of the second movable arm 504, one end of the second movable arm 504 is provided with the light barrier 506, and the other end of the second movable arm 504 is provided with the laser emission group 507.

The second cylinder 502 and the first movable arm 503 are symmetrically distributed about the central axis of the cylinder block 501, the light barrier 506 and the laser emitting group 507 are respectively installed at one end of the two groups of second movable arms 504, after the first detecting mechanism 4 detects the product, the first cylinder 402 is allowed to pull back the push rod 403, and the second cylinder 502 on the side of the cylinder block 501 is started to output power, so that the first movable arm 503 transmits acting force to the second movable arm 504, the second movable arm 504 makes the light barrier 506 and the laser emission group 507 respectively installed at the end parts of the two groups of second movable arms 504 look at each other under the limitation of the limiting clamping strip 505, and the laser emission group 507 is started to irradiate the product on the platform 206, so as to achieve the effect of detecting data, and let the laser emission group 507 transmit the detected data to the control cabinet 306 for recording, after the detection contact, the second cylinder 502 is started to output power, the first movable arm 503 is pulled back, and the light blocking plates 506 and the laser emission groups 507 which are respectively arranged at the ends of the two groups of second movable arms 504 are opened.

The supporting component 1 comprises a bottom plate 101, a jack seat 102 and a baffle plate 103, the jack seat 102 is arranged above one side of the bottom plate 101, the baffle plate 103 is inserted above the jack seat 102 in a plugging mode, the bottom plate 101 can play a supporting effect, the baffle plate 103 is inserted in the jack seat 102 in a plugging mode to play a role in shielding a reflected laser beam, and a flatness detection effect is achieved.

The clamping assembly 2 comprises an empty box 201, a screw rod 202, a motor 203, a thread bushing 204, a sliding block 205, a platform 206 and a thread clamping strip 207, wherein the empty box 201 is arranged on the top side of the bottom plate 101, the screw rod 202 is arranged on the empty box 201, the screw rod 202 penetrates through the empty box 201 and is connected with the output end of the motor 203, the thread bushing 204 is arranged on the outer side of the screw rod 202, the sliding block 205 is arranged on the outer side of the thread bushing 204, the platform 206 is arranged above the sliding block 205, the thread clamping strip 207 is arranged above two sides of the platform 206, a pulley is arranged on the lateral side of the sliding block 205 and is in contact with the inner side of the empty box 201, a product of a wedge-angle mirror surface type to be detected is firstly placed on the platform 206 above the sliding block 205, the product to be detected is clamped and fixed by the thread clamping strips 207 on two sides of the platform 206, then the motor 203 is started to drive the screw rod 202 in the empty box 201 to rotate, so that the sliding block 205 can slide in the empty box 201 under the interaction of the screw rod 202 and the thread bushing 204, the product to be detected is moved to the detection position, and after the detection is finished, the motor 203 is started to drive the screw rod 202 in the empty box 201 to rotate, so that the sliding block 205 takes the product on the platform 206 to move out of the detection position.

The supporting mechanism 3 comprises a bolt base 301, a spring group 302, a fixed clamping groove 303, laser heads 304, clamping rods 305, a control cabinet 306 and cross rods 307, the bolt base 301 is arranged above the other side of the bottom plate 101, the spring group 302 is arranged above the bolt base 301, the fixed clamping groove 303 is arranged above the spring group 302, the laser heads 304 are arranged on two sides of the fixed clamping groove 303, the clamping rods 305 are arranged above the fixed clamping groove 303, the control cabinet 306 is arranged on one side of the clamping rods 305, the cross rods 307 are arranged on the other side of the clamping rods 305, when the sliding block 205 moves to a detection position and moves out of the detection position with a product on the platform 206, the laser heads 304 on two sides of the fixed clamping groove 303 are used for emitting laser to irradiate the surface of the product, the baffle 103 is used for shielding and reflecting laser beams, so that the laser heads 304 are used for connecting the detected preliminary data with the control cabinet 306 through a sensor module, reach the effect of data record and holding to play the effect of first detection, spring assembly 302 of fixed slot 303 below can play absorbing effect when equipment detects, promotes the accuracy of equipment, and bolt base 301 can make supporting mechanism 3 be convenient for the user and install in the opposite side top of bottom plate 101.

The first detecting mechanism 4 comprises a clamping sleeve 401, a first air cylinder 402, a push rod 403, a sensor block 404 and a rigid brush 405, the clamping sleeve 401 is arranged on the inner side of a cross bar 307, and a first air cylinder 402 is arranged above the clamping sleeve 401, the output end of the first air cylinder 402 penetrates through the clamping sleeve 401 and is connected with a push rod 403, and a sensor block 404 is arranged below the push rod 403, hard brushes 405 distributed in an array are arranged below the sensor block 404, when the slider 205 moves to the detection position with the product on the platform 206, the operation of the motor 203 is stopped, so that the sliding block 205 is temporarily static, the push rod 403 is extended by the power output of the first air cylinder 402 above the clamping sleeve 401 at the inner side of the cross bar 307, the hard brush 405 below the sensor block 404 is contacted with the product on the platform 206, so that the sensor block 404 measures the change of the contact force when the bristle brush 405 contacts the product, and the sensor block 404 transmits the data to the control cabinet 306 by using a lead to analyze and store the data.

The working principle of the wedge angle mirror surface type quality detection tool is as follows: as shown in fig. 1-4, firstly, a product of a wedge-angle mirror type to be detected is placed on a platform 206 above a sliding block 205, the product to be detected is clamped and fixed by using thread clamping strips 207 at two sides of the platform 206, then a motor 203 is started to drive a screw rod 202 inside an empty box 201 to rotate, so that the sliding block 205 slides inside the empty box 201 under the interaction of the screw rod 202 and a thread sleeve 204, the product to be detected is moved to a detection position, when the sliding block 205 carries the product on the platform 206 to move to and from the detection position, laser heads 304 at two sides of a fixed clamping groove 303 are used to emit laser to irradiate the surface of the product, a baffle 103 is used to shield and reflect the laser beam, so that the laser heads 304 connect detected preliminary data with a control cabinet 306 through a sensor module, and achieve the effects of data recording and keeping, to achieve the effect of the primary detection, when the sliding block 205 moves to the detection position with the product on the platform 206, the operation of the motor 203 is stopped, so that the sliding block 205 is temporarily stationary, the first cylinder 402 above the clamping sleeve 401 inside the cross bar 307 outputs power to extend the push rod 403, the bristle brush 405 below the sensor block 404 contacts the product on the platform 206, so that the sensor block 404 measures the change of the contact force when the bristle brush 405 contacts the product, the sensor block 404 transmits data to the control cabinet 306 by using a wire for data analysis and storage, after the first detection mechanism 4 detects the product, the first cylinder 402 pulls back the push rod 403, and starts the second cylinder 502 at the side of the cylinder seat 501 to output power, the first movable arm 503 transmits the acting force to the second movable arm 504, so that the second movable arm 504 makes the light blocking plate 506 and the laser emission group 507 respectively installed at the ends of the two groups of second movable arms 504 look into each other under the limitation of the limiting clamping strip 505, and the laser emission group 507 is started to irradiate the product on the platform 206 so as to achieve the effect of detecting data, the laser emission group 507 transmits the detected data to the control cabinet 306 for recording, after the detection contact, the second air cylinder 502 is started to output power to pull back the first movable arm 503 so as to open the light barrier 506 and the laser emission group 507 which are respectively arranged at the end parts of the two groups of second movable arms 504, and then the motor 203 is started to drive the screw rod 202 in the empty box 201 to rotate, so that the sliding block 205 drives the product on the platform 206 to move out of the detection position.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. Wedge angle mirror surface type quality testing frock, including supporting component (1) and second detection mechanism (5), its characterized in that: a clamping component (2) is attached to the top side of the supporting component (1), a supporting mechanism (3) assembled by bolts is arranged above one side of the supporting component (1), a first detection mechanism (4) is clamped at one end of the supporting mechanism (3), and a second detection mechanism (5) is arranged above one end of the supporting mechanism (3);

the second detection mechanism (5) comprises a cylinder seat (501), a second cylinder (502), a first movable arm (503), a second movable arm (504), a limiting clamping strip (505), a light barrier (506) and a laser emission group (507), wherein the cylinder seat (501) is arranged above one end of the supporting mechanism (3), the second cylinder (502) is hinged to the side of the cylinder seat (501), the first movable arm (503) is connected to one end of the second cylinder (502), the second movable arm (504) is connected to one end of the first movable arm (503), the limiting clamping strips (505) are arranged on two sides of the second movable arm (504), the light barrier (506) is arranged at one end of the second movable arm (504), and the laser emission group (507) is arranged at the other end of the second movable arm (504).

2. The wedge angle mirror surface type quality detection tool according to claim 1, characterized in that: the second air cylinder (502) and the first movable arm (503) are symmetrically distributed about the central axis of the air cylinder seat (501), and the light barrier (506) and the laser emission group (507) are respectively installed at one end of the two groups of second movable arms (504).

3. The wedge angle mirror surface type quality detection tool according to claim 1, characterized in that: the supporting assembly (1) comprises a bottom plate (101), a jack seat (102) and a baffle (103), wherein the jack seat (102) is arranged above one side of the bottom plate (101), and the baffle (103) is inserted above the jack seat (102).

4. The wedge angle mirror surface type quality detection tool according to claim 3, characterized in that: centre gripping subassembly (2) are including empty box (201), lead screw (202), motor (203), thread bush (204), slider (205), platform (206) and screw holding strip (207), empty box (201) sets up the top side of bottom plate (101), just be provided with lead screw (202) on empty box (201), just lead screw (202) run through empty box (201) and are connected with the output of motor (203), the outside of lead screw (202) is provided with thread bush (204), just the outside of thread bush (204) is provided with slider (205), the top of slider (205) is provided with platform (206), just the both sides top of platform (206) is provided with screw holding strip (207), the avris of slider (205) is equipped with the inboard contact of pulley and empty box (201).

5. The wedge angle mirror surface type quality detection tool according to claim 3, characterized in that: supporting mechanism (3) are including bolt base (301), spring assembly (302), fixed slot (303), laser head (304), clamping rod (305), control box (306) and horizontal pole (307), bolt base (301) set up the opposite side top of bottom plate (101), the top of bolt base (301) is provided with spring assembly (302), just the top of spring assembly (302) is provided with fixed slot (303), the both sides of fixed slot (303) are provided with laser head (304), the top of fixed slot (303) is provided with clamping rod (305), just one side of clamping rod (305) is provided with control box (306), the opposite side of clamping rod (305) is provided with horizontal pole (307).

6. The wedge angle mirror surface type quality detection tool according to claim 5, characterized in that: first detection mechanism (4) are including centre gripping cover (401), first cylinder (402), push rod (403), sensor piece (404) and stereoplasm brush (405), centre gripping cover (401) set up the inboard of horizontal pole (307), just the top of centre gripping cover (401) is provided with first cylinder (402), the output of first cylinder (402) runs through centre gripping cover (401) is connected with push rod (403), just the below of push rod (403) is provided with sensor piece (404), the below of sensor piece (404) is provided with stereoplasm brush (405) that the array distributes.