CN216550820U - Processing production line for sterile unginned cotton - Google Patents
Processing production line for sterile unginned cotton Download PDFInfo
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- CN216550820U CN216550820U CN202123327626.8U CN202123327626U CN216550820U CN 216550820 U CN216550820 U CN 216550820U CN 202123327626 U CN202123327626 U CN 202123327626U CN 216550820 U CN216550820 U CN 216550820U
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- seed cotton
- cotton
- sterile seed
- cleaning machine
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Abstract
The utility model discloses an infertile seed cotton processing production line which comprises an barbed nail type infertile seed cotton cleaning machine (3) and a sawtooth type infertile seed cotton cleaning machine (6), wherein the barbed nail type infertile seed cotton cleaning machine (3) is sequentially connected with the sawtooth type infertile seed cotton cleaning machine (6). By adopting the technical scheme of the utility model, the processing production line for the sterile seed cotton, which has the advantages of high yield, high safety factor, low failure and labor saving, can be provided. The production line improves the yield, reduces the equipment allocation quantity under the condition of the same treatment capacity, and meets the requirement of reducing the cost.
Description
Technical Field
The utility model belongs to the technical field of cotton processing equipment, relates to a cotton processing leftover recycling and processing link, and particularly relates to an infertile seed cotton processing production line.
Background
In the cotton processing process, when the cotton ginning machine and the ginned cotton cleaning machine clean the ginned cotton, a certain amount of effective fiber is contained in the impurities such as the discharged sterile seeds, so the discharged sterile seeds need to be recycled and cleaned, otherwise, the waste is large, and the economic benefit of a processing factory is influenced. The existing sterile seed cotton recovery and cleaning production line uses a double-roller cleaning machine with a licker-in diameter phi of 250mm, and the machine has the main defects that the single machine has a single treatment capacity of 80-100 Kg/h, not only is the single machine low in treatment capacity, high in failure rate and poor in safety, but also personal injury accidents easily occur, and the machine is typically labor-consuming, time-consuming and labor-consuming.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide the sterile seed cotton processing production line which has high yield, low failure and labor saving.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the processing production line for the sterile seed cotton comprises an barbed nail type sterile seed cotton cleaning machine and a sawtooth type sterile seed cotton cleaning machine, wherein the barbed nail type sterile seed cotton cleaning machine is sequentially connected with the sawtooth type sterile seed cotton cleaning machine.
Furthermore, the barbed nail type sterile seed cotton cleaning machine is sequentially connected with a plurality of saw-tooth type sterile seed cotton cleaning machines.
Furthermore, the barbed nail type sterile seed cotton cleaner is connected with the channel adjusting device, the left side of the channel adjusting device is connected with one sawtooth type sterile seed cotton cleaner, and the right side of the channel adjusting device is connected with the other sawtooth type sterile seed cotton cleaner.
Furthermore, the spike-type sterile unginned cotton cleaning machine comprises a feeding roller, a spike roller assembly and a discharge port, wherein the spike roller assembly is composed of a plurality of spike rollers and is obliquely arranged, and the feeding roller and the discharge port are respectively arranged at two ends of the spike roller assembly.
Furthermore, the sawtooth type sterile seed cotton cleaning machine comprises an upper cotton collecting part and a lower cleaning part, wherein the cotton collecting part comprises a dust cage and a cotton inlet; the cleaning part comprises a licker-in, a trash discharging knife, a cotton outlet and a recovery area positioned below the trash discharging knife.
Compared with the prior art, the utility model has the beneficial effects that:
1. the sterile seed cotton processing production line consisting of the barbed nail type sterile seed cotton cleaning machine and the sawtooth type sterile seed cotton cleaning machine is equivalent to the output of 10 existing double-roller cleaning machines, and high economic benefits are brought to a processing factory due to high yield.
2. Because the output is high, the single processing capacity is more than 1000Kg/h, and the equipment quantity allocated to the production line is reduced, thereby reducing the floor area and the number of workers, and directly reducing the production cost of a processing plant.
3. The equipment has high running stability and low failure rate, reduces the maintenance cost and the working strength of workers, and improves the production efficiency.
Drawings
FIG. 1 is a schematic structural diagram of an aseptic seed cotton processing production line of the present invention;
FIG. 2 is a schematic structural view of a spike-type sterile unginned cotton cleaner;
FIG. 3 is a schematic structural diagram of a sawtooth type sterile seed cotton cleaner.
In the figure, 1, a cotton suction pipeline; 2. an infertile seed cotton discharger; 3. a barbed nail type sterile unginned cotton cleaning machine; 4. a pipeline; 5. a channel adjusting device; 6. a sawtooth type sterile seed cotton cleaning machine; 7. a cotton collecting pipeline; 8. a cotton collecting machine; 9. a recovery pipeline; 31. a feed roller; 32. a barbed nail roller; 33. a trash removal net; 34. a trash sliding plate; 35. a trash discharging auger; 36. a discharge port; 37. a cotton baffle plate; 61. a dust cage; 62. a cotton pressing roller; 63. scraping a cotton roller; 64. a licker-in; 65. removing impurities; 66. a trash arc plate; 67. attaching a cotton plate; 68. a movable plate; 69. sealing the arc plate; 610. sealing the cavity; 611. a recovery zone; 612. a trash region; 613. a cotton inlet; 614. a cotton outlet.
Detailed Description
The technical solutions of the present invention are described in detail below with reference to the embodiments and the accompanying drawings so that those skilled in the art can more clearly understand the technical solutions of the present invention, but the technical scope of the present invention is not limited thereby.
Example 1:
the processing production line for the sterile seed cotton comprises an barbed nail type sterile seed cotton cleaning machine 3 and a sawtooth type sterile seed cotton cleaning machine 6, wherein the barbed nail type sterile seed cotton cleaning machine 3 is sequentially connected with the sawtooth type sterile seed cotton cleaning machine 6.
The spike type sterile seed cotton cleaning machine 3 is used for beating and opening sterile seed cotton, cleaning larger particle impurities in the sterile seed cotton, such as sterile seeds, broken seeds, small cotton stalks and the like, and light and fine impurities mixed with cotton fibers, such as cotton leaves, dust and the like.
The spike-type sterile unginned cotton cleaning machine 3 comprises a feeding roller 31, a spike roller assembly which is composed of a plurality of spike rollers 32 and is obliquely arranged, and a discharge port 36, wherein the feeding roller 31 and the discharge port 36 are respectively arranged at two ends of the spike roller assembly. As shown in figure 2, the spike-type sterile unginned cotton cleaner 3 comprises a pair of feeding rollers 31, a row of six spike rollers 32 is arranged below the feeding rollers 31, a cotton baffle plate 37 is arranged at the middle position above two adjacent spike rollers 32, impurity discharging nets 33 are respectively arranged below the six spike rollers 32, impurity discharging plates 34 are arranged below the impurity discharging nets 33, impurity discharging packing augers 35 are arranged below the impurity discharging plates 34, and discharging holes 36 are arranged at the tail ends of the rows of the six spike rollers 32. When the barbed nail type sterile seed cotton cleaning machine 3 works, the sterile seed cotton is uniformly fed by the feeding roller 31 and falls onto the barbed nail roller 32, so that a high cleaning effect can be kept, and the uniformity is good; the sterile seed cotton falling on the barbed nail roller 32 is beaten and loosened, and impurities are discharged through the impact of the impurity discharge net 33 along with the rotation of the barbed nail roller 32, and the cotton is stopped by the cotton baffle plate 37 to fall into the next barbed nail roller 32; through the clearance in proper order of six thorn nail rollers 32, the impurity removal efficiency is high, can effectively discharge the large granule impurity in the middle of the sterile seed cotton to and tiny cotton leaf and dirt etc. moreover through opening the sterile seed cotton of clearance and directly carry serration formula sterile seed cotton descaling machine 6, do benefit to the hooking of sawtooth and draw the carding, discharge impurity. The impurity removing net 33 may be in the form of a grid.
And the sawtooth-type sterile seed cotton cleaning machine 6 is used for hooking, carding and cleaning the sterile seed cotton which is loosened and cleaned by the barbed nail-type sterile seed cotton cleaning machine 3 and large-particle impurities, and cleaning other impurities in the sterile seed cotton to obtain clean sterile seed cotton.
The sawtooth type sterile seed cotton cleaning machine 6 comprises an upper cotton collecting part and a lower cleaning part, wherein the cotton collecting part comprises a dust cage 61 and a cotton inlet 613; the cleaning part comprises a licker-in 64, a trash discharging knife 65, a cotton outlet 614 and a recovery area 611 positioned below the trash discharging knife 65. As shown in fig. 3, the upper part of the zigzag sterile seed cotton cleaner 3 is provided with an aggregate dust cage 61 and a sealed cavity 610 formed by the dust cage 61 and a sealed arc plate 69, and two ends of the dust cage 61 are provided with air ducts; a cotton pressing roller 62 and a cotton scraping roller 63 are arranged below the dust cage 61, a licker-in 64 is arranged below the cotton pressing roller 62 and the cotton scraping roller 63, and a plurality of impurity removing knives 65 and impurity removing arc plates 66 are arranged in front of the licker-in 64 along an arc; the front areas of the impurity removing knife 65 and the impurity removing arc plate 66 are divided into a recovery area 611 and an impurity removing area 612, a movable plate 68 is arranged in the front areas, the sizes of the recovery area 611 and the impurity removing area 612 can be adjusted, and a cotton outlet 614 is arranged behind the licker-in 64. When the saw-tooth type sterile seed cotton cleaning machine 6 works, sterile seed cotton from the previous process is adsorbed on the net surface by the dust cage 61 to form a uniform cotton layer, and then is peeled off by the cotton pressing roller 62 and the cotton scraping roller 63 and conveyed onto the licker-in 64, and the dust cage 61, the cotton pressing roller 62, the cotton scraping roller 63 and the licker-in 64 are sequentially arranged from top to bottom structurally, so that the structure is favorable for conveying the sterile seed cotton and hooking and carding the licker-in 64; the impurity removing area around the licker-in 64 is large, a plurality of impurity removing knives 65 and impurity removing arc plates 66 can be arranged, the sterile seed cotton rotating at high speed along with the licker-in 64 is impacted and impurity removed for a plurality of times, and the impurity removing efficiency is high; the movable plate 68 disposed in the impurity discharging region can freely adjust the size of the recovery region 611 according to circumstances, and can effectively control the discharge of impurities while ensuring that the cotton fiber is not discharged. The cotton attaching plate 67 is arranged between the two adjacent impurity removing knives 65, so that the short fiber characteristic of the sterile seed cotton is adapted, the falling of the sterile seed cotton from the licker-in 64 is reduced, and the cleaning effect is further improved.
The processing sequence of the sterile seed cotton is that large-particle impurities in the sterile seed cotton are cleaned by the barbed nail type sterile seed cotton cleaning machine 3, and then fine impurities in the sterile seed cotton are cleaned by the sawtooth type sterile seed cotton cleaning machine 6.
Example 2:
the processing production line for the sterile seed cotton comprises a barbed nail type sterile seed cotton cleaning machine 3 and a sawtooth type sterile seed cotton cleaning machine 6, wherein the barbed nail type sterile seed cotton cleaning machine 3 is sequentially connected with the sawtooth type sterile seed cotton cleaning machine 6. For example, two sawtooth type sterile seed cotton cleaning machines 6 can be connected in series; or three sawtooth type sterile seed cotton cleaning machines 6 can be connected in series; or a plurality of saw-tooth type sterile seed cotton cleaning machines 6 can be connected in series.
The spike type sterile seed cotton cleaning machine 3 is used for beating and opening sterile seed cotton, cleaning large-particle impurities in the sterile seed cotton, such as sterile seeds, broken seeds, small cotton stalks and the like, and light and fine impurities mixed with cotton fibers, such as cotton leaves, dust and the like.
And the sawtooth-type sterile seed cotton cleaning machine 6 is used for hooking, carding and cleaning the sterile seed cotton which is loosened and cleaned by the barbed nail-type sterile seed cotton cleaning machine 3 and large-particle impurities, and cleaning other impurities in the sterile seed cotton to obtain clean sterile seed cotton.
The cleaning and bouncing sequence of the sterile seed cotton comprises the steps of cleaning large-particle impurities in the sterile seed cotton through a barbed nail type sterile seed cotton cleaning machine 3, and then cleaning fine impurities in the sterile seed cotton through a plurality of sawtooth type sterile seed cotton cleaning machines 6
The spike type sterile seed cotton cleaning machine 3 and the sawtooth type sterile seed cotton cleaning machine 6 in the embodiment have the same structure and action principle as those in the embodiment 1.
Example 3:
the barbed nail type sterile seed cotton cleaning machine 3 is connected with a channel adjusting device 5, the left side of the channel adjusting device 5 is connected with one sawtooth type sterile seed cotton cleaning machine 6, and the right side of the channel adjusting device 5 is connected with the other sawtooth type sterile seed cotton cleaning machine 6.
As shown in figures 1, 2 and 3, in the sterile seed cotton processing production line, a cotton suction pipeline 1 of the sterile seed cotton is connected with a cotton inlet of a sterile seed cotton discharger 2, a cotton outlet of the sterile seed cotton discharger 2 is connected with a cotton storage box above a cotton feeding roller 31 of a barbed nail type sterile seed cotton cleaner 3, a discharge outlet 36 of the barbed nail type sterile seed cotton cleaner 3 is communicated with an upper inlet of a channel adjusting device 5 through a pipeline 4, the channel adjusting device 5 is used for changing the sequence of the sterile seed cotton passing through two sawtooth type sterile seed cotton cleaners 6, the channel adjusting device 5 in figure 1 is an adjusting device formed by combining two four-way valves, a lower outlet of the channel adjusting device 5 is communicated with an inlet of a cotton collecting machine 8 through a cotton collecting pipeline 7, upper and lower communicating ports on the left side of the channel adjusting device 5 are respectively communicated with a cotton inlet 613 and a cotton outlet 614 of a sawtooth type sterile seed cotton cleaner 6 on the left side of the channel adjusting device 5, the upper and lower communicating ports on the right side of the channel adjusting device 5 are respectively communicated with a cotton inlet 613 and a cotton outlet 614 of the sawtooth type sterile seed cotton cleaning machine 6 on the left side of the channel adjusting device 5, the recovery areas 611 on the lower parts of the two sawtooth type sterile seed cotton cleaning machines 6 are respectively communicated with a recovery pipeline 9 through pipelines, and the other end of the recovery pipeline 9 is communicated with a cotton inlet of the sterile seed cotton discharger 2.
The spike type sterile seed cotton cleaning machine 3 and the sawtooth type sterile seed cotton cleaning machine 6 in the embodiment have the same structure and action principle as those in the embodiment 1.
The working principle of the embodiment is as follows: the sterile seed cotton is sucked into the sterile seed cotton discharger 2 through the cotton suction pipeline 1 to realize the separation of the sterile seed cotton and air, the separated sterile seed cotton falls into a cotton storage box above a cotton feeding roller 31 of the barbed nail type sterile seed cotton cleaning machine 3 through a cotton outlet of the sterile seed cotton discharger 2, inside the spike-nail type sterile seed cotton cleaning machine 3, a cotton feeding roller 31 feeds a spike-nail roller 32, under the impact action of the spike-nail roller 32, the sterile seed cotton quilt is beaten and rolls forwards from bottom to top, meanwhile, the sterile seed cotton quilt is loosened and vibrated, and the foreign impurities adhered to the surface of the sterile seed cotton are subjected to friction and impact of the impurity discharging net 33 under the action of gravity and centrifugal force, the impurities are discharged from the gap of the impurity discharging net 33, the discharged impurities enter the impurity discharging auger 35 through the impurity discharging plate 34 and are discharged out of the machine, and the cleaned sterile seed cotton is sucked into the channel adjusting device 5 through the pipeline 4 from the discharge hole 36; through the cooperation regulation of two cross valves in the channel adjusting device 5, two effects can be achieved, the sterile seed cotton sucked into the upper inlet of the channel adjusting device 5 only passes through the saw-tooth sterile seed cotton cleaning machine 6 positioned on the left side of the channel adjusting device 5 or only passes through the saw-tooth sterile seed cotton cleaning machine 6 positioned on the right side of the channel adjusting device 5 to be cleaned only one time, the sterile seed cotton sucked into the upper inlet of the channel adjusting device 5 sequentially passes through the saw-tooth sterile seed cotton cleaning machine 6 positioned on the left side of the channel adjusting device 5 and the saw-tooth sterile seed cotton cleaning machine 6 positioned on the right side of the channel adjusting device 5 to be cleaned two times. The sterile seed cotton after the first cleaning or the second cleaning is sucked into a cotton collection machine 8 through a lower outlet of the channel adjusting device 5 and a cotton collection pipeline 7, and the sterile seed cotton after being cleaned in the cotton collection machine 8 is separated from air and then enters the procedures of packaging and the like through an outlet of the cotton collection machine 8. In addition, the recovery areas 611 at the lower parts of the two sawtooth type sterile seed cotton cleaning machines 6 are respectively communicated with the recovery pipeline 9 through pipelines, and the other end of the recovery pipeline 9 is communicated with the cotton inlet of the sterile seed cotton discharger 2, so that the recyclable part of sterile seed cotton is cleaned again, and the waste is further reduced.
The embodiments of the present invention are described in detail above with reference to the drawings, but the present invention is not limited to the described embodiments. It will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, which is still within the scope of the utility model.
Claims (5)
1. The processing production line for the sterile seed cotton is characterized by comprising an barbed nail type sterile seed cotton cleaning machine (3) and a saw-tooth type sterile seed cotton cleaning machine (6), wherein the barbed nail type sterile seed cotton cleaning machine (3) is sequentially connected with the saw-tooth type sterile seed cotton cleaning machine (6).
2. The sterile seed cotton processing production line according to claim 1, wherein the spike-type sterile seed cotton cleaning machine (3) is sequentially connected with a plurality of sawtooth-type sterile seed cotton cleaning machines (6).
3. The processing production line of the sterile seed cotton as claimed in claim 1, wherein: the barbed nail type sterile seed cotton cleaning machine (3) is connected with the channel adjusting device (5), the left side of the channel adjusting device (5) is connected with one sawtooth type sterile seed cotton cleaning machine (6), and the right side of the channel adjusting device (5) is connected with the other sawtooth type sterile seed cotton cleaning machine (6).
4. The processing line of infertile seed cotton as claimed in claim 1, 2 or 3, wherein: the spike-type sterile unginned cotton cleaning machine (3) comprises a feeding roller (31), a spike roller assembly and a discharge port (36), wherein the spike roller assembly is composed of a plurality of spike rollers (32) and is obliquely arranged, and the feeding roller (31) and the discharge port (36) are respectively arranged at two ends of the spike roller assembly.
5. The processing line of infertile seed cotton as claimed in claim 1, 2 or 3, wherein: the saw-toothed sterile seed cotton cleaning machine (6) comprises an upper cotton collecting part and a lower cleaning part, wherein the cotton collecting part comprises a dust cage (61) and a cotton inlet (613); the cleaning part comprises a licker-in (64), a trash discharging knife (65), a cotton outlet (614) and a recovery area (611) positioned below the trash discharging knife (65).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123327626.8U CN216550820U (en) | 2021-12-28 | 2021-12-28 | Processing production line for sterile unginned cotton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123327626.8U CN216550820U (en) | 2021-12-28 | 2021-12-28 | Processing production line for sterile unginned cotton |
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| Publication Number | Publication Date |
|---|---|
| CN216550820U true CN216550820U (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123327626.8U Active CN216550820U (en) | 2021-12-28 | 2021-12-28 | Processing production line for sterile unginned cotton |
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| CN (1) | CN216550820U (en) |
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2021
- 2021-12-28 CN CN202123327626.8U patent/CN216550820U/en active Active
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