CN216548851U - Double-roller deviation rectifying mechanism - Google Patents
Double-roller deviation rectifying mechanism Download PDFInfo
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- CN216548851U CN216548851U CN202123313999.XU CN202123313999U CN216548851U CN 216548851 U CN216548851 U CN 216548851U CN 202123313999 U CN202123313999 U CN 202123313999U CN 216548851 U CN216548851 U CN 216548851U
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Abstract
The utility model discloses a double-roller deviation rectifying mechanism, which relates to a coating machine technology and adopts the technical scheme that: the base material correcting device comprises a rack component, a transmission component, a vacuum roller component, a base component and an unfolding roller component, wherein the transmission component, the vacuum roller component, the base component and the unfolding roller component are fixedly arranged on the rack component, and the transmission component and the vacuum roller component are fixedly connected.
Description
Technical Field
The utility model relates to the technical field of coating machines, in particular to a double-roller deviation rectifying mechanism.
Background
In the processing mode of flexible substrate, because dislocation and wrinkling are easy after the substrate rubber coating after the oven, so need adopt the mechanism of rectifying to correct the position to the substrate, in current production, often adopt single roll to rectify, rectify efficiency not high, the problem of wrinkling is not solved, at the in-process of rectifying, very easy with substrate surface fish tail moreover, this has just led to the disability rate of processing to be on the high side, has greatly influenced production efficiency and stability.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems mentioned in the background technology, the utility model aims to provide a double-roller deviation rectifying mechanism, which adopts a single roller to rectify deviation, has low deviation rectifying efficiency, solves the problem of wrinkling, and is very easy to scratch the surface of a base material in the deviation rectifying process, thereby causing the rejection rate of processing to be higher and greatly influencing the production efficiency and stability.
The technical purpose of the utility model is realized by the following technical scheme:
the utility model provides a two roller mechanism of rectifying, includes frame part, drive disk assembly, vacuum roller part, base part, the roller part of stretching, drive disk assembly, vacuum roller part, base part, the roller part fixed mounting of stretching are on frame part, drive disk assembly and vacuum roller part are fixed connection, base part includes bottom plate, connecting seat, circular arc guide rail one, circular arc guide rail two, electric cylinder tailstock, electric cylinder connecting seat, roating seat, circular arc guide rail one, circular arc guide rail two, electric cylinder tailstock, roating seat fixed mounting are on the bottom plate, the connecting seat is installed on circular arc guide rail one and circular arc guide rail two, electric cylinder afterbody fixed mounting is on the electric cylinder tailstock, electric cylinder connecting seat fixed mounting is in electric cylinder axle head department.
Preferably, the vacuum roll component comprises a bearing seat, a vacuum roll, a flange seat, a hose and a fan, wherein the bearing seat is arranged at the shaft end of the vacuum roll, the flange seat is arranged at the shaft end at the other side of the vacuum roll, one end of the hose is fixedly connected with the shaft end of the vacuum roll, and the other end of the hose is fixedly connected with an air inlet of the fan.
Preferably, the unfolding roller part comprises a fixed seat, an unfolding bearing seat and an unfolding roller, the unfolding bearing seat is installed at the end of the unfolding roller shaft, and the unfolding bearing seat is fixedly installed on the fixed seat.
Preferably, the transmission part comprises a synchronous pulley, a tension pulley support, a tension pulley, a motor mounting seat, a synchronous belt, a motor synchronous pulley and a motor, the motor is fixedly mounted on the motor mounting seat, the motor synchronous pulley is fixedly mounted at the end of a motor shaft, the tension pulley is mounted on the tension pulley support, and the synchronous belt is mounted on the synchronous pulley and the motor synchronous pulley.
Preferably, the frame member includes a reinforcing rod, a wall plate and a bottom frame, the reinforcing rod is fixedly installed on the wall plate, and the wall plate is installed on the bottom frame.
Preferably, the stroke of the electric cylinder of the base member is 0 to 200 mm.
Preferably, the tension wheel and the motor mounting seat of the transmission part are mounted on the wall board, the bearing seat and the flange seat of the vacuum roller part are mounted on the flange seat, the connecting seat, the electric cylinder connecting seat and the rotating seat of the base part are mounted at the bottom of the bottom frame of the frame part, and the fixing seat of the stretching roller part is mounted on the wall board.
In summary, the utility model mainly has the following beneficial effects:
the base material is stretched by the stretching roller and then is subjected to deviation rectification, so that the deviation rectification efficiency can be effectively improved, the base material is adsorbed by the tension roller, the base material is not easily scratched in the deviation rectification process, the rejection rate of processing is reduced, and the production stability is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the frame component construction of the present invention;
FIG. 3 is a schematic view of the construction of the transmission component of the present invention;
FIG. 4 is a schematic view of the vacuum roll assembly of the present invention;
FIG. 5 is a schematic view of the base unit construction of the present invention;
fig. 6 is a schematic view of the spreader roll component structure of the present invention.
Reference numerals:
1. a frame member; 2. a transmission member; 3. a vacuum roll member; 4. a base member; 5. a spreader roll member;
11. a reinforcing bar; 12. a wallboard; 13. a bottom frame;
21. a synchronous pulley; 22. a tension pulley support; 23. a tension wheel; 24. a motor mounting seat; 25. a synchronous belt; 26. a motor synchronous belt wheel; 27. a motor;
31. a bearing seat; 32. a vacuum roll; 33. a flange seat; 34. a hose; 35. a fan;
41. a base plate; 42. a connecting seat; 43. a first arc guide rail; 44. a second arc guide rail; 45. an electric cylinder tailstock; 46. an electric cylinder; 47. an electric cylinder connecting seat; 48. a rotating base;
51. a fixed seat; 52. unfolding the bearing seat; 53. and (4) stretching the roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, 2, 3, 4, 5, and 6, a twin roll deviation correcting mechanism includes a frame member 1, a transmission member 2, a vacuum roll member 3, a base member 4, and a spreader roll member 5;
the transmission part 2, the vacuum roll part 3, the base part 4 and the stretching roll part 5 are fixedly arranged on the frame part 1;
the frame component 1 comprises a reinforcing rod 11, a wall plate 12 and a bottom frame 13, wherein the reinforcing rod 11 is a welding part of a square pipe steel part and a flat plate, the flat plate is provided with 4 unthreaded holes, the wall plate 12 is a flat plate square part, the wall plate 12 is provided with 4 threaded holes at corresponding positions, the reinforcing rod 11 is fixedly installed on the wall plate 12, the bottom of the wall plate 12 is provided with 2 unthreaded holes, the bottom frame 13 is a welding part of a square pipe steel part and a flat plate, the bottom frame 13 is provided with 2 threaded holes at corresponding positions, and the wall plate 12 is installed on the upper surface of the bottom frame 13;
the unfolding roller component 5 comprises a fixed seat 51, an unfolding bearing seat 52 and an unfolding roller 53, wherein the unfolding bearing seat 52 is a flat plate part, the unfolding bearing seat 52 is installed at the shaft end of the unfolding roller 53, a spiral arc groove is formed in the surface of the unfolding roller 53, the unfolding of a base material is facilitated, 2 unthreaded holes are formed in the bottom of the unfolding bearing seat 52, the fixed seat 51 is an L-shaped flat plate welding piece, 2 threaded holes are formed in the corresponding position of the fixed seat 51, and the unfolding bearing seat 52 is fixedly installed on the fixed seat 51;
the vacuum roll component 3 comprises a bearing seat 31, a vacuum roll 32 and a flange seat 33, wherein the bearing seat 31 is a cylindrical part, the center of the bearing seat 31 is provided with a unthreaded hole, the bearing seat 31 is arranged at the shaft end of the vacuum roll 32, the flange seat 33 is a cylindrical part, the center of the flange seat 33 is provided with the unthreaded hole, the flange seat 33 is arranged at the shaft end at the other side of the vacuum roll 32, one end of a hose 34 is fixedly connected with the shaft end of the vacuum roll 32, the other end of the hose is fixedly connected with an air inlet of a fan 35, the fan 35 is started, negative pressure is formed on the surface of the vacuum roll 32, and a substrate is adsorbed on the surface of the vacuum roll 32 to play a role in traction;
the base part 4 comprises a bottom plate 41, a connecting seat 42, a first arc guide rail 43, a second arc guide rail 44, an electric cylinder tail seat 45, an electric cylinder 46, an electric cylinder connecting seat 47 and a rotating seat 48, wherein the first arc guide rail 43, the second arc guide rail 44, the electric cylinder tail seat 45 and the rotating seat 48 are cylindrical parts, the bottom of the rotating seat 48 is provided with 4 unthreaded holes around the center, the bottom plate 41 is a flat plate part, the bottom plate 41 is provided with 4 threaded holes at corresponding positions, the rotating seat 48 is fixedly arranged on the bottom plate 41, the first arc guide rail 43 and the second arc guide rail 44 are fan-shaped flat plate parts, the first arc guide rail 43 and the second arc guide rail 44 are provided with 2 waist-shaped holes around the arc center, the bottom plate 41 is provided with 2 threaded holes at corresponding positions, the first arc guide rail 43 and the second arc guide rail 44 are fixedly arranged on the bottom plate 41, the connecting seat 42 is a cylindrical part, the connecting seat 42 is respectively arranged on the first arc guide rail 43 and the second arc guide rail 44, the first arc guide rail 43 and the second arc guide rail 44 are provided with screws, the bottom surface of the bottom frame 13 is provided with 2 unthreaded holes at corresponding positions, the first arc guide rail 43 and the second arc guide rail 44 are fixedly installed on the bottom frame 13, the tail part of the electric cylinder 46 is fixedly installed on the electric cylinder tailstock 45, the electric cylinder tailstock 45 and the electric cylinder connecting seat 47 are L-shaped flat plate type welding parts, the electric cylinder tailstock 45 is provided with 2 unthreaded holes, the bottom plate 41 is provided with 2 threaded holes at corresponding positions, the electric cylinder tailstock 45 is fixedly installed on the bottom plate 41, the electric cylinder connecting seat 47 is fixedly installed at the shaft end of the electric cylinder 46, the electric cylinder connecting seat 47 is provided with 2 waist-shaped holes, the bottom frame 13 is provided with 2 threaded holes at corresponding positions, the electric cylinder connecting seat 47 is fixedly installed on the bottom frame 13, and drives the bottom frame 13 to rotate through the extension and retraction of the electric cylinder 46, the spreader roll 53 and the vacuum roll 32 can be swung in the horizontal direction, thereby achieving the effect of deviation rectification;
the transmission part 2 comprises a synchronous pulley 21, a tension pulley support 22, a tension pulley 23, a motor mounting seat 24, a synchronous belt 25, a motor synchronous pulley 26 and a motor 27, the motor mounting seat 24 is a flat plate type welding part, the motor 27 is provided with 4 unthreaded holes, the motor mounting seat 24 is provided with 4 threaded holes at corresponding positions, the motor 27 is fixedly arranged on the motor mounting seat 24, the motor synchronous pulley 26 is a cylindrical flat plate type part, the center of the motor synchronous pulley 26 is provided with the unthreaded hole, the motor synchronous pulley 26 is fixedly arranged at the axial end of the motor 27, the tension pulley 23 is a cylindrical part, the center of the tension pulley 23 is provided with the unthreaded hole, the tension pulley 23 is arranged on the tension pulley support 22, the tension pulley support 22 is a welding part of the cylindrical part and the flat plate, the tension pulley support 22 is provided with 2 waist-shaped holes on the flat plate, the wallboard 12 is provided with 2 threaded holes at corresponding positions, the tension pulley support 22 is fixedly arranged on the wallboard 12, synchronous pulley 21 is cylindric dull and stereotyped class part, synchronous pulley 21 is provided with a centre bore at the center, synchronous pulley 21 fixed mounting is in vacuum roll 32 axle head department, hold-in range 25 is installed on synchronous pulley 21 and motor synchronous pulley 26, motor 27 starts, drive vacuum roll 32 through synchronous belt 25 and synchronous pulley 21 and rotate, adopt the roll of stretching 53 to unfold the substrate, the rotation through vacuum roll 32 horizontal direction is rectified the substrate, can effectively improve the efficiency of rectifying, and adopt the tension roll to adsorb the substrate, at the in-process fish tail of rectifying, the disability rate of processing has been reduced, the stability of production has also been improved simultaneously, and the production cost is reduced.
The tension wheel 23 and the motor mounting seat 24 of the transmission part 2 are mounted on the wall plate 12, the bearing seat 31 and the flange seat 33 of the vacuum roll part 3 are mounted on the flange seat 33, the connecting seat 42, the electric cylinder connecting seat 47 and the rotating seat 48 of the base part 4 are mounted at the bottom of the bottom frame 13 of the frame part 1, and the fixing seat 51 of the stretching roll part 5 is mounted on the wall plate 12.
The working principle is as follows: referring to fig. 1-6, when the fan 35 is started, negative pressure is formed on the surface of the vacuum roll 32, and the substrate is adsorbed on the surface of the vacuum roll 32 to perform a traction function, the substrate first passes through the stretching roll 53, the stretching roll 53 stretches the substrate, the electric cylinder 46 is started according to the position of the substrate, and the electric cylinder connecting seat 47 drives the bottom frame 13 to rotate around the rotating seat 48, so as to drive the substrate to swing.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A twin roll deviation rectification mechanism comprising: the roller type vacuum roller comprises a rack component (1), a transmission component (2), a vacuum roller component (3), a base component (4) and an unfolding roller component (5), wherein the transmission component (2), the vacuum roller component (3), the base component (4) and the unfolding roller component (5) are fixedly installed on the rack component (1), the transmission component (2) and the vacuum roller component (3) are fixedly connected, the base component (4) comprises a bottom plate (41), a connecting seat (42), a first arc guide rail (43), a second arc guide rail (44), an electric cylinder tailstock (45), an electric cylinder (46), an electric cylinder connecting seat (47) and a rotating seat (48), the first arc guide rail (43), the second arc guide rail (44), the electric cylinder tailstock (45) and the rotating seat (48) are fixedly installed on the bottom plate (41), and the connecting seat (42) is installed on the first arc guide rail (43) and the second arc guide rail (44), the tail of the electric cylinder (46) is fixedly arranged on the electric cylinder tail seat (45), and the electric cylinder connecting seat (47) is fixedly arranged at the shaft end of the electric cylinder (46).
2. A twin roller deviation correcting mechanism as defined in claim 1 wherein: vacuum roller part (3) include bearing frame (31), vacuum roll (32), flange seat (33), hose (34), fan (35), install at vacuum roll (32) axle head bearing frame (31), install at vacuum roll (32) opposite side axle head flange seat (33), hose (34) one end and vacuum roll (32) axle head fixed connection, hose (34) other end and fan (35) air intake fixed connection.
3. A twin roller deviation correcting mechanism as defined in claim 2 wherein: the roller component (5) comprises a fixed seat (51), a stretching bearing seat (52) and a stretching roller (53), wherein the stretching bearing seat (52) is installed at the shaft end of the stretching roller (53), and the stretching bearing seat (52) is fixedly installed on the fixed seat (51).
4. A twin roller deviation correcting mechanism as defined in claim 1 wherein: the transmission part (2) comprises a synchronous pulley (21), a tension pulley support (22), a tension pulley (23), a motor mounting seat (24), a synchronous belt (25), a motor synchronous pulley (26) and a motor (27), the motor (27) is fixedly mounted on the motor mounting seat (24), the motor synchronous pulley (26) is fixedly mounted at the shaft end of the motor (27), the tension pulley (23) is mounted on the tension pulley support (22), and the synchronous belt (25) is mounted on the synchronous pulley (21) and the motor synchronous pulley (26).
5. A twin roller deviation correcting mechanism as defined in claim 1 wherein: the frame part (1) comprises a reinforcing rod (11), a wall plate (12) and a bottom frame (13), wherein the reinforcing rod (11) is fixedly installed on the wall plate (12), and the wall plate (12) is installed on the bottom frame (13).
6. A twin roller deviation correcting mechanism as defined in claim 1 wherein: the stroke of the electric cylinder (46) of the base part (4) is 0-200 mm.
7. A twin roller deviation correcting mechanism as defined in claim 5 wherein: the tension wheel (23) and the motor mounting seat (24) of the transmission part (2) are mounted on a wallboard (12), the bearing seat (31) and the flange seat (33) of the vacuum roller part (3) are mounted on the flange seat (33), the connecting seat (42), the electric cylinder connecting seat (47) and the rotating seat (48) of the base part (4) are mounted at the bottom of the bottom frame (13) of the rack part (1), and the fixing seat (51) of the stretching roller part (5) is mounted on the wallboard (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123313999.XU CN216548851U (en) | 2021-12-27 | 2021-12-27 | Double-roller deviation rectifying mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123313999.XU CN216548851U (en) | 2021-12-27 | 2021-12-27 | Double-roller deviation rectifying mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216548851U true CN216548851U (en) | 2022-05-17 |
Family
ID=81556008
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123313999.XU Active CN216548851U (en) | 2021-12-27 | 2021-12-27 | Double-roller deviation rectifying mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216548851U (en) |
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2021
- 2021-12-27 CN CN202123313999.XU patent/CN216548851U/en active Active
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