CN216544309U - Composite production line for automobile carpet and felt - Google Patents
Composite production line for automobile carpet and felt Download PDFInfo
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- CN216544309U CN216544309U CN202123432630.0U CN202123432630U CN216544309U CN 216544309 U CN216544309 U CN 216544309U CN 202123432630 U CN202123432630 U CN 202123432630U CN 216544309 U CN216544309 U CN 216544309U
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Abstract
The utility model discloses an automobile carpet and felt composite production line which comprises a fabric placing table, a hot-pressing forming die, a cooling shaping die, fabric conveying mechanisms, a fabric transferring mechanism and an electric control box, wherein the fabric conveying mechanisms are sequentially arranged at intervals; the fabric conveying mechanism comprises two portal frames arranged at intervals, a height adjusting device arranged on the portal frames, a width adjusting device arranged on the height adjusting device, a transverse moving device arranged on the width adjusting device and a material taking device arranged on the transverse moving device. The automatic carpet and felt production line adopts an automatic machine to replace a manual method, can automatically convey carpets and felts to a hot-press forming die and a cooling shaping die, and takes out products after the carpets and the felts are formed and cooled by a press, thereby reducing the investment of operators, ensuring the production consistency, improving the product quality and eliminating potential safety hazards.
Description
Technical Field
The utility model relates to the technical field of automobile carpet production, in particular to an automobile carpet and felt composite production line.
Background
The automotive carpet is an interior trim part installed on a sheet metal of an automobile cab, has the functions of sound insulation, sound absorption, buffering and decoration, and is used for improving the comfort of vehicle driving. The automobile carpet commonly used in the market at present is mostly made of felts through compression molding.
In the prior art, the automation degree among all processes of the production equipment of the automobile carpet is low, most of the processes adopt manual feeding, the products are taken out and put into a press machine for forming after being sent into an oven for heating through a material receiving trolley, and because the product temperature is high during manual conveying, certain danger is caused to operators, the conveying time is slow, and the product temperature is changed greatly, so that the products pressed by the press machine cannot meet the requirements; moreover, because the matching between the production devices is not tight enough, the quality and the performance of the produced and processed finished products can not reach higher standards, and the current requirements can not be better met; therefore, in order to better improve the quality and various properties of carpet production and processing, equipment in the carpet production process needs to be improved, new designs for the production process and new and improved technologies for the equipment are needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automobile carpet and felt composite production line, which adopts an automatic machine to replace a manual method, is a production line formed by assembling various mechanisms and is mainly suitable for equipment for automatically producing automobile carpets.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides a car carpet felt composite production line, includes:
the fabric conveying device comprises a fabric placing table, a hot-pressing forming die, a cooling shaping die, fabric conveying mechanisms, a fabric transferring mechanism and an electric control box, wherein the fabric conveying mechanisms are sequentially arranged at intervals;
the fabric conveying mechanism comprises two portal frames arranged at intervals, a height adjusting device arranged on the portal frames, a width adjusting device arranged on the height adjusting device, a transverse moving device arranged on the width adjusting device and a material taking device arranged on the transverse moving device and used for clamping and taking fabric, and the transverse moving device can drive the fabric on the material taking device to sequentially pass through the hot-pressing forming die and the cooling shaping die for processing.
As an optimal scheme of the automobile carpet and felt composite production line, the material taking device comprises a mounting plate connected with the transverse moving device through a walking connecting piece, a first driving motor installed on the mounting plate, a first transmission shaft connected with the first driving motor, a second transmission shaft connected with the first transmission shaft through a gear, and a plurality of first material taking clamping jaws connected with the first transmission shaft and the second transmission shaft simultaneously, wherein each first material taking clamping jaw comprises a first clamping plate and a second clamping plate, the first clamping plate is connected with the first transmission shaft, and the second clamping plate is connected with the second transmission shaft.
As an optimal scheme of the automobile carpet and felt composite production line, the transverse moving device comprises two first conveying cross beams arranged at intervals, a first guide rail arranged on one side of the two first conveying cross beams, a driven synchronous wheel set arranged on one side, far away from the first guide rail, of the first conveying cross beam, a synchronous belt connected with the driven synchronous wheel set, a driving synchronous wheel set connected with the synchronous belt, a third transmission shaft connected with the driving synchronous wheel set and a second driving motor connected with the third transmission shaft, the walking connecting piece is connected with the synchronous belt, and the mounting plate is connected with the first guide rail.
As a preferable scheme of the automobile carpet and felt composite production line, the height adjusting device includes a third driving motor located on one side of the portal frame, a fourth transmission shaft connected with the third driving motor, 90-degree steering gears connected with two ends of the fourth transmission shaft, fifth transmission shafts connected with the 90-degree steering gears, two rotary steering gears installed on each fifth transmission shaft at intervals, a first lifting screw rod installed on the portal frame and connected with the rotary steering gears, and a slider installed on the first lifting screw rod, and the width adjusting device is connected with the slider.
As a preferable scheme of the automobile carpet and felt compound production line, the width adjusting device comprises a second conveying cross beam and a transmission screw rod which are connected with the sliding block, a second guide rail arranged on the second conveying cross beam and a fourth driving motor connected with the transmission screw rod, and the material taking device is arranged on the second guide rail and connected with the transmission screw rod.
As a preferable scheme of the automobile carpet and felt composite production line, the fabric transfer mechanism comprises a transfer rack, a second lifting screw rod arranged on the transfer rack, third guide rails arranged on two sides of the second lifting screw rod and connected with the transfer rack in a sliding manner, a fifth driving motor connected with the second lifting screw rod, a sliding seat arranged at the lower end of the second lifting screw rod, and a blanking device connected with the sliding seat in a sliding manner.
As a preferable scheme of the composite production line of the carpet and the felt of the automobile, the blanking device comprises a third conveying beam, a fourth guide rail and a conveyor belt which are arranged on the third conveying beam, a sixth driving motor connected with the conveyor belt, a seventh driving motor arranged on the third conveying beam, a rotary bearing group connected with the seventh driving motor, a blanking frame connected with the rotary bearing group and a plurality of second material taking clamping jaws which are arranged on the blanking frame at intervals, and the sliding base is respectively connected with the fourth guide rail and the conveyor belt.
The utility model has the beneficial effects that: the automatic carpet production line adopts an automatic machine to replace a manual method, can automatically convey the carpet and the felt into the hot-pressing forming die and the cooling shaping die through the production line formed by assembling all mechanisms, is formed and cooled by the pressing machine, and then takes out the product.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the utility model, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic structural diagram of an automotive carpet and felt composite production line according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a fabric conveying mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a lateral shifting apparatus according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a material taking device according to an embodiment of the present invention.
Fig. 5 is a schematic structural view of a fabric transfer mechanism according to an embodiment of the present invention.
In fig. 1 to 5:
1. a fabric placing table; 2. hot-pressing forming die; 3. cooling the sizing die;
4. a fabric conveying mechanism; 41. a gantry; 42. a height adjustment device; 421. a third drive motor; 422. a fourth drive shaft; 423. a 90 degree diverter; 424. a fifth drive shaft; 425. a rotary steering gear; 426. a first lifting screw rod; 427. a slider; 43. a width adjustment device; 431. a second transport beam; 432. a transmission screw rod; 433. a second guide rail; 434. a fourth drive motor; 44. a lateral movement device; 441. a first transport beam; 442. a first guide rail; 443. a driven synchronous wheel set; 444. a synchronous belt; 445. an active synchronous wheel set; 446. a third drive shaft; 447. a second drive motor; 45. a material taking device; 451. a walking connecting piece; 452. mounting a plate; 453. a first drive motor; 454. a first drive shaft; 455. a gear; 456. a second drive shaft; 457. a first material extracting jaw;
5. a fabric transfer mechanism; 51. a transfer rack; 52. a second lifting screw rod; 53. a third guide rail; 54. a fifth drive motor; 55. a slide base; 56. a blanking device; 561. a third transport beam; 562. a fourth guide rail; 563. a conveyor belt; 564. a sixth drive motor; 565. a seventh drive motor; 566. a rotating bearing set; 567. a blanking frame; 568. a second material taking clamping jaw; 6. an electric cabinet.
Detailed Description
The technical scheme of the utility model is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1, the present invention provides a composite production line of carpet and felt for automobile, comprising:
the fabric feeding device comprises a fabric placing table 1, a hot-pressing forming die 2 and a cooling shaping die 3 which are sequentially arranged at intervals, fabric conveying mechanisms 4 arranged on two sides of the fabric placing table 1, the hot-pressing forming die 2 and the cooling shaping die 3, a fabric transferring mechanism 5 arranged above the cooling shaping die 3 and used for blanking, and an electric cabinet 6 used for electric control;
as shown in fig. 2, the fabric conveying mechanism 4 includes two portal frames 41 arranged at intervals, a height adjusting device 42 mounted on the portal frames 41, a width adjusting device 43 mounted on the height adjusting device 42, a transverse moving device 44 mounted on the width adjusting device 43, and a material taking device 45 mounted on the transverse moving device 44 and used for taking and taking the fabric.
The automatic carpet production line adopts an automatic machine to replace manual work, and the carpet and the felt can be automatically conveyed into the hot-pressing forming die 2 and the cooling shaping die 3 through the production line formed by assembling all mechanisms by the transverse moving device 44, and then the carpet and the felt are formed and cooled by the pressing machine and then taken out.
As shown in fig. 4, the material taking device 45 includes a mounting plate 452 connected to the lateral moving device 44 through a traveling connection 451, a first driving motor 453 mounted on the mounting plate 452, a first transmission shaft 454 connected to the first driving motor 453, a second transmission shaft 456 connected to the first transmission shaft 454 through a gear 455, and a plurality of first material taking clamping jaws 457 connected to both the first transmission shaft 454 and the second transmission shaft 456, wherein the first material taking clamping jaws 457 include a first clamping plate and a second clamping plate, the first clamping plate is connected to the first transmission shaft 454, the second clamping plate is connected to the second transmission shaft 456, the first driving motor 453 drives the first transmission shaft 454 to rotate, and the second transmission shaft 456 rotates in the opposite direction to the first transmission shaft 454 under the transmission action of the gear 455, so as to implement the clamping and releasing actions of the first material taking clamping jaws 457.
As shown in fig. 3, the transverse moving device 44 includes two first conveying beams 441 arranged at intervals, a first guide rail 442 installed at one side of the two first conveying beams 441, a driven synchronizing wheel set 443 installed at one side of the first conveying beams 441 far from the first guide rail 442, a synchronizing belt 444 connected to the driven synchronizing wheel set 443, a driving synchronizing wheel set 445 connected to the synchronizing belt 444, a third transmission shaft 446 connected to the driving synchronizing wheel set 445, and a second driving motor 447 connected to the third transmission shaft 446, wherein the traveling link 451 is connected to the synchronizing belt 444, the mounting plate 452 is connected to the first guide rail 442, the second driving motor 447 drives the third transmission shaft 446 to rotate, and the third transmission shaft 446 drives the synchronizing belt 444 to rotate, so as to drive the material taking device 45 to move along the length direction of the first conveying beams 441.
Specifically, the height adjusting device 42 includes a third driving motor 421 located at one side of the portal frame 41, a fourth transmission shaft 422 connected with the third driving motor 421, 90-degree steering gears 423 connected with two ends of the fourth transmission shaft 422, a fifth transmission shaft 424 connected with the 90-degree steering gears 423, two rotary steering gears 425 installed on each fifth transmission shaft 424 at intervals, a first elevating screw rod 426 installed on the portal frame 41 and connected with the rotary steering gears 425, and a slider 427 installed on the first elevating screw rod 426, the width adjusting device 43 is connected with the slider 427, the third driving motor 421 drives the fourth transmission shaft 422 to rotate, the fourth transmission shaft 422 drives the fifth transmission shaft 424 to rotate through the 90-degree steering gears 423, the fifth transmission shaft 424 drives the first elevating screw rod 426 through the rotary steering gears 425, thereby driving the width adjustment means 43 on the slider 427 to move up and down to adjust the height as required.
Specifically, the width adjusting device 43 includes a second conveying cross beam 431 and a transmission screw rod 432 connected with the slider 427, a second guide rail 433 installed on the second conveying cross beam 431, and a fourth driving motor 434 connected with the transmission screw rod 432, the material taking device 45 is installed on the second guide rail 433 and connected with the transmission screw rod 432, and the fourth driving motor 434 drives the transmission screw rod 432 to move left and right, so as to adjust the width between the material taking devices 45 on the transmission screw rod 432 according to requirements.
As shown in fig. 5, the fabric transfer mechanism 5 includes a transfer frame 51, a second elevation screw 52 mounted on the transfer frame 51, third guide rails 53 mounted on two sides of the second elevation screw 52 and slidably connected to the transfer frame 51, a fifth driving motor 54 connected to the second elevation screw 52, a slide 55 mounted at a lower end of the second elevation screw 52, and a blanking device 56 slidably connected to the slide 55, wherein the fifth driving motor 54 drives the second elevation screw 52 to move up and down, so as to drive the blanking device 56 below the second elevation screw 52 to move up and down.
Specifically, the blanking device 56 includes a third conveying beam 561, a fourth guide rail 562 and a conveyor belt 563 which are mounted on the third conveying beam 561, a sixth driving motor 564 connected to the conveyor belt 563, a seventh driving motor 565 mounted on the third conveying beam 561, a rotary bearing set 566 connected to the seventh driving motor 565, a blanking frame 567 connected to the rotary bearing set 566, and a plurality of second material taking clamping jaws 568 which are disposed on the blanking frame 567 at intervals, wherein the sliding base 55 is connected to the fourth guide rail 562 and the conveyor belt 563 respectively, the sixth driving motor 564 drives the conveyor belt 563 to rotate, so as to drive the blanking frame 567 to move back and forth, and the seventh driving motor 565 drives the blanking frame 567 to rotate through the rotary bearing set 566, so as to facilitate blanking.
It should be understood that the above-described embodiments are merely preferred embodiments of the utility model and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the utility model as long as they do not depart from the spirit of the utility model. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (7)
1. The utility model provides a compound production line of automotive carpet felt which characterized in that includes:
the fabric feeding device comprises a fabric placing table (1), a hot-pressing forming die (2) and a cooling shaping die (3) which are sequentially arranged at intervals, fabric conveying mechanisms (4) arranged on the fabric placing table (1), the hot-pressing forming die (2) and two sides of the cooling shaping die (3), a fabric transferring mechanism (5) arranged above the cooling shaping die (3) and used for blanking, and an electric cabinet (6) used for electric control;
the fabric conveying mechanism (4) comprises two portal frames (41) arranged at intervals, a height adjusting device (42) arranged on the portal frames (41), a width adjusting device (43) arranged on the height adjusting device (42), a transverse moving device (44) arranged on the width adjusting device (43) and a material taking device (45) arranged on the transverse moving device (44) and used for clamping fabric, wherein the transverse moving device (44) can drive the fabric on the material taking device (45) to sequentially pass through the hot press forming die (2) and the cooling shaping die (3) for processing.
2. The automotive carpet felt composite production line according to claim 1, characterized in that the material taking device (45) comprises a mounting plate (452) connected with the lateral moving device (44) through a walking connection (451), a first driving motor (453) mounted on the mounting plate (452), a first transmission shaft (454) connected with the first driving motor (453), a second transmission shaft (456) connected with the first transmission shaft (454) through a gear (455), and a plurality of first material taking clamping jaws (457) connected with the first transmission shaft (454) and the second transmission shaft (456) simultaneously, wherein the first material taking clamping jaws (457) comprise a first clamping plate and a second clamping plate, the first clamping plate is connected with the first transmission shaft (454), and the second clamping plate is connected with the second transmission shaft (456).
3. The automotive carpet felt composite production line according to claim 2, characterized in that the traverse device (44) comprises two first transport beams (441) arranged at intervals, a first guide rail (442) installed at one side of the two first transport beams (441), a driven synchronizing wheel group (443) installed at one side of the first transport beam (441) far away from the first guide rail (442), a synchronizing belt (444) connected with the driven synchronizing wheel group (443), a driving synchronizing wheel group (445) connected with the synchronizing belt (444), a third transmission shaft (446) connected with the driving synchronizing wheel group (445), and a second driving motor (447) connected with the third transmission shaft (446), the walking connecting piece (451) is connected with the synchronous belt (444), and the mounting plate (452) is connected with the first guide rail (442).
4. The automotive carpet and felt composite production line according to claim 1, wherein the height adjusting device (42) comprises a third driving motor (421) located at one side of the portal frame (41), a fourth transmission shaft (422) connected with the third driving motor (421), 90-degree steering gears (423) connected with both ends of the fourth transmission shaft (422), fifth transmission shafts (424) connected with the 90-degree steering gears (423), two rotating steering gears (425) installed on each of the fifth transmission shafts (424) at intervals, a first lifting screw (426) installed on the portal frame (41) and connected with the rotating steering gears (425), and a slider (427) installed on the first lifting screw (426), and the width adjusting device (43) is connected with the slider (427).
5. The automotive carpet and felt composite production line according to claim 4, characterized in that the width adjusting device (43) comprises a second conveying beam (431) and a driving screw (432) connected with the slide block (427), a second guide rail (433) mounted on the second conveying beam (431), and a fourth driving motor (434) connected with the driving screw (432), and the material taking device (45) is mounted on the second guide rail (433) and connected with the driving screw (432).
6. The automobile carpet and felt composite production line according to claim 1, wherein the fabric transfer mechanism (5) comprises a transfer frame (51), a second lifting screw rod (52) installed on the transfer frame (51), a third guide rail (53) installed on two sides of the second lifting screw rod (52) and connected with the transfer frame (51) in a sliding manner, a fifth driving motor (54) connected with the second lifting screw rod (52), a sliding seat (55) installed at the lower end of the second lifting screw rod (52), and a blanking device (56) connected with the sliding seat (55) in a sliding manner.
7. The automotive carpet and felt composite production line according to claim 6, wherein the blanking device (56) comprises a third conveying cross beam (561), a fourth guide rail (562) and a conveyor belt (563) which are installed on the third conveying cross beam (561), a sixth driving motor (564) connected with the conveyor belt (563), a seventh driving motor (565) installed on the third conveying cross beam (561), a rotating bearing set (566) connected with the seventh driving motor (565), a blanking frame (567) connected with the rotating bearing set (566), and a plurality of second material taking clamping jaws (568) which are arranged on the blanking frame (567) at intervals, wherein the sliding base (55) is connected with the fourth guide rail (562) and the conveyor belt (563) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123432630.0U CN216544309U (en) | 2021-12-30 | 2021-12-30 | Composite production line for automobile carpet and felt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123432630.0U CN216544309U (en) | 2021-12-30 | 2021-12-30 | Composite production line for automobile carpet and felt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216544309U true CN216544309U (en) | 2022-05-17 |
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ID=81560622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123432630.0U Active CN216544309U (en) | 2021-12-30 | 2021-12-30 | Composite production line for automobile carpet and felt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216544309U (en) |
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2021
- 2021-12-30 CN CN202123432630.0U patent/CN216544309U/en active Active
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