CN211165280U

CN211165280U - Novel centre gripping formula automotive carpet automatic production equipment

Info

Publication number: CN211165280U
Application number: CN201922069875.8U
Authority: CN
Inventors: 陈荣锋; 文荣升
Original assignee: Guangzhou Jingxin Machinery And Electrical Co ltd; Chongqing Guangjingxin Technology Co ltd
Current assignee: Guangzhou Jingxin Machinery And Electrical Co ltd; Chongqing Guangjingxin Technology Co ltd
Priority date: 2019-11-26
Filing date: 2019-11-26
Publication date: 2020-08-04
Anticipated expiration: 2029-11-26

Abstract

The utility model discloses a novel centre gripping formula automotive carpet automatic production equipment, including the equipment frame, install the product in the equipment frame and put the material platform, be located the product and put the feed mechanism of material platform one side, the product feeding mechanism who is connected with feed mechanism, the oven heating mechanism who is connected with product feeding mechanism, be located the electrical system of oven heating mechanism one side, press forming mechanism who is connected with oven heating mechanism and the girder elevating system who is connected with press forming mechanism, feed mechanism can move to the product and put the material platform and press from both sides the material or move to product feeding mechanism and place the material, girder elevating system can move to product feeding mechanism and press from both sides the material or move to oven heating mechanism and press forming mechanism. The utility model discloses an automated production replaces the mode of manual production, has improved automotive carpet's production efficiency, reduces production personnel's working strength, promotes product quality.

Description

Novel centre gripping formula automotive carpet automatic production equipment

Technical Field

The utility model relates to an automotive carpet processing field, concretely relates to novel centre gripping formula automotive carpet automatic production equipment.

Background

The automotive carpet is an interior decoration arranged on a metal plate of an automobile cab, has the functions of sound insulation, sound reception, buffering and installation, and is used for improving the comfort of vehicle driving. At present, workers mainly complete various operations on an automobile carpet production line, such as manual feeding, manual placement of accessories, manual semi-finished product taking, manual cutting and trimming and finished product taking. This kind of production mode needs a large amount of manpowers, and the cost of labor is high, and artifical intensity of labour is big. And the product temperature is higher when carrying by hand, which has certain danger to the operator. Because the manual handling speed is slow, the temperature change of the product is large, so that the product pressed by the press can not meet the requirement, and the product quality is influenced. Meanwhile, the quality of products is ensured mainly by means of the technical experience of workers in the production process, the produced products are easily unqualified if the experience of the workers is low and the technology is poor or the workers are over-tired, even the workers are injured due to misoperation sometimes, and potential safety hazards exist.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel centre gripping formula automotive carpet automatic production equipment, adopt automated production to replace manual production, improve production efficiency, realize lean production.

To achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides a novel centre gripping formula automotive carpet automatic production equipment, include the equipment frame, install product in the equipment frame put the material platform, with the product put the feed mechanism that the material platform is connected, be located the product feeding mechanism of feed mechanism one side, with the oven heating mechanism that product feeding mechanism connects, be located the electrical system of oven heating mechanism one side, with press forming mechanism that oven heating mechanism connects and with the girder elevating system that press forming mechanism connects, feed mechanism can move to the product is put the material platform and is pressed from both sides and get the material or move extremely product feeding mechanism places the material, girder elevating system can move extremely product feeding mechanism presss from both sides the material or moves extremely oven heating mechanism with press forming mechanism.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, girder elevating system includes two girders that the interval set up, installs respectively two on the girder press from both sides material mechanism and two elevating gear and with two the width mechanism is transferred to elevating gear perpendicular connection, elevating gear can drive press from both sides the material mechanism and go up and down, press from both sides material mechanism portable extremely product feeding mechanism presss from both sides the material or remove extremely oven heating mechanism places the material, transfer the adjustable two of width mechanism the distance between the material mechanism is transferred.

As a preferred scheme of novel centre gripping formula automotive carpet automatic production equipment, press from both sides material mechanism including installing guide rail on the girder with install a plurality of chuck on the guide rail, the chuck is followed the length direction interval of guide rail sets up.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, elevating gear include with girder connection a plurality of lift lead screw, with lift driving motor that lift lead screw transmission is connected and with the lift lead screw steering gear that lift driving motor connects, the lift lead screw is followed the length direction interval of girder sets up, lift driving motor can drive the girder goes up and down.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, transfer wide mechanism include with lift lead screw perpendicular connection transfer wide lead screw and with transfer the girder width motor that wide lead screw transmission is connected, girder width motor can drive lift lead screw removes in order to adjust two distance between the girder.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, feed mechanism is including installing material loading guide rail in the equipment rack, installing remove the seat on the material loading guide rail, with remove the material loading driving motor that a transmission is connected, install remove lifter on the seat, be used for the drive the lift cylinder that the lifter goes up and down and be located remove the extracting mechanism of seat below, the lifter passes remove the seat with extracting mechanism connects.

As an optimal scheme of novel clamping type automatic automobile carpet production equipment, the material taking mechanism comprises a material taking frame connected with the lifting rod, a plurality of acupuncture points arranged on the material taking frame and an acupuncture pushing cylinder used for driving the acupuncture points to stretch out and draw back, and the acupuncture points are arranged along the length direction of the material taking frame at intervals.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, product feeding mechanism includes the pay-off guide rail, installs the pay-off driving motor of pay-off guide rail one side, install pay-off dolly and sharp module on the pay-off guide rail and with the pay-off platform that sharp module is connected, sharp module can drive the pay-off platform goes up and down, pay-off driving motor can drive the pay-off dolly removes extremely the pay-off platform is placed the material.

As a preferred scheme of neotype centre gripping formula automotive carpet automatic production equipment, oven heating mechanism includes first hot plate and second hot plate, first hot plate sets up the below of second hot plate, just the tip of first hot plate respectively with the lift lead screw is connected.

As a preferred scheme of novel centre gripping formula automotive carpet automatic production equipment, press forming mechanism includes the hydraulic press, installs the clamp plate of hydraulic press below and be located the forming die of clamp plate below, the hydraulic press can drive the clamp plate descend to with forming die contact or rise to be higher than forming die.

The utility model has the advantages that:

(1) the utility model adopts the mode of replacing manual production with automatic production, thereby improving the production efficiency of the automotive carpet, reducing the working intensity of production personnel and improving the product quality;

(2) the utility model provides an oven heating mechanism together goes up and down with girder elevating system, has ensured that the material clamping mechanism does not receive the height limit within a definite time, has also ensured simultaneously that the product toasts in the oven, and the product is nearest heating distance with the hot plate, and girder elevating system is provided with the width modulation mechanism who is used for adjusting the girder width in addition, and the girder can be according to the size of required product and set for the adjustment on the system to adapt to the production of multiple specification product.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic structural view of a novel clamping type automatic production device for automotive carpets according to an embodiment of the present invention.

Fig. 2 is a front view of a novel clamping type automatic production device for car carpet according to an embodiment of the present invention.

Fig. 3 is a top view of a girder lifting mechanism according to an embodiment of the present invention.

Fig. 4 is a side view of a girder lifting mechanism according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a product feeding mechanism according to an embodiment of the present invention.

In fig. 1 to 5:

1. an equipment rack; 2. a product placement table;

3. a feeding mechanism; 31. a feeding guide rail; 32. a movable seat; 33. a feeding driving motor; 34. a lifting rod; 35. a lifting cylinder; 36. a material taking mechanism; 361. a material taking frame; 362. needling; 363. needling and pushing the cylinder;

4. a product feeding mechanism; 41. a feeding guide rail; 42. a feeding driving motor; 43. a feeding trolley; 44. a linear module; 45. a feeding table;

5. a baking oven heating mechanism; 6. an electronic control system; 7. a press forming mechanism;

8. a girder lifting mechanism; 81. a girder; 82. a material clamping mechanism; 83. a lifting device; 831. a lifting screw rod; 832. a lifting drive motor; 833. a lifting screw rod steering gear; 84. a width adjusting mechanism; 841. adjusting a width screw rod; 842. girder width modulation motor.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.

In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 to 5, the embodiment of the utility model provides a novel centre gripping formula automotive carpet automatic production equipment, including equipment rack 1, install product on equipment rack 1 and put material platform 2, be located product and put the feed mechanism 3 of material platform 2 one side, the product feeding mechanism 4 of being connected with feed mechanism 3, the oven heating mechanism 5 of being connected with product feeding mechanism 4, be located the electrical system 6 of oven heating mechanism 5 one side, press forming mechanism 7 of being connected with oven heating mechanism 5 and the girder elevating system 8 of being connected with press forming mechanism 7, feed mechanism 3 can move to product and put material platform 2 clamp and get the material or move to product feeding mechanism 4 and place the material, girder elevating system 8 can move to product feeding mechanism 4 clamp and get the material or move to oven heating mechanism 5 and press forming mechanism 7.

In the embodiment, carpet materials are manually stacked on the product placing table 2 and fixed in position, the production equipment is started, the feeding mechanism 3 moves to the product placing table 2 to clamp the carpet materials, then moves to the product feeding mechanism 4 to place the materials and then resets and clamps the second material, the product feeding mechanism 4 sends the materials to the oven heating mechanism 5 through electric drive under the condition that the materials are sensed by the product feeding mechanism 4, then the girder lifting mechanism 8 moves to the position where the product feeding mechanism 4 is located to clamp the carpet materials and bake in the oven heating mechanism 5, when the baking time is up, the girder lifting mechanism 8 clamps the carpet materials and moves to the press forming mechanism 7 to perform press forming action, and after the manufacturing is completed, finished products are manually taken out. This embodiment adopts automated production to replace the mode of manual production, has not only improved automotive carpet's production efficiency, reduces producers' working strength, has promoted the quality of product moreover.

As a preferred embodiment of the present invention, the girder lifting mechanism 8 includes two girders 81 arranged at an interval, two material clamping mechanisms 82 and two lifting devices 83 respectively installed on the two girders 81, and a width adjusting mechanism 84 vertically connected to the two lifting devices 83, the lifting devices 83 can drive the material clamping mechanisms 82 to lift, the material clamping mechanisms 82 can move to the product feeding mechanism 4 to clamp the material or move to the oven heating mechanism 5 to place the material, and the width adjusting mechanism 84 can adjust the distance between the two material clamping mechanisms 82. The girder lifting mechanism 8 in this embodiment is provided with a width adjusting mechanism 84 capable of adjusting the width of two girders 81, and such a structural design is beneficial to adjusting the position of the material clamping mechanism 82 when different product widths are produced, so as to adapt to the production of products with various specifications.

In this embodiment, the material clamping mechanism 82 includes a guide rail mounted on the girder 81 and a plurality of chucks mounted on the guide rail, and the chucks are spaced apart along the length direction of the guide rail. The material clamping mechanism 82 in the embodiment plays a role in material clamping and transporting, the carpet material is clamped by the clamping heads, then the material is moved into the oven heating mechanism 5 along the guide rail to be heated and baked, and after heating is completed, the material is clamped by the clamping heads to be placed into the press forming mechanism 7 for press forming.

In this embodiment, the lifting device 83 includes a plurality of lifting screws 831 connected to the girders 81, a lifting driving motor 832 in transmission connection with the lifting screws 831, and a lifting screw steering gear 833 connected to the lifting driving motor 832, wherein the lifting screws 831 are disposed at intervals along the length direction of the girders 81, and the lifting driving motor 832 can drive the girders 81 to lift. In this embodiment, the lifting driving motor 832 is connected with the lifting screw 831 through the lifting screw rod steering 833 and drives the girder 81 on the lifting screw rod 831 to lift, and the height of the material clamping mechanism 82 on the girder 81 is adjusted so as to clamp and place materials.

In this embodiment, the width adjusting mechanism 84 includes a width adjusting screw 841 vertically connected to the lifting screw 831 and a girder width adjusting motor 842 drivingly connected to the width adjusting screw 841, and the girder width adjusting motor 842 can drive the lifting screw 831 to move to adjust the distance between the two girders 81. The width adjusting mechanism 84 in this embodiment plays a role in adjusting the width, and by adjusting the widths of the two girders 81, the material clamping mechanism 82 on the girders 81 can clamp carpet materials with different widths for processing, and can be used for producing carpets with different specifications, thereby improving the applicability of the equipment.

In this embodiment, the feeding mechanism 3 includes a feeding guide rail 31 installed on the equipment rack 1, a moving seat 32 installed on the feeding guide rail 31, a feeding driving motor 33 in transmission connection with the moving seat 32, a lifting rod 34 installed on the moving seat 32, a lifting cylinder 35 for driving the lifting rod 34 to lift, and a material taking mechanism 36 located below the moving seat 32, wherein the lifting rod 34 passes through the moving seat 32 and is connected with the material taking mechanism 36. The feeding mechanism 3 in this embodiment plays a role in transporting materials, the moving seat 32 is driven by the feeding driving motor 33 to move to the product placing table 2 along the feeding guide rail 31, the lifting cylinder 35 drives the material taking mechanism 36 to descend and clamp the materials, and then the material is moved to the product feeding mechanism 4 to place the materials, and then the material is reset to clamp the second material.

In this embodiment, the material taking mechanism 36 includes a material taking frame 361 connected to the lifting rod 34, a plurality of acupuncture 362 mounted on the material taking frame 361, and an acupuncture pushing cylinder 363 for driving the acupuncture 362 to extend and retract, wherein the acupuncture 362 is disposed at intervals along a length direction of the material taking frame 361. The material take-off mechanism 36 in this embodiment is provided with a pin punch 362, the pin punch 362 is pushed out and punched into the carpet material by a pin punch cylinder 363, and then moved to the product feed mechanism 4, and the pin punch cylinder 363 drives the pin punch 362 to be drawn out of the carpet material.

In this embodiment, the product feeding mechanism 4 includes a feeding guide rail 41, a feeding driving motor 42 installed on one side of the feeding guide rail 41, a feeding trolley 43 and a linear module 44 installed on the feeding guide rail 41, and a feeding table 45 connected to the linear module 44, wherein the linear module 44 can drive the feeding table 45 to move up and down, and the feeding driving motor 42 can drive the feeding trolley 43 to move to the feeding table 45 to place the material. The product feeding mechanism 4 in this embodiment plays a role of middle indexing, the feeding trolley 43 is driven by the feeding driving motor 42 to move to the feeding table 45 along the feeding guide rail 41 to place a material, and then reset to transport the next material, and after the feeding trolley 43 is reset, the linear module 44 drives the feeding table 45 to ascend to a specified position so that the material clamping mechanism 82 moves to the feeding table 45 to clamp the material.

In this embodiment, the oven heating mechanism 5 includes a first heating plate and a second heating plate, the first heating plate is disposed below the second heating plate, and the ends of the first heating plate are respectively connected to the lifting screw 831. The oven heating mechanism 5 in this embodiment plays a role in heating and baking, and clamps the carpet material by the material clamping mechanism 82 and moves to a position between the first heating plate and the second heating plate to bake the carpet material in a material clamping manner, and heats the carpet material to a molding temperature, wherein the oven heating mechanism 5 is fixed together with the girder lifting mechanism 8 by the lifting screw 831 to synchronously lift, so as to ensure that the material clamping mechanism 82 is not limited by height.

In this embodiment, the press forming mechanism 7 includes a hydraulic press, a pressing plate installed below the hydraulic press, and a forming mold located below the pressing plate, and the hydraulic press can drive the pressing plate to descend to contact with the forming mold or ascend to be higher than the forming mold. The press forming mechanism 7 in this embodiment presses and forms the carpet material placed in the forming mold through a pressing plate in a hydraulic press, and after the carpet material is manufactured, the finished product is taken out manually.

It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.

Claims

1. The utility model provides a novel centre gripping formula automotive carpet automatic production equipment, its characterized in that, include equipment rack (1), install product on equipment rack (1) is put material platform (2), is located feed mechanism (3) of product material platform (2) one side are put to the product, with product feeding mechanism (4) that feed mechanism (3) are connected, with oven heating mechanism (5) that product feeding mechanism (4) are connected, be located electrical system (6) of oven heating mechanism (5) one side, with press forming mechanism (7) that oven heating mechanism (5) are connected and with girder elevating system (8) that press forming mechanism (7) are connected, feed mechanism (3) can move to product material platform (2) clamp is put or is removed to product feeding mechanism (4) are placed the material, girder elevating system (8) can move to product feeding mechanism (4) clamp is got the material or is removed to move To the oven heating mechanism (5) and the press forming mechanism (7).

2. The novel clamping type automatic production equipment for the automotive carpets according to claim 1, wherein the girder lifting mechanism (8) comprises two girders (81) arranged at intervals, two material clamping mechanisms (82) and two lifting devices (83) respectively installed on the two girders (81), and a width adjusting mechanism (84) vertically connected with the two lifting devices (83), the lifting devices (83) can drive the material clamping mechanisms (82) to lift, the material clamping mechanisms (82) can move to the product feeding mechanism (4) to clamp the materials or move to the oven heating mechanism (5) to place the materials, and the width adjusting mechanism (84) can adjust the distance between the two material clamping mechanisms (82).

3. The novel automatic clamping type automobile carpet production equipment as claimed in claim 2, wherein the material clamping mechanism (82) comprises a guide rail mounted on the crossbeam (81) and a plurality of clamping heads mounted on the guide rail, and the clamping heads are arranged at intervals along the length direction of the guide rail.

4. The novel automatic clamping type automotive carpet production equipment as claimed in claim 2, wherein the lifting device (83) comprises a plurality of lifting screw rods (831) connected with the crossbeam (81), a lifting driving motor (832) in transmission connection with the lifting screw rods (831), and a lifting screw rod steering gear (833) connected with the lifting driving motor (832), the lifting screw rods (831) are arranged at intervals along the length direction of the crossbeam (81), and the lifting driving motor (832) can drive the crossbeam (81) to lift.

5. The automatic clamping type automotive carpet manufacturing device according to claim 4, wherein the width adjusting mechanism (84) comprises a width adjusting screw rod (841) vertically connected to the lifting screw rod (831) and a girder width adjusting motor (842) in transmission connection with the width adjusting screw rod (841), and the girder width adjusting motor (842) can drive the lifting screw rod (831) to move to adjust the distance between two girders (81).

6. The novel automatic clamping type automobile carpet production equipment is characterized in that the feeding mechanism (3) comprises a feeding guide rail (31) installed on the equipment rack (1), a moving seat (32) installed on the feeding guide rail (31), a feeding driving motor (33) in transmission connection with the moving seat (32), a lifting rod (34) installed on the moving seat (32), a lifting cylinder (35) used for driving the lifting rod (34) to lift, and a material taking mechanism (36) located below the moving seat (32), wherein the lifting rod (34) penetrates through the moving seat (32) to be connected with the material taking mechanism (36).

7. The novel automatic clamping type automobile carpet production equipment as claimed in claim 6, wherein the material taking mechanism (36) comprises a material taking frame (361) connected with the lifting rod (34), a plurality of needle punches (362) installed on the material taking frame (361), and a needle punch pushing cylinder (363) used for driving the needle punches (362) to stretch and retract, and the needle punches (362) are arranged at intervals along the length direction of the material taking frame (361).

8. The novel automatic clamping type automobile carpet production equipment as claimed in claim 1, wherein the product feeding mechanism (4) comprises a feeding guide rail (41), a feeding driving motor (42) installed on one side of the feeding guide rail (41), a feeding trolley (43) and a linear module (44) installed on the feeding guide rail (41), and a feeding table (45) connected with the linear module (44), the linear module (44) can drive the feeding table (45) to ascend and descend, and the feeding driving motor (42) can drive the feeding trolley (43) to move to the feeding table (45) to place the material.

9. The novel automatic production equipment for clamping type automobile carpets is characterized in that the oven heating mechanism (5) comprises a first heating plate and a second heating plate, the first heating plate is arranged below the second heating plate, and the ends of the first heating plate are respectively connected with the lifting screw rod (831).

10. The novel automatic production equipment for clamping type automobile carpets according to claim 1, wherein the press forming mechanism (7) comprises a hydraulic press, a pressing plate installed below the hydraulic press, and a forming mold located below the pressing plate, and the hydraulic press can drive the pressing plate to descend to be in contact with the forming mold or ascend to be higher than the forming mold.