CN216543186U - A dress frame machine for photovoltaic module - Google Patents
A dress frame machine for photovoltaic module Download PDFInfo
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- CN216543186U CN216543186U CN202122646554.7U CN202122646554U CN216543186U CN 216543186 U CN216543186 U CN 216543186U CN 202122646554 U CN202122646554 U CN 202122646554U CN 216543186 U CN216543186 U CN 216543186U
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- isolation layer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a framing machine for a photovoltaic module, and belongs to the technical field of photovoltaic modules. The framing machine comprises a supporting platform, a sucker and a flexible isolating layer, wherein the supporting platform is provided with a first through hole, the isolating layer covers the surface of the supporting platform, and the isolating layer is provided with a second through hole communicated with the first through hole; the sucker can move into the second through hole and the first through hole on one side of the isolation layer, which is opposite to the supporting platform. Based on the isolation layer is arranged in the non-through hole area of the supporting platform, and the hardness of the isolation layer is smaller than that of the surface of the photovoltaic assembly, the problem that marks are left on the surface of the photovoltaic assembly at the edge of the through hole of the supporting platform in the framing process in the prior art is solved.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic modules, and particularly relates to a framing machine for a photovoltaic module.
Background
In order to improve the strength of the photovoltaic module, facilitate subsequent transportation and installation and prolong the service life of the photovoltaic module, the photovoltaic module after lamination and solidification is usually framed by a framing machine. The framing refers to the process of additionally mounting a metal frame on the edge of the photovoltaic module, and filling resin materials into a gap between the metal frame and the photovoltaic module in a sealing mode.
The frame mounting machine mainly comprises a supporting platform and a sucker located in a through hole of the supporting platform, the sucker adsorbs, fixes and horizontally adjusts a photovoltaic assembly, the photovoltaic assembly can be attached to the supporting platform, and the edge of the through hole of the supporting platform can leave obvious marks on the surface of the photovoltaic assembly (especially a coated glass layer).
The imprints have stronger light reflection under illumination, not only can influence the appearance of the photovoltaic module, but also can reduce the efficiency of the photovoltaic module.
SUMMERY OF THE UTILITY MODEL
In view of the above analysis, the present invention aims to provide a framing machine for photovoltaic modules, which is used to solve the problem in the prior art that the edges of the through holes of the supporting platform mark the surface of the photovoltaic module during framing.
The utility model is mainly realized by the following technical scheme:
the utility model provides a framing machine for a photovoltaic assembly, which comprises a supporting platform, a sucker and a flexible isolating layer, wherein the supporting platform is provided with a first through hole; the sucker can move into the second through hole and the first through hole on one side of the isolation layer back to the supporting platform.
Optionally, the pencil hardness of the isolating layer is less than 3H.
Optionally, the isolation layer is a teflon high-temperature adhesive tape layer, a sponge layer, an artificial emulsion layer or a polyurethane foam layer.
Optionally, the isolation layer is a polyurethane foam layer.
Optionally, the second through hole and the first through hole are coaxially arranged.
Optionally, the radius of the second through hole is smaller than the radius of the first through hole.
Optionally, the radius difference between the second through hole and the first through hole is less than 5 mm.
Optionally, the radius of the suction cup is smaller than or equal to the radius of the second through hole, and the radius of the suction cup is smaller than the radius of the first through hole.
Optionally, the radius difference between the sucker and the first through hole is 6-8 mm.
Optionally, the coverage area of the isolation layer on the surface of the support platform is smaller than the area of the surface of the support platform facing the isolation layer.
Optionally, the isolation layer and the supporting platform are bonded, a bonding layer is arranged between the isolation layer and the supporting platform, and the isolation layer is bonded on the supporting platform.
Optionally, the frame assembling machine further comprises a platform support, and the supporting platform is fixedly arranged on the platform support.
Optionally, the framing machine further comprises a driving assembly for driving the suction disc to move along the axial direction of the first through hole or the axial direction of the second through hole.
Optionally, the driving assembly includes a lifting rod and a cylinder, an output end of the cylinder is connected with the suction cup through the lifting rod, that is, one end of the lifting rod is connected with an output end of the cylinder, the other end of the lifting rod is connected with the suction cup, and a cylinder wall of the cylinder is provided with an air inlet hole and an air outlet hole.
Optionally, the driving assembly further includes a cylinder support, and the cylinder is fixedly disposed on the platform support through the cylinder support.
Optionally, the suction cup may be a vacuum suction cup.
Optionally, the frame assembling machine further comprises a vacuum generator communicated with the sucker hole on the sucker, the sucker hole is communicated with the vacuum generator through an air pipe, namely, one end of the air pipe is communicated with the sucker hole, and the other end of the air pipe is communicated with the vacuum generator.
Optionally, the lifting rod is of a hollow structure, the air pipe is communicated with the sucker hole of the sucker through the lifting rod, namely, the sucker hole, the lifting rod and the air pipe form an air channel, and the vacuum generator is communicated with the space between the photovoltaic module through the air channel.
Optionally, the frame assembling machine further comprises a sucker pad arranged on the surface of the sucker, and the sucker pad is provided with a third through hole.
Optionally, the suction pad is a paper suction pad.
Compared with the prior art, the utility model can realize at least one of the following beneficial effects:
a) according to the framing machine for the photovoltaic module, provided by the utility model, the flexible isolation layer is arranged in the non-through hole area of the supporting platform, and the hardness of the isolation layer is smaller than that of the surface of the photovoltaic module. When photovoltaic module and barrier layer laminating, the flexible barrier layer that hardness is lower can not leave irreversible impression on photovoltaic module surface to can reduce dress frame platform to photovoltaic module surperficial damage, effectively promote photovoltaic module's outward appearance and conversion efficiency.
b) According to the framing machine for the photovoltaic assembly, the sucker pad is arranged, so that on one hand, the sucker pad is in direct contact with the photovoltaic assembly, and the risk of sucker marks caused by direct contact of a sucker and the photovoltaic assembly can be reduced; on the other hand, the sucking disc is adsorbing the photovoltaic module in-process, and sucking disc surface is remained dirty easily, can keep apart sucking disc and dirty through the sucking disc pad, and the sucking disc pad can regard as the consumptive material to use, if the sucking disc pad remains dirty, to it change can, convenient operation is simple.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are for purposes of illustrating particular embodiments and are not to be construed as limiting the utility model, wherein like reference numerals are used to designate like parts throughout.
Fig. 1 is a perspective view of a framing machine for photovoltaic modules according to a first embodiment of the present invention;
fig. 2 is a longitudinal sectional view of a framing machine for photovoltaic modules according to a first embodiment of the present invention;
fig. 3 is a schematic partial structural view of a framing machine for photovoltaic modules according to a first embodiment of the present invention;
fig. 4 is a perspective view of a framing machine for photovoltaic modules according to a second embodiment of the present invention;
fig. 5 is a longitudinal sectional view of a framing machine for photovoltaic modules according to a second embodiment of the present invention.
Reference numerals:
1-a support platform; 101-a first via; 2-an isolating layer; 201-a second via; 3-a sucker pad; 301-a third via; 4-a sucker; 5-a platform support; 6-lifting rod; 7-a cylinder support; 8-trachea; 9-a vacuum generator; 10-cylinder.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the utility model serve to explain the principles of the utility model.
Example one
The embodiment provides a framing machine for a photovoltaic module, and referring to fig. 1 to 3, the framing machine comprises a supporting platform 1, a sucker 4 and a flexible isolation layer 2, wherein the supporting platform 1 is provided with a first through hole 101, the isolation layer 2 covers the surface of the supporting platform 1, and the isolation layer 2 is provided with a second through hole 201 communicated with the first through hole 101; the suction cup 4 can move into the second through hole 201 and the first through hole 101 on the side of the isolation layer 2 opposite to the support platform 1.
Compared with the prior art, the framing machine for the photovoltaic module provided by the embodiment is provided with the flexible isolation layer 2 in the non-through hole area of the supporting platform 1, and the hardness of the isolation layer 2 is smaller than that of the surface of the photovoltaic module. When photovoltaic module and 2 plys close of isolation layer, the lower flexible isolation layer of hardness 2 can not leave irreversible impression on the photovoltaic module surface to can reduce the damage of supporting platform to the photovoltaic module surface, effectively promote photovoltaic module's outward appearance and conversion efficiency.
It should be noted that, for a conventional photovoltaic module, the surface of the photovoltaic module is usually coated with a glass layer, the pencil hardness of the glass layer coating is about 3H, and in order to further reduce the damage of the framing platform to the surface of the photovoltaic module, the pencil hardness of the isolation layer 2 is less than 3H.
Illustratively, the isolation layer 2 may be a teflon high-temperature adhesive tape layer, a sponge layer, an artificial latex layer or a polyurethane foam layer, that is, the isolation layer 2 may be made of teflon high-temperature adhesive tape, sponge, artificial latex or polyurethane foam.
It is noted that, in order to reduce the subsequent cleaning process of the photovoltaic module, the isolation layer 2 may be a polyurethane foam layer. This is because, compared with other materials, polyurethane foam is a material that can adsorb dust and the surface is easily washed, and when isolation layer 2 and photovoltaic module laminate, not only can not increase the dust on the photovoltaic module, still can adsorb the dust on the photovoltaic module to can reduce follow-up cleaning process to the photovoltaic module.
In order to ensure that the isolation layer 2 can effectively isolate the support platform 1 from the photovoltaic module, the second through hole 201 is coaxially arranged with the first through hole 101, and the radius of the second through hole 201 is smaller than that of the first through hole 101.
In addition, in order to prevent the isolation layer 2 and the support platform 1 from interfering with the up-and-down movement of the suction cup 4, the radius of the suction cup 4 needs to be smaller than or equal to the radius of the second through hole 201, and the radius of the suction cup 4 needs to be smaller than the radius of the first through hole 101.
That is, the radius of the suction cup 4 < the radius of the second through hole 201 < the radius of the first through hole 101. illustratively, the radius difference between the suction cup 4 and the first through hole 101 is 6 to 8mm, and the radius difference between the second through hole 201 and the first through hole 101 is less than 5 mm.
By way of example, the insulating layer 2 covers a smaller area of the surface of the support platform 1 than the surface of the support platform 1 facing the insulating layer 2. The isolation layer 2 can be designed near the suction cup 4, and the isolation layer 2 can play a role in reducing the impression, without designing the isolation layer 2 on the whole surface of the supporting platform 1.
In order to achieve stable installation of the isolation layer 2, illustratively, the isolation layer 2 and the support platform 1 may be bonded, that is, an adhesive layer is disposed therebetween, and the isolation layer 2 is bonded to the support platform 1.
Similarly, in order to realize the stable installation of supporting platform 1, the framing machine for photovoltaic modules further comprises a platform support 5, and supporting platform 1 is fixedly arranged on platform support 5, so that the supporting platform 1 can be stably installed.
It can be understood that the photovoltaic module undergoes high-temperature lamination, and the edge of the photovoltaic module is lifted, and the photovoltaic module needs to be adjusted to be flat before being framed, so that the framing machine for the photovoltaic module further comprises a driving assembly for driving the suction cup 4 to move along the axial direction of the first through hole 101 or the axial direction of the second through hole 201. Like this, when photovoltaic module transported to dress frame machine through assembly line or manual work, through drive assembly drive sucking disc 4 rebound, adsorb the photovoltaic module edge, then, rethread drive assembly drive sucking disc 4 rebound, and then drive photovoltaic module rebound for photovoltaic module levels, the follow-up dress frame of being convenient for. Meanwhile, the sucking discs 4 adsorb the edges of the photovoltaic modules and can also fix the photovoltaic modules, so that the photovoltaic modules cannot move in the framing process.
Particularly, above-mentioned drive assembly includes lifter 6 and cylinder 10, and the output of cylinder 10 passes through lifter 6 to be connected with sucking disc 4, that is to say, the one end of lifter 6 is connected with the output of cylinder 10, and the other end of lifter 6 is connected with sucking disc 4, and inlet port and venthole are seted up to the jar wall of cylinder 10. When the photovoltaic module is conveyed to a framing machine through a pipeline or manually, the air inlet is opened, external air is input into the air cylinder 10 through the air inlet, the output end of the air cylinder 10 moves upwards under the action of air pressure, the lifting rod 6 and the sucker 4 are further driven to move upwards in sequence, and the sucker 4 adsorbs the edge of the photovoltaic module; close the inlet port, open the venthole, carry out the suction through the gas in the venthole pair cylinder 10 for produce the negative pressure in the cylinder 10, under the negative pressure effect, the output downstream of cylinder 10, and then drive lifter 6 and sucking disc 4 downstream in proper order, thereby adjust photovoltaic module's position.
In order to realize the stable installation of the air cylinder 10, the driving assembly further comprises an air cylinder bracket 7, and the air cylinder 10 is fixedly arranged on the platform bracket 5 through the air cylinder bracket 7.
For the type of the suction cup 4, the suction cup 4 may be a vacuum negative pressure suction cup, and accordingly, in order to realize the vacuum negative pressure suction effect of the vacuum negative pressure suction cup, the framing machine for the photovoltaic module further includes a vacuum generator 9 communicated with the suction cup hole on the suction cup 4. Illustratively, the suction cup hole communicates with the vacuum generator 9 through the air tube 8, that is, one end of the air tube 8 communicates with the suction cup hole, and the other end of the air tube 8 communicates with the vacuum generator 9. After the sucking disc 4 contacts with photovoltaic module, open vacuum generator 9, vacuum generator 9 can be through the air pipe 8 and the air in the space between sucking disc 4 and the photovoltaic module of sucking disc hole suction to can realize sucking disc 4 vacuum negative pressure adsorption to photovoltaic module.
From the perspective of space layout and structure simplification, the lifting rod 6 is a hollow structure, the air pipe 8 is communicated with the suction cup hole of the suction cup 4 through the lifting rod 6, that is, the suction cup hole, the lifting rod 6 and the air pipe 8 form an air passage, and the vacuum generator 9 is communicated with the space between the photovoltaic modules through the air passage.
Example two
The present embodiment provides a framing machine for photovoltaic modules, and referring to fig. 4 to 5, the structure of the framing machine for photovoltaic modules is substantially the same as that of the framing machine for photovoltaic modules provided in the first embodiment, except that: it also includes the sucking disc pad 3 that locates the sucking disc 4 surface, for example, paper sucking disc pad, and sucking disc pad 3 is equipped with third through-hole 301.
Compared with the prior art, the framing machine for the photovoltaic module provided by the embodiment has the following advantages besides the advantages of the framing machine for the photovoltaic module provided by the embodiment one:
in the process that the sucker 4 adsorbs the photovoltaic module, the sucker 4 may also leave marks of the sucker 4 on a glass layer of the photovoltaic module, and compared with the prior art, the frame assembling machine for the photovoltaic module and the arrangement of the sucker pad 3 in the embodiment have the advantages that on one hand, the sucker pad 3 is in direct contact with the photovoltaic module, and the risk that the sucker 4 is in direct contact with the photovoltaic module to generate the marks of the sucker 4 can be reduced; on the other hand, sucking disc 4 is adsorbing the photovoltaic module in-process, and 4 surfaces of sucking disc remain dirty easily, can keep apart sucking disc 4 and dirty through sucking disc pad 3, and sucking disc pad 3 can regard as the consumptive material to use, if sucking disc pad 3 remains dirty, to it change can, convenient operation is simple.
The above description is a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also within the scope of the present invention.
Claims (10)
1. A framing machine for a photovoltaic module is characterized by comprising a supporting platform, a sucker and a flexible isolation layer, wherein the supporting platform is provided with a first through hole, the isolation layer covers the surface of the supporting platform, and the isolation layer is provided with a second through hole communicated with the first through hole;
the sucker can move into the second through hole and the first through hole on one side of the isolation layer, which faces away from the supporting platform.
2. A framing machine according to claim 1, wherein the second through hole is arranged coaxially with the first through hole.
3. A frame-filling machine according to claim 1, characterized in that the radius of the second through hole is smaller than the radius of the first through hole.
4. A framing machine according to claim 1, wherein the radius of the suction cup is less than or equal to the radius of the second through hole;
the radius of the sucker is smaller than that of the first through hole.
5. A frame-filling machine according to claim 1, wherein the insulation layer covers a smaller area of the surface of the support platform than the surface of the support platform facing the insulation layer.
6. The framing machine of claim 1, wherein the isolation layer is a teflon high temperature adhesive tape layer, a sponge layer, an artificial latex layer or a polyurethane foam layer; and/or the isolation layer is bonded to the support platform.
7. A framing machine according to claim 1, further comprising a suction pad provided on the surface of the suction cup, the suction pad being provided with a third through hole.
8. A framing machine according to claim 7, wherein the suction pads are paper suction pads.
9. A framing machine according to any one of claims 1 to 8, further including a drive assembly for driving movement of the suction plate in the axial direction of the first through bore or the second through bore.
10. A framing machine according to claim 9, wherein the drive assembly includes a lifting rod and a cylinder, the output end of the cylinder is connected to the suction cup through the lifting rod, and the cylinder wall of the cylinder is provided with an air inlet and an air outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122646554.7U CN216543186U (en) | 2021-11-01 | 2021-11-01 | A dress frame machine for photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122646554.7U CN216543186U (en) | 2021-11-01 | 2021-11-01 | A dress frame machine for photovoltaic module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216543186U true CN216543186U (en) | 2022-05-17 |
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ID=81569775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122646554.7U Active CN216543186U (en) | 2021-11-01 | 2021-11-01 | A dress frame machine for photovoltaic module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216543186U (en) |
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2021
- 2021-11-01 CN CN202122646554.7U patent/CN216543186U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220525 Address after: No.1 Jianhua Road, Yangzhou Economic Development Zone, Jiangsu Province 225009 Patentee after: Jingao (Yangzhou) new energy Co.,Ltd. Address before: No.1 Jianhua Road, Yangzhou Economic Development Zone, Jiangsu Province 225009 Patentee before: JA SOLAR TECHNOLOGY YANGZHOU Co.,Ltd. |
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| TR01 | Transfer of patent right |